How to make quality bio organic fertilizer products?

Organic fertilizer production line uses organic fertilizer fermentation technology to process animal manure into harmless fertilizer, involving two kinds of probiotics, one is mature bacteria, the other is functional bacteria, which play different roles. The former is a kind of rotten animal manure, while the latter is used to regulate the effect of organic fertilizer.

What kind of bacteria are these probiotics?

Rotting bacteria is a new generation of high efficient manure decomposition agent independently developed. The product contains bacillus, mold and other complex microbiota, rich in protease and cellulase, with the advantages of fast deodorization, strong activity and h

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

igh efficiency! It has the following functions:

 

1. Treatment of harmful bacteria in animal feces.

Through continuous high temperature and microbial balance, harmful bacteria, insects, eggs, grass seeds and other crop pests in feces can be quickly and completely killed, and the reproduction of pathogens is inhibited.

2. Deodorize and improve environmental quality

Deodorization is one of the main characteristics of organic fertilizer fermentation. Rotting bacteria can decompose organic matter, organic sulfide, organic nitrogen and so on, which can inhibit the growth of rotting microorganisms and greatly improve the environment of the site.

3. Rich nutrients

In the process of treatment, nutrients change from ineffective and slow effective state to effective and fast action state. To form natural materials with excellent water absorption and retention characteristics, prevent the loss of fertilizer and water, and become a good natural protective film of soil, so as to achieve the role of nutrient enrichment.

Equipment Configurations on Granular Organic Fertilizer Production

Granular organic fertilizer is a complex production process in organic fertilizer. Therefore, the required organic fertilizer production process equipment is more complete. In order to make the production rhythm more smooth and ensure the quality of organic fertilizer, the quality and application effect of the production equipment of organic fertilizer are relatively strict. Therefore, it is recommended that users choose equipment from large factories to ensure the quality of organic fertilizer. The following is the introduction of the whole set of organic fertilizer production process equipment.

1. fermenting compost equipment: fermentation compost flipper is an essential equipment in the process of organic fertilizer fermentation, and fermentation is also the most important process in organic fertilizer production, which directly determines the success of organic fertilizer production. The main function of the tipper is to speed up the fermentation speed of raw materials, so that the raw materials can be fermented more evenly. The other is to control the fermentation temperature during fermentation.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

2. semi wet material crusher: semi wet material crusher can break the fermented raw materials into powder. It is the necessary equipment for the production of powdery organic fertilizer, and also the necessary pretreatment equipment for the production of granular organic fertilizer.

3. organic fertilizer mixer: the main function of organic fertilizer mixer is to fully integrate the auxiliary materials and raw materials required.

Large Compost Storage Bin
Large Compost Storage Bin

What kind of equipment is needed to produce granular organic fertilizer?

4. organic fertilizer granulating machine: This is the most important equipment in the production line of granular organic fertilizer. There are many types of granulator, which is designed for different types of raw materials. In order to improve the success rate of granulation or meet the special needs of users.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

5. Organic fertilizer dryer: the dryer is mainly used to dry the excess water in the granular organic fertilizer particles. The dried particles have high strength and are not easy to deform and degrade during transportation and storage.

6. organic fertilizer Cooler: because of the high temperature of dry particles, rotating cooler must be used to cool particles quickly, eliminate the hot gas of particles, and accelerate the cooling and forming of particles.

7. drum screen: the main function of the screen separator is to classify the particle size, and the qualified particles will enter the next process, and a small part of the particles that are too large or too small will be returned. The corresponding process is treated twice, thus forming a complete process production.

8. automatic packaging machine: even if qualified particles are transported to the finished product workshop, they shall be quantitatively packed by the packaging machine to improve the production efficiency.
The above is a complete set of equipment for the production process of granular organic fertilizer. Please pay attention to learn more about organic fertilizer equipment!

Price to make organic fertilzer

To build a small organic fertilizer processing plant, we need to buy two kinds of equipment: powder organic fertilizer production line and granular organic fertilizer production line. Compared with powder production line, particle production line equipment needs more equipment and investment.
The production line of powdered organic fertilizer needs to purchase equipment: fermentation overturning machine, pulverizer, packaging machine, etc. the cost of organic fertilizer production plant is between 80000 and 150000.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

What is the cost of the organic fertilizer production line?

Granular organic fertilizer production line needs to purchase equipment: fermentation turnover machine, pulverizer, granulator, screening machine, packaging machine, etc. the cost of organic fertilizer production plant is 150000-450000.

There are many kinds of organic fertilizer production machines sx, so we need to make the plan of organic fertilizer production line according to the different raw materials and output of organic fertilizer produced by customers.

Large scale chemical fertilizer plants should adopt a complete set of production configuration. The appearance and nutritional composition of the finished product can meet the market demand, and has great advantages in promoting the finished product of organic fertilizer.

The organic fertilizer production line with medium and low configuration is suitable for small and medium-sized chemical fertilizer plants. The sales scope of finished organic fertilizer is limited to nearby areas, and some processes in the production process of organic fertilizer need to be completed manually.

7 ways to make organic fertilizer

Organic fertilizer granulation production line is to use chicken, sheep, pig manure as the main raw materials, add a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, with rice bran, yeast fermentation, soybean meal and sugar in a certain period of time as a kind of biological bacteria, in the role of sulfuric acid, mixed fermentation equipment to make biological fertilizer.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

Process flow of complete set of equipment for biological fertilizer production:

1. Fermentation: collect poultry feces and urine, mix with hay and rotten silage to make compost, and then ferment. In the fermentation process, the cow dung is completely fermented by the stacker, which can only be achieved by stacking in time and evenly.

2. Raw material comminution and mixing: use the raw material bin to mix composting materials, N, P, K and other inorganic fertilizers, other additives and other raw materials, and pass through the pulverizer and horizontal mixer in proportion. Mix.

3. Pelletizing: use a new type of organic fertilizer drum pelletizer to pelletize materials.

4. Screening and material return system: the granular materials output from the granulation system have different particle sizes and need to be screened and classified.

5. Drying: use the organic fertilizer dryer to further remove the moisture in the sieved particles, so as to meet the standard requirements of the moisture content of organic fertilizer.

6. Cooling: cooler is used to cool granular materials, which is helpful for the storage and quality of particles.
7. Packaging: the granular materials cooled by the organic fertilizer equipment are transported to the finished product warehouse by bucket elevator. Granular materials can be weighed quantitatively and packed by automatic packing scale

A complete set of organic fertilizer granulation production line process: raw material selection, drying and sterilization, fermentation, crushing, stirring, granulation, drying, cooling, coating, screening, metering and sealing, product storage.

The complete set of fertilizer production equipment is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system and finished product packaging system. The fermentation system includes: feed conveying, which is composed of machine, biological deodorant, mixer, special car polishing machine, oxygen supply system and automatic control system.

Detailed Machinery Configurations on Organic Fertilizer Production

What is the specific process configuration of organic fertilizer production line? The process configuration of organic fertilizer equipment is also very important. The selection of organic fertilizer equipment is related to the production and process of organic fertilizer production enterprises and the production process of organic fertilizer. Raw materials for the production of organic fertilizer.

The raw materials of organic fertilizer are mainly manure or sludge. In the early stage of organic fertilizer equipment, auxiliary materials including straw, bacterial residue, humic acid, etc. can be used to remove water by using organic fertilizer to dehydrate livestock manure economically. Then, organic materials for fermentation of bacteria were added. After drying, crushing, mixing and other fertilizer manufacturing processes, the raw materials are allocated in a certain proportion.

Groove Type Compost Turner for Small Scale Fertilizer Plant
Groove Type Compost Turner for Small Scale Fertilizer Plant

For example, the basic process of using organic fertilizer equipment in the production of organic fertilizer is to dehydrate, dry, ferment, crush, stir, granulation, cool and pack the manure. Generally, we need to configure a series of organic fertilizer equipment, such as organic fertilizer granulator, organic fertilizer pulverizer, etc. , organic fertilizer mixer, etc. The series of granulating equipment such as roller type granulator, disc granulator and rotary drum granulator can be used. After granulation, it is cooled and dried with an organic fertilizer cooler and then packaged.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

The whole somp[ost fertilizer production line is basically such a process. Most of the required organic fertilizer equipment is an automatic combination. This combination method improves the production efficiency of organic fertilizer and simplifies the production process of organic fertilizer.

More other fertilizer equipment can be used in different types of fertilizer manufacturing processes, and they can also be used in NPK fertilizer manufacturing process to make compound fertilizer. In the process of fertilizer manufacturing, using various kinds of series fertilizer equipment to complete the production process will not only improve the efficiency of the work, but also save more time to complete the fertilizer production process. Get to know the complete solutions, go https://compostturnermachine.com/complete-granule-production-line-solutions/

How to make powder fertilizer from cow dung?

Advantages of using Cow Dung Powder Fertilizer Production for Agricultural Application

It is really an age-old tradition to utilize cow dung within the garden. Most farmers use fresh cow manure within their fertilizers to enhance crop production. But, fresh cow dung contains high amounts of ammonia. This usually contributes to plants dying when the farmer applies the manure directly. This is why modern farmers use cow dung powder rather than the raw product. They offer lots of benefits that other manure may not offer.

Bio Fertilizer Mixer
Bio Fertilizer Mixer

Elements of cow dung powder

Cow dung powder is a mix of numerous things. While the dung includes digested grains and grass, the powder used for fertilizer production experiences a composting process. Cow dung contains approximately 1% potassium, 2% phosphorus, and threePercent nitrogen. Aside from these three essential elements, furthermore, it has a high portion of ammonia that is certainly harmful for pathogens. That is why farmers use composted cow dung to ensure that it doesn’t include the harmful ammonia gas.

Semi-wet agricultural for cow dung powder fertilizer production
Semi-wet agricultural for cow dung powder fertilizer production

Functions of cow dung powder for agricultural applications

Composted cow dung powder adds a lot of organic matter inside the soil that promotes crop growth. It improves the moisture-holding capacity from the soil. So, farmers should water their crops less often. Countries that have scarce water supply use cow dung powder fertilizers to make sure they don’t need to rely heavily on water. The roots of the crop use additional nutrients and water whenever required.

As well as increasing moisture-holding capacity, cow dung powder fertilizer also improves soil aeration. It breaks down the compacted soils and increases porosity, allowing the crops to grow quickly. The healthy bacteria within this sort of fertilizer converts nutrients to several accessible forms that release the main minerals slowly and steadily without burning the tender crop roots.

Wheel Type compost turner machine for cow manure powder fertilizer production
Wheel Type compost turner machine for cow manure powder fertilizer production

Composting cow dung powder

Cow dung powder is not only employed in the fertilizers and also spread like a top dressing on crop soil. This nutrient-rich fertilizer is suitable with regards to producing fresh crops at the outset of the growing season.

The composting process starts by collecting cow dung and mixing it with relatively lighter materials, like hay or straw. Several of the other ingredients employed in the compost mix are ash, lime, garden debris like leaves and twigs, and vegetable matter. Most manufacturers produce mass-scale cow dung fertilizer. So, they need sufficient space to permit the pile to obtain enough air.

Many farmers who require cow dung powder fertilizer in small quantities can make exactly the same in their home. Since it doesn’t require excessive heat, the farmer are able to keep the manure beneath a shade and keep twisting and turning it to provide air. Alternatively, manufacturers producing this fertilizer in big amounts use composting machines that mix the ingredients in equal quantities. They could control the temperature as well as twist and turn the manure periodically.

This is amongst the most inexpensive fertilizers in the agricultural sector. But, it will help to produce a high-quality crop, and that’s why most farmers apply it widely all over the world.

Complete sets of systems for bio fertilizer production project

Bio organic fertilizer production line technology is a kind of organic fertilizer produced by harmless treatment of specific functional microorganisms and mainly from animal and plant residues (such as livestock manure, crop straw, etc.) and fermentation equipment.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

Organic materials. It is a kind of fertilizer with the function of both microbial fertilizer and organic fertilizer. Organic fertilizer produced by biological organic fertilizer production line equipment contains a variety of nutrients, nutrient balance, and fertilizer use time is long. Organic fertilizer contains a large number of beneficial microorganisms, which can promote the biotransformation process in the soil, and is conducive to the continuous improvement of soil fertility.

Bio organic fertilizer production line technology. Organic fertilizer granulator equipment can be used as a stirring toothed granulator. By using the high-speed rotating mechanical stirring force, the resulting aerodynamic force and the resulting aerodynamic force, the fine powder material can enter the machine continuously to realize the mixing process, granulation, spheroidization and densification, so as to achieve the purpose of granulation.

This granulation method makes the granular material have higher spheroidization rate, more beautiful, and saves energy.

Pay attention to the use of bio organic fertilizer manufacturing equipment:

1. It is forbidden to put iron, stone, wood and other sundries into the machine to avoid damaging the equipment. During granulation, it is forbidden for the pressing roller and the template to contact idling.
2. If the particles are cracked or compressed insufficiently, the coarse fiber material formula should be reduced to less than 50%.
3. When pelleting occurs, if there is no pelleting or organic fertilizer is not discharged, the template should be replaced, and some fiber materials can be added to restart pelleting.
4. Check the belt tightness frequently. If the transmission leaks oil, replace the oil seal in time.

Compost Turner Tunnel Type
Compost Turner Tunnel Type

The organic fertilizer produced by the equipment for biological fertilizer production contains a large amount of nutrients needed by plants, and the nutrient supply to plants is relatively mild and durable. Bio organic fertilizer also contains a variety of trace elements.

Due to the integrity of various nutrients in organic fertilizer, and these substances are completely non-toxic, harmless and pollution-free natural substances, it provides the necessary conditions for the production of high-yield green food. Organic fertilizer contains many kinds of sugars. The use of organic fertilizer will increase the kinds of sugars in the soil. For carbohydrates, with the release of a large amount of energy in the process of organic matter degradation, the growth, development and reproduction of soil microorganisms have energy. More info on bio fertilizer production, go here.

How to make organic compost more efficiently?

Now fertilizer producers can produce compost fertilizer by using compost fertilizer equipment and fertilizer manufacturing technology. How to improve the efficiency by using fertilizer equipment to produce compost fertilizer?

How can compost fertilizer processing equipment work faster and improve efficiency in the process of compost fertilizer manufacturing? In the process of compost fertilizer equipment production, it needs materials, water, how to add water to produce good particles, how to make the granulator faster and more efficient, and the proportion of working water is very important. Next, we discuss the addition of water to the granulator.

Bio Fertilizer Compost Plant
Bio Fertilizer Compost Plant

Compost fertilizer production line

In the process of compost fertilizer processing equipment, the material must be sticky. Some materials are loose after fermentation and are not easy to produce grains. In this case, some water or adhesive is required to increase viscosity. In the process of compost fertilizer granulation, water or binder can be added to ensure the granulation of materials.

The new compost fertilizer processing equipment adopts wet granulation, and the fermented material can be directly granulating without other operation. Roller granulator is produced by boring normal temperature process, and is suitable for granulation of low viscosity or low content materials.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

If the moisture content of the material is too high, some dry materials can be added to neutralize the water. If the moisture content of the material is too low, water can be added appropriately to facilitate granulation.

The new type of compost fertilizer processing is a new and renovated compost fertilizer manufacturing equipment with the development of agriculture, the improvement of technical level and the diversification of demand.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

The new type of wet granulator can choose compost fertilizer. As long as it can ferment various compost substances effectively, it can be granulating through new compost fertilizer processing equipment, which breaks through the limitations and obstacles of traditional technology. In addition, the new type of compost fertilizer wet granulating machine can be used to produce grain.

It is not necessary to stop the processing of raw materials, grinding, drilling and other tasks before granulation. Therefore, it can directly realize batching and direct granulation, which not only saves a small amount of power input, effectively reduces the cost, but also improves the working efficiency, convenience, rapidity and satisfaction. The new compost fertilizer processing equipment also realizes high compost content and realizes the exclusive production of pure compost fertilizer.

Using these machines in a complete compost fertilizer production line can not only improve the efficiency of the work, but also improve the utilization of raw materials.

Function of organic fertilizer in composting process

What role does composter play in daily production, especially in composting? What kind of equipment is composter? The following is a brief introduction of organic fertilizer composter. Carry out daily production more effectively to improve economic benefits.

Large Compost Storage Bin
Large Compost Storage Bin

The organic fertilizer dumper has three main functions in the daily fertilizer manufacturing process

1. In the process of organic fertilizer tipping bucket, in the process of raw material compounding, various raw materials can be effectively integrated to make the raw materials fully integrated.

2. In the process of daily chemical fertilizer production, the organic fertilizer tipper can make the raw material fully contact with the air to adjust the temperature, and make it more fully ferment through continuous stirring.

200000 Ton Large Scale Complete Production Lines to Make Compsts
200000 Ton Large Scale Complete Production Lines to Make Compsts

3. The organic fertilizer hopper can change the permeability of raw materials in the mixing process, thus greatly improving the nutrition of raw materials.

In the whole compost fertilizer production process, the composter, which is usually used in the production line of organic fertilizer, helps to ferment the raw materials of organic fertilizer and plays the role of fermentation.

It is one of the indispensable equipment in the whole fermentation process. The use of equipment not only requires its excellent quality, but also requires a full understanding of the equipment and its use methods.

Only a deeper understanding of the equipment and the service life of the equipment, the final result can effectively increase profits, only faster and effectively improve production efficiency, can more directly increase revenue. Therefore, after purchasing fertilizer equipment, it is necessary to understand the use of the equipment and its role in the production process. Equipment.

Quality Organic Fertilizer Production Solutions

The fertilizer machine manufacturer of the organic fertilizer production line will tell you the reason for the caking of organic fertilizer. The sx manufacturer of the organic fertilizer production line said in the last article that in fact, the premise of prevention is to find out the cause of caking. Everyont also knows that caking is not conducive to the use of organic fertilizer, and has a certain impact on the production and use of organic fertilizer. Want to answer why pig manure organic fertilizer production line caking.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

We usually use the materials for fertilizer production, such as ammonium salt, phosphate, trace element salt, potassium salt, etc., most of which contain crystal water and are easy to absorb water and caking, such as ammonium sulfate, which is easy to caking in use. When urea meets with trace element salt, it is easy to agglomerate when releasing water, mainly because urea replaces trace element salt. The crystal water becomes mushy and agglomerates.

Compost Made from Organic Waste
Compost Made from Organic Waste

In the process of chemical fertilizer production, chemical fertilizer production is generally non closed. In the production process, the higher the air humidity is, the easier the fertilizer is to absorb water and caking. If the weather is dry or the raw materials are dry, the fertilizer will not agglomerate easily.
Organic fertilizer production line

The higher the room temperature of extruder granulator, the easier to dissolve. Generally speaking, raw materials will dissolve in their own crystal water, leading to caking. The higher the temperature of nitrogen, the water will evaporate and not caking easily. The temperature is usually higher than 50 ℃. We usually need heating to reach this temperature.

Cattle and Cattle Waste
Cattle and Cattle Waste

The greater the pressure applied on the fertilizer, the easier the contact between the crystals and the easier the agglomeration; the smaller the pressure applied, the less the agglomeration.

The longer the fertilizer is placed, the easier it is to agglomerate. The shorter the time, the less likely it is to agglomerate.

Only when the production line of organic fertilizer does not ignore the problem of caking, can we find out the reason of caking. Serious caking may even affect the use efficiency of organic fertilizer.

How organic fertilizer is made?

The organic fertilizer production line from sx organic machines is designed for the production of organic fertilizer granulator. In the process of organic fertilizer production, different types of fertilizer equipment are equipped to complete the production process. Here, we introduce the characteristics of organic fertilizer.

In the process of organic fertilizer production, organic fertilizer can be divided into powder organic fertilizer and granular organic fertilizer.

Among them, the technology of powdery organic fertilizer is relatively simple

1. Check the ingredients of your raw materials (such as plant ash, furfural residue, humic acid, etc.) to understand the accurate nutritional composition and proportion of each raw material, which plays an important role in the production of organic fertilizer;

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

2. The general production process of organic fertilizer requires the content of nitrogen, phosphorus and organic fertilizer granulator or disc granulator or roller granulator; the production process of organic fertilizer requires the content of nitrogen, phosphorus and potassium to be more than 4% and the content of organic matter to be more than 30%. So organic fertilizer can be mixed, crushed and packaged.

In addition, fertilizer equipment such as drum granulator, organic fertilizer granulator, disc granulator or roller granulator is required for organic fertilizer granules. The production of organic fertilizer requires the same raw materials as powder fertilizer, but after adding binder (bentonite or green palygorskite), the final particles need to be dried by rotary dryer.

Organic fertilizer production line

There is also an organic fertilizer with livestock manure, domestic waste and plant straw as the main raw materials.

The production process of the organic fertilizer is as follows: raw material drying, crushing, fermentation, mixing (mixed with chemical fertilizer). And other organic or inorganic substances, so that nitrogen, phosphorus, potassium content into particles (or not into particles, powder) and then packaging.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

If the raw material is humic acid or peat, the organic fertilizer will not be fermented in the production process, and there is no need for fermentation. Other steps are the same as above.

As a professional fertilizer machinery manufacturer, we mainly produce all kinds of fertilizer equipment to complete the fertilizer production process. Our main products include not only fertilizer granulators, but also different types of fertilizer production lines.

Leading Technology in Organic Fertilizer Production

At present, the growth of agricultural production generally depends on chemical fertilizer. On the one hand, it will cause environmental pollution. In fact, the non-point source pollution in rural areas is very serious, which has become a problem. On the other hand, it will affect the quality of agricultural products.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Therefore, people gradually realize that when using chemical fertilizer, we must increase the proportion of organic fertilizer, especially for vegetables, fruits, tobacco and other economic crops. The use of biological fertilizer can not only increase yield, but also improve quality and protect crops. Ecological environment, extensive use of municipal waste, sludge, livestock manure, orange and other waste. How to turn these organic materials into fertilizers, go to https://organicfertilizermachines.com/

The new technology of biological fertilizer production technology is used to produce biological fertilizer, which makes “grain fertilizer grain” form a virtuous circle chain. Therefore, biological fertilizer has become a new fertilizer and new fertilizer industry for the development of ecological home industry.

Organic fertilizer has the following characteristics:

1, rich in nutrients, high content, containing all kinds of nutrients needed for crop growth.
2. The effect of chemical fertilizer lasts for a long time, with both pre effect and post effect, which can fully meet the needs of various nutrients for crops in the whole growth period, but not in the late growth period. Interested in organic chemical fertilizer production? Go here.
3. It is simple and convenient to use. It can be used as base fertilizer at one time. The method is simple, labor-saving and time-saving.
4. The cost is low, and the price of similar goods is the lowest.
5. High efficiency, input ratio is more than 1:10-30.
6. It is widely used in all kinds of soil and crops, including all kinds of greenhouse vegetables, fruit trees, cash crops, food crops, medicinal materials, flowers, lawns, seeds, etc.

Conditions for plant construction:

Reliability of raw material supply. The main raw material of this product is animal manure. Auxiliary materials include: peat, sawdust, straw, soybean cake, corn flour and other wastes. No more than 70 tons of raw material should be used per day.

Process of organic fertilizer production line:

The main ingredients include rice straw, pig manure, charcoal, etc.
The production process of organic fertilizer mainly includes: inoculation and fermentation of organic matter, main fermentation, crushing, ingredient mixing, drying, grading, cooling, screening, metering and packaging, etc.

In the granulation process, we need to pay attention to the design of different types of fertilizer models for different raw materials and fertilizer production lines. For example, in the organic fertilizer production line, we can use the disc granulator to produce the organic fertilizer granules, or we can choose the drum granulator, which is usually used in the NPK fertilizer manufacturing process to produce the compound fertilizer granulator to produce the organic fertilizer granulator Fertilizer granulator.

All Things You Need to Know about Organic Fertilizer

With the continuous development of economy, various negative effects caused by environmental pollution also follow. If we can not solve the problem of air pollution for the time being, the consequences will be more serious. While bringing adverse effects to people’s lives, it also directly leads to more dangerous diseases, which makes more and more users use the production process of organic fertilizer and worries many manufacturers. At the same time, users themselves are more worried about this situation. How does the organic fertilizer machine, disposal , welcome go to https://www.wastetofertilizer.com/

Organic Fertilizer Granulation Plant
Organic Fertilizer Granulation Plant

The use of users is more concerned by enterprises. In the development of new products, also according to the use of improved. When tracking the after-sales situation, manufacturers usually send appropriate manpower to interview users who purchase organic fertilizer equipment, and record various situations encountered in use, so as to facilitate future production and provide corresponding opinions to users. The use of users directly leads to the research and development direction of new products.

Organic fertilizer manufacturing process equipment by sx needs fermentation dumper, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

In the use of organic fertilizer manufacturing process will encounter a variety of problems, because no one can guarantee that the equipment will never have any problems, organic fertilizer production line occasionally problems are normal.

The main problem occurs in the normal use of the process, so it is necessary to conduct proper after-sales tracking. We give users a certain sense of security, provide them with suitable NPK fertilizer granulator, let users know their own equipment, the error will be reduced to a small.

Remarkable Website – Bio Fertilizer From Animal Manure Will Help You Get There

The production process of organic fertilizer is suitable for the production of organic fertilizer in chicken manure, duck manure, goose manure, pig manure, cow manure, sheep manure, pigeon manure, rabbit manure and other common animal manure. If 10-20% plant straw is added, the effect will be better.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

Treatment methods of organic fertilizer manufacturing process
Production technology of animal manure organic fertilizer

1. Raw materials: livestock manure, straw powder (grass powder, sawdust, bran, mushroom substrate, cake), starter, organic fertilizer equipment.

2. Production method: Sprinkle 20-30cm fertilizer. Sprinkle with grass powder, then sprinkle with manure thinner. Sprinkle fertilizer, rice straw powder and diluted bacterial solution again. After turning over, check the drying humidity of fermentation materials.

The drying humidity is about 60%, that is to say, hold the fermented material tightly with your hand, and feel the watermark on your hand, but there is no water drop. If the fermentation material is too dry, sprinkle appropriate amount of water when turning again. If the fermentation material is too wet, add dry manure or dry soil.

After mixing, pile up and cover with a layer of straw or film for fermentation. Use compost turning machine to process fermentation materials on time.

3. Fermentation time: 7-10 days in summer, 10-15 days in spring and autumn, and fermentation in plastic greenhouse in winter. The organic fertilizer after fermentation was dark brown, and the odor was reduced.
Fermented organic fertilizer

1. Mix the starter and fermentation material in proportion to start fermentation.

2. The fermentation process needs oxygen supply. Composting trucks are used to turn over materials and increase oxygen supply. Generally, fermentation can be completed in 5-7 days.

The organic fertilizer fermented in this way can be directly used as basic fertilizer for crops. If further treatment is carried out, other organic fertilizer equipment, granulator granulation, drying, cooling, bagging and selling as commercial fertilizer are required. More detailed info you want to know on organic fertilizer machines, go to https://organicfertilizerproductionline.com/compost-fertilizer-making-machine/

How 3 Things Will Change The Way You Approach Microbial Fertilizer

Microbial fertilizer can also be produced in the process of fertilizer manufacturing. As a new type of organic fertilizer, it can be produced through the production line of biological fertilizer, and its price is far higher than that of fertilizer and organic fertilizer. So almost all people who have used microbial fertilizer will choose to buy it again. What is the reason?

Cow Dung as Commercial Fertilizer
Cow Dung as Commercial Fertilizer

1. Deterioration of soil environment

The long-term use of single fertilizer leads to the deterioration of soil environment. Soil degradation will affect the reproductive and metabolic capacity of beneficial microorganisms and even lead to death. Some harmful microorganisms will take the opportunity to reproduce in large quantities. , invade the root of the plant and spread to the whole plant. Because of the growing of crops in soil, there are problems in the soil, which has a great influence on crops.

Want to make quality bio fertilizer products, go to https://organicfertilizerproductionline.com/bio-fertilizer-plant-project/

Most plants are suitable for the micro acid and micro alkali environment. However, the existence of a large number of acid ions makes the root system unable to absorb and secrete substances normally, which leads to the root nutrition can not keep up with, which affects the growth of the whole plant.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

The utilization of fertilizer decreased. The long-term use of this fertilizer in fertilizer production leads to the deposition of a large number of elements such as phosphorus and potassium in the soil. When applied again, it will not be absorbed by the soil, but it will leach along the water, resulting in acidizing the soil environment.

2. The environment of Rhizosphere Microorganism worsens

Rhizosphere is a part of the soil micro soil region which is different from soil in physical, chemical and biological characteristics due to the influence of plant root activity. The difference between soil and soil is pH value, microbial activity change, etc. Here are solutions for you to make qualified bio fertilizer products.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

The microorganisms that grow and propagate under the influence of plant roots in soil can transform organic matter into organic matter and provide nutrition for plants; meanwhile, they can secrete vitamins, etc., so as to promote the growth of plants.

The increase of acid iron content in soil will affect the change of micro ecological environment of roots, worsen the living environment of microorganisms, reduce the decomposition ability of organic matter and secretion, make the root malnourishment and affect the growth of plants.
Picture of NPK fertilizer production line and organic fertilizer production line to be designed:

3. Advantages of microbial fertilizer:

Microbial fertilizer is a product with special fertilizer effect caused by the life activities of microorganisms. It has many functions that other fertilizers do not have.

Want to make bio fertilizer pellets for your plants, go to https://organicfertilizerproductionline.com/granulation-plant/

1) Improve soil fertility: nitrogen fixing microorganisms can increase nitrogen sources in soil; phosphorus and dissolved potassium microorganisms can decompose insoluble phosphorus in soil to absorb and use crops; in addition, the application of bacterial fertilizer can rapidly propagate and form a powerful beneficial plant flora, fundamentally improve the ecological structure of soil and make the hardened soil loose and permeable.

Bio Fertilizer Compost Plant
Bio Fertilizer Compost Plant

2) Enhance the resistance and worm resistance of crops: the growth and propagation of beneficial microorganisms in fertilizer can form the dominant population of the micro ecosystem of rhizosphere soil of crops, and inhabit the growth and reproduction of other harmful microorganisms; microorganisms can stimulate the growth of crops and improve the ability of agricultural products to resist adverse environment; the strains in fertilizer can induce the production of superoxide dismutase And eliminate the harmful factors in the environment, can improve the resistance of crops and reduce diseases.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

3) Improve the ecological organic matter of crops. Microbial fertilizer can stimulate the fixed potassium, calcium, zinc and other micronutrients in the soil, and produce a variety of plant elements, stimulate and regulate the growth of crops, improve the quality of crops, improve taste and keep fresh. It is long and more resistant to storage.

Want to make bio fertilizer from manure wastes, here are guidelines for your reference.

Whether it is microbial fertilizer or organic fertilizer, we can design various fertilizer production lines through fertilizer equipment to produce various types of fertilizer. As a professional fertilizer mechanism manufacturer, we can not only produce organic fertilizer machine or NPK, but also can design different fertilizer production lines to produce various types of fertilizer granulator. For example, a bio fertilizer production line designed to produce a bio organic fertilizer granulator.

How to use bio fertilizer?

Bio fertilizer production line from SX Plants specially designed for the production of bio organic fertilizer. In the production process of bio organic fertilizer, different types and series of fertilizer equipment are equipped to complete the production process. What is the use of biological fertilizer? Share with you.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Bio organic fertilizer is a new type of fertilizer with the characteristics of environmental protection and high utilization rate. Generally, bio organic fertilizer not only contains a lot of nitrogen, phosphorus, potassium and other elements, but also contains calcium, zinc, phosphorus and other trace elements. Magnesium, sulfur, iron, boron, and a large number of organic and humic acids, with fast, slow, balanced fertilizer supply and other characteristics. How to uses thess materials to make bio fertilizer, here is the detailed production process.

In the fertilizer manufacturing process, it is equipped with different types and series of fertilizer equipment. In the production of bio organic fertilizer, the first step is to use fermentation technology to ferment raw materials to kill bacteria in raw materials. When the fertilizer mixer and fertilizer crusher process raw materials, the fertilizer granulator is the main product in the fertilizer manufacturing process. These series of machines are also equipped with organic fertilizer production line to manufacture the organic fertilizer granulator. The production process of bio organic fertilizer is mainly from raw materials to semi-finished products. There are two main production processes, one is plane composting process, the other is trough aerobic fermentation process. Small scale pilot production in the laboratory also uses sealed box / tank fermentation.

Why so many people use organic manure waste?

1. In order to improve the soil fertility, the use of nitrogen fixing microbial fertilizer can increase the source of nitrogen in the soil; dissolved phosphorus and potassium microbial fertilizer can decompose insoluble phosphorus and potassium in the soil and convert them into phosphorus. Potassium can be absorbed and utilized by crops to improve the nutritional status of crops.


2. Microbial fertilizer can produce large-scale growth and reproduction in the roots of crops, which can inhibit or reduce the breeding opportunities of pathogenic microorganisms; due to the role of anti microbial, it can reduce crop diseases; for the large-scale growth of microorganisms, mycelium can increase water absorption and improve the drought resistance of crops.
4. Reduce the use of chemical fertilizers and improve the quality of crops. The use of microbial fertilizers can improve the quality of agricultural products, such as protein, sugar, vitamins and so on. Some can reduce nitrate accumulation. In some cases, the improvement of quality is more beneficial than the increase of yield.
Using these automatic or semi-automatic fertilizer equipment to complete the production of bio organic fertilizer not only improves the work efficiency, but also improves the utilization rate of raw materials.

Want to know more info on bio fertilizer production, welcome go to https://organicfertilizerplants.com/bio-organic-fertilizer-production/

How to make organic fertilizer at commercial scale?

When using a complete organic fertilizer production line to produce organic fertilizer granulator, it usually needs three parts. Share with you. For different types of organic fertilizer granulator or organic fertilizer powder plant, the fertilizer production process is different, and different types of fertilizer equipment are needed. Line.

Disc Granulation Line
Disc Granulation Line

There are two main parts of the equipment in the process of organic fertilizer production. Because of the relationship between production time, they are independent, interrelated and inseparable. The first part is the fermentation part, also known as the fermentation trilogy.

The main equipment sequence is: the first step is premixed equipment, which is based on the ratio of carbon to nitrogen, the ratio of carbon to phosphorus, the ratio of carbon to potassium, the mixture of water and bacteria; the second part is the flipping part, namely the equipment in the flipping fermentation tank, which is turned over according to the compost temperature, water content and air permeability in the fermentation tank; the trilogy is a refining equipment, also known as semi wet material crusher, which is carried out after fermentation Because mycelium is connected with each other, it is impossible to directly granulation, so special crusher is used for crushing.

Fertilizer Screener for Quality Compost Production
Fertilizer Screener for Quality Compost Production

The second part of the equipment is the granulation part. The main equipment includes automatic batching machine, pulverizer, granulator, dryer, cooler, screen separator, coating machine, automatic packaging machine, conveyor, auxiliary equipment, including induced draft fan, dust removal equipment, heating equipment, etc. are not very different from those in fertilizer manufacturing process. These two parts are independent, because fermentation takes a certain time and process. The granulation part requires a specific process.

Disc Granulation Line
Disc Granulation Line

The interrelationship means that no complete fermentation of the first part, qualified organic fertilizer without granulation and organic fertilizer with good external quality will not produce fine products.

These machines can be used in the production of NPK fertilizer in addition to the production line of organic fertilizer, but also for the production of NPK and compound fertilizer granulating machine. In addition to these types of fertilizer equipment used in the production line, there are other types of fertilizer. In designing fertilizer production line, we will design the appropriate fertilizer production line according to the type of raw materials and other factors.

Top 3 Tips to Make Quality Fertilizer

1. Prevent nutrient loss caused by gas volatilization
Compost fermentation is the first step of organic fertilizer manufacturing machinery. In the process of decomposition, the internal nitrogen will be converted into ammonia, resulting in volatilization loss. Therefore, it must be covered tightly with undamaged plastic film during decomposition. And the accumulation of decomposition time should not be too long, and should be used as soon as possible after decomposition.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

2. Prevent nutrient loss caused by chemical reaction
Ordinary manure and plant ash cannot be mixed. Plant ash contains a lot of potassium carbonate, pH value is alkaline, feces and plant ash mixed, acid and alkali neutralization, nutrient loss. Therefore, manure and plant ash should be stored separately in the process of stacking production. Plant ash should not be poured into organic fertilizer, and should also be prevented from being drenched by rain.

3. Prevent nutrient loss through water leakage
In order to make rice husk, sheep dung, duck dung and cow dung easier to decompose, the fertilizer is watered in the production of organic fertilizer, but usually due to the lack of anti leakage measures under it, the nutrients are lost due to water leakage. Therefore, whether it is decomposed in the sewage pit or on the flat ground, a layer of plastic film must be placed under it to prevent the leakage of nutrients with the water. In addition, a proper amount of water must be sprayed.

Disc Granulation Line
Disc Granulation Line

After composting, the material is made into solid particles by drum granulator, which is more conducive to the storage of fertilizer, and the long-term supply of nutrients should be ensured.

How to make bioorganic fertilizer?

Biological fertilizer production line is designed for the production of bio organic fertilizer granulator. In the process of fertilizer manufacturing, it is designed and equipped with different types of fertilizer machine to produce organic fertilizer granulator. The production line is designed for the production of bio organic fertilizer. What needs to be used in chemical fertilizer production?

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Bio organic fertilizer production technology and bio organic fertilizer production technology content is higher. In the ripening process, in addition to adding biological agents to promote the maturation and decomposition of organic matter, it also achieves the goal of directional ripening and deodorization. The product also needs to add microorganisms with specific functions to improve the effect of the product.

200000 Ton Large Scale Complete Production Lines to Make Compsts
200000 Ton Large Scale Complete Production Lines to Make Compsts

1. The production process of bio organic fertilizer enterprises registered by the Ministry of agriculture is mainly the production of microbial fertilizer. In the production process of fermented fertilizer, the stacking fermentation method is mainly used, and there are other fermentation methods, such as plate fermentation method. Stacking fermentation, fermentor fermentation and sealed storehouse fermentation are also used in the production. The adjustment of nitrogen ratio, the adjustment of temperature and the use of curing agent are the key to the production process, especially the application of bacterial reagents has a direct impact on the fermentation cycle and the maturity of materials.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

After the material is mature, the product is basically harmless, which is also conducive to the survival of functional bacteria in the post-treatment process.

In the post-processing of fermentation materials, most enterprises add functional bacteria to mix and shape. The dosage form of the product is mainly composed of dust, but also in the form of ball or extrusion granulation. The granule product overcomes the disadvantages of poor appearance and low cost. Grade powder products, improve the processability of products, but also improve the production cost of enterprises, have a certain impact on the survival of the effect of bacterial ring.

Groove Type Compost Turner for Small Scale Fertilizer Plant
Groove Type Compost Turner for Small Scale Fertilizer Plant

2. The types and uses of microbial strains are the core of bio organic fertilizer products. In the production process, there are usually two links related to the utilization of microorganisms: the first is to add mature bacterial agents which can promote the decomposition of materials. It is mainly composed of photosynthetic bacteria, lactic acid bacteria, yeast, actinomycetes, Penicillium, trichomonas and other complex bacteria, followed by adding functional bacteria after the material is mature.

Including high nitrogen bacteria, phosphate solubilizing bacteria, lactic acid bacteria, pseudomonas, actinomycetes, etc., therefore, for the production of bio organic fertilizer, the selection and use of microbial strains is a core technology. Only by mastering this key technology can we speed up our development. Decomposition and maturity of materials to ensure the application effect of products.

3. Sales and application: because the production cost of bio organic fertilizer is higher than that of ordinary organic fertilizer, it is mainly used for vegetables, fruits, Chinese herbal medicine and other high value-added economic crops, and has achieved good results.

Bio organic fertilizer plays an irreplaceable role in improving the quality of agricultural products, but there are still some difficulties in production and marketing. This is because high-quality agricultural products have not yet encountered high difficulties.

In recent years, bio organic fertilizer has been widely used in some ecological degradation areas and green organic agricultural product bases, which is the main development direction of bio organic fertilizer in the future. With the improvement of people’s consumption level, the production and application of bio organic fertilizer will become the mainstream.

In different types of fertilizer production lines, more other types of fertilizer equipment are designed and equipped to complete the fertilizer production process.

As a professional fertilizer machine manufacturer who has been producing fertilizer machines and designing fertilizer production lines for many years, we can design different types of fertilizer production lines, such as organic fertilizer production line, for the production of organic fertilizer granulator. The design of the fertilizer production line has many advantages, such as improving the work efficiency and simplifying the production process in the fertilizer manufacturing process.

How to screen unqualified fertilizer out in production?

Feeding preparation of rotary drum screen fertilizer production line
As the necessary equipment for NPK fertilizer and organic fertilizer production, roller screen has the advantages of high efficiency, low noise and less dust. And in the normal use and maintenance, the service life of the screening machine is also very long, easy to clean and replace the screen.

Fertilizer Screener for Quality Compost Production
Fertilizer Screener for Quality Compost Production

Preparation before commissioning of screening machine:

1. After the screening machine is installed and checked to be qualified, the test run can be carried out. Before testing, all parts of the organic fertilizer production line should be carefully inspected to ensure that they have been correctly installed as shown in the figure, that the fasteners are secure, and that there are obstacles around the screen body that hinder fertilizer operation.

Customized Fertilizer Screening Machine in ShunXin
Customized Fertilizer Screening Machine in ShunXin

2. Place the rectangular access door in the open position and manually rotate the web drum to observe whether the comb web cleaning mechanism is stuck or rubbed. If so, it can be adjusted by adjusting the bolt

3. Check whether the bearing pedestal and gearbox are well lubricated and whether the oil level is appropriate

4. The power connector shall be firm and reliable with good insulation and correct grounding.
Roller screen of chemical fertilizer production line
Precautions for feed screening machine of chemical fertilizer production line:

Disc Granulation Line
Disc Granulation Line

1. When the screening machine of organic fertilizer equipment runs smoothly, start the feeding and discharging equipment of feeding test.

2. After normal discharge, close the seal isolation cover (the seal isolation cover should always be in the closed position during normal operation).

3. The screening machine screens the particles formed by the drum granulator, and checks the particle size of the discharged materials for leakage and dust.

4. After running for half an hour, please check all parts carefully and deal with the problem in time.

5. In the process of work, please check the operation frequently. If abnormal operation or abnormal noise is found, it shall be shut down in time, and the cause shall be checked in time to eliminate the fault.

Complete Process to Produce Microbial Organic Fertilizer

Manufacturing Equipment for Microbial Organic Fertilizer Production

There are many kinds of organic fertilizer products, among which microbial organic fertilizer is a relatively high-end fertilizer. The production process of microbial organic fertilizer using animal manure through fertilizer manufacturing equipment is slightly different from other fertilizer production, and its purpose is to protect the microbial bacteria in the process of fertilizer production. This paper briefly introduces the production process of various raw materials for the production of this fertilizer.

200000 Ton Large Scale Complete Production Lines to Make Compsts
200000 Ton Large Scale Complete Production Lines to Make Compsts

Technology  to Produce Organic Fertilizer from Manure Waste

Chicken Manure Fertilizer Production

The water content of chicken manure is very high, and its production process is also suitable for the treatment of other poultry manure. In the first stage of fermentation, it is not feasible to ferment materials with high moisture content, which requires dehydration. Chicken manure dewatering equipment can be used to separate solid manure from dry and wet, and then ferment and decompose.

Cow Manure Fertilizer Production Technology

Cow dung is more suitable for its moisture content. Of course, if some cow dung is mixed with urine, it needs to be dehydrated first. Due to different foods, the digestibility is also different. Cow dung contains more fiber components, so the fermentation cycle in the cow manure fermentation process will be slightly longer, making it completely decomposed.

Cow Dung as Commercial Fertilizer
Cow Dung as Commercial Fertilizer

Biogas Residue Fertilizer Production Process

Biogas residue is the residue of biogas produced by livestock manure, which is a good raw material for the production of microbial organic fertilizer. Although anaerobic fermentation has been carried out, in order to achieve completely harmless, it is best to continue to enter the tank for aerobic fermentation. The biogas residue extracted from biogas digester has high moisture content, which is the same as chicken manure. It needs to be dehydrated and then fermented.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

The main link in the process of organic fertilizer production is the fermentation of organic fertilizer raw materials. The subsequent process is deeply processed to make it commercialized. For example, the fermented material can be made into a powdered organic fertilizer product, or it can be processed into granules using an organic fertilizer granulator. Chemical fertilizer products.

On the basis of common organic fertilizer, microbial bacteria were added to microbial organic fertilizer products. In order to avoid being killed by high temperature in the dryer, the low temperature drying method will be used in the production of granular biological fertilizer. Or in the coater stage to add bacteria, these are better solutions.
We are welcome to inquire about all kinds of equipment for the production of biological fertilizer.

How to make organic fertilizer from common seen organic materials?

Roles in agricultural fertilizer production

Organic fertilizer equipment occupies a certain position in agricultural production, and the production process of organic fertilizer really completes the agricultural cycle. Through the bio organic fertilizer equipment for harmless treatment of agricultural organic waste, the new organic fertilizer production line technology is more conducive to the recycling of waste.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

How to get organic materials fermented?

After the organic fertilizer compost is mature and fermented, the use of organic fertilizer equipment to process organic fertilizer does not necessarily need livestock manure, chicken manure, pig manure, but also can use wheat straw, corn straw mixed with chicken manure, pig manure.

Machines for organic fertilizer production

The organic fertilizer equipment not only realizes the sustainable development, but also achieves the purpose of treating livestock manure and protecting the environment.

Compost Made from Organic Waste
Compost Made from Organic Waste

Steps to make organic fertilizer

Processing capacities

1. Determine the output of organic fertilizer equipment: for example, how many tons per year or how many tons per hour, how many granular fertilizers per hour are processed by fertilizer granulator. Only when we know the output of the organic fertilizer production line can we determine the price of the equipment.

Machine configurations

2. Determine the allocation level of organic fertilizer equipment: different allocation level, different price of organic fertilizer equipment, different amount of labor, different stability and high yield of organic fertilizer equipment.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

How to make organic fertilizer granules?

3. Determine the shape of fertilizer particles, that is, which kind of organic fertilizer equipment to choose. Commonly used granulation equipment are: disc granulator, drum granulator, double roll granulator, flat mold granulator, new organic fertilizer granulator, etc. In granulators selection go to https://fertilizergranulatorfactory.com/

Bio fertilizer production

4. Determine the type of fertilizer produced. The plant produces and processes fertilizers and plans to use compound or organic fertilizer equipment. Bio organic fertilizer equipment usually needs to consider the moisture content and whether the bacteria can withstand high temperature.
By using organic fertilizer manufacturing process and adding microbial organic fertilizer opener, it is a good way to deal with agricultural waste innocuously. Organic fertilizer production equipment has truly realized circular agriculture, green agriculture and sustainable agriculture. More details go to https://organicfertilizerproductionline.com/

Key steps in organic fertilizer product processing

Organic Fertilizer Fermentation Process

The fermented fertilizer is further processed into organic fertilizer products and can be sold. The production process of organic fertilizer mainly deals with the compost after decomposition through the following three key steps.

Organic Fertilizer Granulation Plant
Organic Fertilizer Granulation Plant

Fertilizer Mixing Process

1. Stir. According to the formula proportion, the auxiliary materials are added to the composting raw materials, and the auxiliary materials are evenly mixed through the organic fertilizer mixer. If it is pure sheep manure, please skip this step.

Fertilizer Crushing Process

2. Crushing. The raw materials are crushed into uniform size by an sx organic fertilizer grinder. After crushing, the raw material has good appearance and even organic content. If someone buys crushed organic fertilizer, it can be sold.

Fertilizer Granulation Process

3. Granulation. Some markets are keen on granular organic fertilizer, so they need to use organic fertilizer granulator, drum granulator, disc granulator and other equipment to further process it into granular organic fertilizer. Granulating equipment processes powdery organic fertilizer into granular organic fertilizer. Granular organic fertilizer has higher quality, more popular price and higher price.

Guides to produce natural npk fertilizer

NPK Basis

NPK fertilizer granulator mainly refers to nitrogen, phosphorus and potassium. NPK fertilizer production can also be called compound fertilizer production line. In the fertilizer production line, it includes many fertilizer machines. How to produce fertilizer granulator in the fertilizer machine is a problem. Therefore, this article will share more with you from the perspective of professional fertilizer mechanism manufacturer.

NPK Production Line
NPK Production Line

Fertilizer manufacturing process for NPK

Fertilizer manufacturing process includes organic fertilizer manufacturing process, chemical fertilizer production and other types of fertilizer production process. In NPK fertilizer production line, fertilizer machine can be used to produce NPK fertilizer granulator. Before granulation, we need to use fertilizer crusher to crush raw materials, and then crush large raw materials. Then use a fertilizer mixer to mix other fertilizer materials to mix evenly. Generally speaking, we use vertical disc mixer to mix raw materials.

 

How to make npk fertilizer granules?

Then choose the appropriate fertilizer granulator to produce NPK fertilizer granulator. The production of NPK fertilizer granulator can choose rotary drum granulator, disc granulator or roller granulator. In fertilizer production, fertilizer granulator plays an important role. Finally, the fertilizer screening machine is used to screen the large fertilizer granulator, and then the high-quality fertilizer granulator is put into the fertilizer granulator again.

We are a professional fertilizer machine manufacturer in China. If you want to know more about fertilizer machine or fertilizer manufacturing process, you can leave us a message and we will provide professional answers.

How to make organic fertilizer granules from powder?

Machines to make granules from powder

Why use granular fertilizer?

At the beginning of the development of organic fertilizer, the product was powdery. Powder fertilizer is easy to cause separation, incomplete control, poor fluidity, difficult to achieve mechanized fertilization, easy to form dust and loss in the application process.

Compost Made from Organic Waste
Compost Made from Organic Waste

Ways to solve the problem of powder fertilizer

One of the ways to solve the problem of powder fertilizer is to realize the granulation of fertilizer. What are the nutrient leakage characteristics of granular organic fertilizer and powdery organic fertilizer in submerged soil? Detailed info on organic fertilizer granulation process and avaiable machines to use, welcome go to  https://fertilizergranulatorfactory.com/

The results showed that after the fertilizer was applied to the flooded soil, the slow release performance of organic fertilizer was improved to a certain extent after granulation treatment of nitrate nitrogen, ammonia nitrogen, inorganic phosphorus and inorganic phosphorus in the soil leakage liquid; there were some differences in nutrient dissolution and leakage between granular fertilizer and powdery fertilizer, and the leakage loss of nitrate nitrogen and inorganic phosphorus could be significantly reduced by applying granular fertilizer.

How to turn organic powder into fertilizer granules?

From this point of view, the manufacturing process of organic fertilizer is to process raw materials into granules. Compared with powder, the particle market is broader and the price is more favorable. But for investors, whether they choose powder organic fertilizer equipment or granular organic fertilizer equipment, they must draw a conclusion according to their own specific situation.

How to choose a quality machine for quality powder organic fertilizer granulation?

The first thing to consider is personal financial strength. After all, the sx granular organic fertilizer production line needs to add more equipment, such as double roll granulator, organic fertilizer granulator, flat mold granulator, disc granulator and sand blower. Different granulating equipment is selected according to the process.

How to use fertilizer granulator to make fertilizer granules?

Therefore, the implementation process of granular organic fertilizer production line is relatively complex, and the hardware and personnel input is higher than that of powdered organic fertilizer production line; secondly, in terms of use, we must consider whether the chemical fertilizer is used for personal use or put into the market. If you are still engaged in the cultivation of grain or cash crops, regardless of the market, you can still consider powder with low investment cost. If it is listed, it is more suitable for users to like granular organic fertilizer.

Project Solutions to Make NPK Fertilizer in Algeria

Complete Sets of Machines for NPK  Plant  in Algeria

NPK fertilizer manufacturing process: raw material composition → mixing and mixing → crushing and agglomeration → particle → primary screening → particle drying → particle cooling → secondary screening → coating finished product granules → quantitative packaging of finished products.

Info on raw materials processing

1. Ingredients of raw materials: raw materials should be provided in a certain proportion;
2. Mixing evenly: the prepared raw materials are evenly mixed to improve the uniform fertilizer effect content of the whole fertilizer particles. Horizontal mixer or disc mixer is used for mixing;
3. Compound comminution: raw materials which are evenly mixed and stirred are crushed into blocks to facilitate subsequent granulation processing. Chain crusher is mainly used for;

NPK Granulation Plant

Further disposal on cusrhed materials

4. Material granulation: evenly stirred and crushed materials are sent to the granulator for granulation by belt conveyor (rotary drum granulator, roller extrusion granulator, disc maker, etc.) can be used. This step is an important link in the production process of compound fertilizer; the fertilizer granulator used in the production process of compound fertilizer is a kind of drum granulation. Choose different types of granulators for your NPK fertilzer granulation applications, welcome go to https://fertilizergranulatorfactory.com/

Further processed granulted npk products

5. – stage screening: the semi-finished products are preliminarily screened, and the unqualified particles are returned to the mixing and mixing links for reprocessing. Generally, roller screening machine is used;
6. Particle drying: the particles screened by the first level are sent to the dryer to dry the moisture content of the particles, so as to increase the strength of the particles and promote the preservation of the particles. Generally speaking, rotary dryer is used;
7. Particle cooling: after drying, the temperature of fertilizer particles is too high and it is easy to gather. After cooling, they are easy to bag, store and transport.

Get quality npk fertilizer , use  a fertiulizer screener to help you, detailed info on this process, welcome to https://manuretofertilizer.com/compost-screening-equipment/

Quality fertilizer classification

8. Two stage particle classification: grading cooling particles, crushing and regrinding unqualified particles, screening unqualified products through two-stage roller screening machine; we are a fertilizer equipment manufacturer with more than 20 years of production and sales experience. Our fertilizer manufacturing equipment is the best, the delivery is the fastest and the cheapest.

Last step package

9. Finished particle package: coating qualified products to increase the brightness and roundness of particles and make the appearance more beautiful. Envelope machines are usually used for envelopes.
10. Quantitative packaging of finished particles: the coated particles are sent to the silo for temporary storage by belt conveyor, and then sealed with automatic quantitative packaging bags such as electronic quantitative packaging scale and sewing machine, and placed in a ventilated place for storage, so as to realize full automation.
Ten links of compound fertilizer production process are connected by belt conveyor to ensure the automation and stable operation of the whole compound fertilizer production line. The equipment required for the production of biological fertilizer can be arranged according to the customer’s time and operational fertilizer equipment. Want to know more details info on npk fertilizer production, welcom go to https://fertilizerplantdesigner.com/npk-fertilizer-production-line/

After Production How to Use the Organic Fertilizer

Roles play

With the enhancement of the national economic strength, the state pays more attention to the environmental treatment and the utilization of organic wastes, and has invested a lot of funds. In the process of utilizing organic wastes, many organic fertilizer plants have been established, which not only controls the environment, but also turns the wastes into wealth and increases the supply of organic fertilizers. Waste recycling provides a broad field for the development of organic fertilizer, which combines agricultural production with industry, agricultural products processing and urban construction, and improves the material utilization rate.

Wnat o establish your own organic fertilizer plant? go to https://fertilizerplantdesigner.com/

Types

There are many kinds of organic fertilizers, processing materials are very wide, fertilizer properties are very different. However, from the perspective of chemical fertilizer, it plays a major role in agricultural production in the following aspects:

Functions to crops

1. Provide nutrition for crop growth. The nutrients in organic fertilizers are comprehensive and evenly released over a long period of time. It not only contains 16 kinds of nutrients for crop growth. It also contains other factors that are good for crop growth and promote crop growth.

Works to soil

2. Improve soil structure and soil fertility. It can increase the content of soil organic matter, renew soil humus, improve soil physical properties, improve soil fertility and water retention capacity. It is a good way to make your own organnic fertilizer.

Bio material nutriunts

3. Improve soil biological activity and promote crop growth. Organic fertilizer is the main source of energy and nutrients in microbial population. The application of organic fertilizer is conducive to soil microbial activities and promote crop growth and development. A small amount of vitamins and plant hormones will have a great impact on the growth and development of crops.

Roles in environment protection

4. Improve detoxification effect and purify soil environment. Why use organic fertilizer? Organic fertilizer has the function of detoxification. Toxic substances such as chicken manure or chicken manure can be greatly reduced. The reason of organic fertilizer detoxification is that organic fertilizer can improve soil Yang. At the same time, the intermediate products of organic matter decomposition and cadmium cellette form stable complex and detoxification. Toxic soluble compounds can seep out or be discharged into farmland, thus improving soil self purification ability. Organic fertilizers also generally reduce the supply of lead and increase the fixation of arsenic.

What machines can make?

I plant production of organic fertilizer production and bio organic fertilizer production and a series of equipment, such as composting truck, crusher, mixer, granulator, etc., if you have any interest, please feel free to contact us.

How to make organic fertilizer in Jordan

Project introduction

Jordan organic fertilizer production line is a chicken manure organic fertilizer production line. Chicken manure production line, also known as bio organic fertilizer production line, is a set of production equipment which takes fresh chicken manure as raw material and produces natural organic chicken manure fertilizer through a series of processing.

Production processes

There are two steps in the processing of commercial organic fertilizer in chicken manure production line: early fermentation treatment part and deep processing granulation part. The equipment needed for biological fertilizer production includes composter, organic fertilizer granulator, fertilizer crusher and screen machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

Raw materials 

More than 65% of the fermented rotten chicken manure is ground by the conveyor belt, and the raw material is crushed and mixed with the raw material mill through the electronic measurement (NPK). The good material is crushed by the belt conveyor and granulated by stirring drum. In the drum granulator, under the condition of water and steam, the raw material temperature rises and the viscous material is sticky Itself is triggered.

Granulation process

Under the continuous rolling of the roller granulator, the material gradually rolls into a ball, and at the end of the granulator, the material enters into the pelletizing plate through the belt conveyor. Within the range of the granulation plate, the particles are continuously high and high, and continuously roll and circulate under the gravity. The strength of the particles is further enhanced, and the appearance of the particles is more round. With the increase of the particles in the pelletizing plate, the particles are gradually increased. NPK fertilizer manufacturing process is very similar to Jordan’s organic fertilizer production line.w

Organic Fertilizer Production in Estonia

Organic Fertilizer Production Line Machine Configurations for Estonian Customer

The composter adopts hydraulic operation system, tie rod steering wheel operation and crawler driving. The working width can reach 3 meters and the height can reach 1.3 meters. The creeping composter has strong working capacity and large output, which is suitable for large organic fertilizer plants.

This Estonian composter is durable, powerful and technologically advanced, so it is recognized as a solid composter among composters. The composter will not be used in the NPK fertilizer manufacturing process. It is only used in the production process of organic fertilizer or biological organic fertilizer.

Estonian customer requirements

Estonian‘s customer used to buy  compound fertilizer production line equipment from our company, but this time he bought a capping machine because the customer wanted to change from compound fertilizer production to organic fertilizer production.

What can be changed is the core of fertilizer in the production process. This fertilizer granulator is made by drum. Previously, customers purchased fertilizer granulator from our company. It is the latest product of our company. It can not only granulation of organic fertilizer, but also granulation of compound fertilizer. It is a star product of chemical fertilizer industry.
Want to know more fertilizer manufacturing equipment, welcome to consult. Go here for more types of project solutions.

How to make bio fertilizer pellets with rotary drum granulator?

Biological organic fertilizer rotary drum granulator can make organic fertilizer from rice straw, rice husk, manure and other wastes. It is an important granulation equipment for processing agricultural waste into organic fertilizer. Burning a large number of rice straw causes serious pollution to the environment and affects people’s health. In addition, the effect of straw burning on soil fertility was very low. Processing straw into organic fertilizer with high nutrient content not only avoids environmental pollution, but also has high return, high product quality and low production cost. It is of great theoretical and practical significance to develop biomass fuel and reduce environmental pollution.

Working principle of rotary drum granulator for bio organic fertilizer

Under certain pressure and temperature, the bio organic fertilizer powder is compressed into cylindrical fertilizer by rotary drum granulator. The granulator uses extrusion force and friction force to compact sawdust and straw under high pressure and high temperature in the process of roller and drum movement. The material enters between the drum and the roller. The rotary drum is driven by a motor through a current reducer to rotate and extrude the die hole, and finally form the granular material. The main parts of rotary drum granulator are granulation roller and rotary drum. There are two kinds of granulator in our factory: single mode and ring mould.
Characteristics of rotary drum granulator for bio organic fertilizer
Organic fertilizer granulator has the advantages of low consumption, simple structure and convenient operation.

The rotary granulator has many functions and can be used in one machine. It can not only produce organic fertilizer, but also can be used for pellet processing such as feed.

3 organic fertilizer rotary drum granulator has small volume, small power and large output. It can be customized according to the user’s output.
4 rotary drum organic fertilizer production line can save drying and cooling treatment and save cost.

Application range of rotary drum granulator

Rotary drum granulator can be used for organic fertilizer granulation, such as organic fertilizer sludge, straw, peat, etc.
Cake, vegetable cake, sesame cake and peanut cake were used as the main raw materials.
The rotary drum granulator can use corn, beans, rice straw, chicken manure as raw materials for feed and mixed feed. More info on the rotary drum granulator welcome to https://www.wastetofertilizer.com/rotary-drum-granulator/

Trends in organic fertilizer production

Reducing and reusing is really possible with organic gardening. But organic fertilizer plays an important role. Because the fruits, vegetables and gardens are harvested from the soil. You need to maintain soil nutrients for your fruits and vegetables and crops.

Compost Made from Organic Waste
Compost Made from Organic Waste

Time to use organic fertilizer

Most garden soils contain the most basic necessities. But it may not be enough. More is needed to fully develop.

When nutrition is needed for crop growth
Brass, potatoes and some other plants are more demanding – compost or dry manure is essential – poultry manure particles and buttons continuous planting season

Organic fertilizers are very useful because supplements see particles of poultry manure again
Lawns, shrubs, hedges, trees… Garden compost and manure is still a great supplier – find more lawn and shrub fertilizer here.

When growing on thin fertile soil

Work in manure – continue to use organic fertilizer to make compost of better quality, and plant cloves and beans as green fertilizer digs. Check out the organic base fertilizer and decarbonized rock dust link here.
Some products cannot use organic fertilizer. You must consider the following:

Where does organic fertilizer come from? For example, are algae threatened by commercial development? Will mining calcified seaweed destroy marine life? Does your fish fat come from fish waste?

Do manufacturers use important resources or are they involved in pollution? For example, burning carbon from natural gas used to produce chemical nitrogen,
How can you do this? Transporting large amounts of fresh manure?
Is it excessive or wasteful? The use of urea has attracted many supporters, but they are all considered bad for organic gardening, are soil structural microorganisms destroyed?

Carbon based organic fertilizer production process

Why people are keen on carbon based fertilizer production?

Organic carbon fertilizer based on high-quality lactic acid and semi acid can promote the formation of soil aggregate structure, reduce soil bulk density, increase exchange capacity, adjust soil pH value, and contribute to improving soil moisture, fertilizer, heat preservation and ventilation capacity. Carbon based fertilizer can fundamentally improve the problems of soil hardening and soil fertilizer reduction.

In addition, humic acid is a kind of high molecular compound with multi-functional groups, which can provide sufficient carbon source and energy for soil microorganisms, promote the metabolism and reproduction of microorganisms, increase the retention of soil microorganisms, enhance the activity of soil microorganisms, and improve the soil environment.

Whether it is bamboo biochar, straw charcoal, or tobacco stem charcoal, the premise must be biomass charcoal. Fertilizers that are not in harmony with biomass charcoal can not be called true carbon based fertilizers. Carbon based fertilizer produced by sx organic fertilizer manufacturing technology is a kind of high quality fertilizer.

Fertilizer Drying Machine for Chicken Manure
Fertilizer Drying Machine for Chicken Manure

The emphasis of carbon based fertilizer is biochar, so the main function must be attributed to biochar. According to the porosity and strong adsorption capacity of biochar, the following points can be summarized:

1. Maintain soil moisture;

2. Increase microbial activity;

3. Lock nutrients in the soil;

4. Promote plant growth;

5. Establish lasting fertilizer efficiency.

Manufacturing technology of carbon based fertilizer

At present, carbon based fertilizer is also slowly circulating in the market, and its effect has been verified by many agricultural producers. The effect of carbon based fertilizer on improving soil and crop quality is significant. Carbon based fertilizer products also began to diversify gradually. Biochar can be processed into different types of carbon based fertilizer granules through the granulation process of disc granulator, flat mold granulator and roller granulator.

However, no matter what type of carbon based fertilizer, the ultimate goal is the same. Because of its porous characteristics and strong adsorption capacity, biochar is skillfully combined with various organic matter nutrients, inorganic nutrients and beneficial microorganisms to improve soil aggregate structure, enhance soil moisture and fertilizer retention capacity, enhance microbial activity and improve fertilizer utilization rate.

How to get NPK granules coated?

Processing sulfur coated urea in 15 t / h NPK fertilizer production line
Sulfur coated urea is a kind of coated slow release nitrogen fertilizer. In the process of NPK fertilizer production line, spherical urea is coated with a layer of molten sulfur to improve the physical properties of urea.

Sulfur coated urea is increasing in agricultural applications. With the increase of high concentration fertilizer application rate, the application amount of sulfur-containing super phosphate was relatively reduced, and the crop yield increased. The amount of desulfurization in soil increases, and the area of sulfur deficient land is expanding at home and abroad.

Therefore, the application of sulfur coated urea can not only improve the utilization rate of nitrogen, but also supplement the sulfur in soil.

Fertilizer Drying Machine for Chicken Manure
Fertilizer Drying Machine for Chicken Manure

Sulfur urea fertilizer production line equipment

Zhengzhou SX Heavy Industry Technology Co., Ltd. produces various NPK fertilizer production lines, organic fertilizer production lines and fertilizer granulation production lines. As shown in the figure, our plant specially designed a 15 t / h sulfur coated urea fertilizer production line. Sulfur urea production line equipment: 1 loader feeding hopper, 3 large angle belt conveyors, 1 rotary drum heater, 1 coating machine, 2 rotary drum powder machines and 1 fertilizer packaging machine for npk.

Processing technology of sulfur coated urea in NPK fertilizer production line

Urea particles are heated by a heater and then coated with a sulfur-containing outer film. After urea coating, it is sent to powder machine by large angle belt conveyor. The powder machine sprays particles to seal the cracks of the coating and reduce the biodegradation of the sulfur coating. Two series of machines are used to ensure the quality of fertilizer. The coating of NPK fertilizer production line on the outer layer of urea ensures the slow release of fertilizer efficiency.

The outer envelope provides a physical barrier for urea, so that urea is slowly permeated by water and decomposed by microorganism. In the soil environment, urea gradually diffuses through the envelope, and releases nutrients slowly through the envelope cracks and the structure formed naturally on the envelope surface.

Organic NPK Granules Production Technology

Roller granulator is a new dry granulation process for compound fertilizer production. Drying and normal temperature process are not used in production. After molding, the powder material with water content less than 15% is compressed into pieces. After comminution, granulation and screening, the flake material becomes the granular material meeting the requirements of use.
The roller granulator is produced by a process without drying and normal temperature, forming a primary. The equipment has the advantages of less investment, quick effect and good economic benefit.

Double roller npk granulator

Technology of roller granulator

Batching system → crusher → mixer → disc feeder → drum granulator → screening machine → packaging machine.

Go here for more in the NPK Granulation system.

Production technology of compound fertilizer with roller granulator

1. The qualified raw materials are added into the mixer according to the proportion requirements and mixed evenly;
2. In the process of conveying, it is transported to the disc feeder to remove iron from the material;
3. The material in the disc feeder enters the fertilizer granulator evenly, and the material is forced to pass between the two pressure rollers and extrude into a thin plate. The thin plate is broken into pieces by the coarse crusher under the pressure roller, and the materials on the screen continue to be broken and screened;
4. The semi-finished products are transported to the finished product screening machine; after screening, the fine particles are directly returned to the disc feeder; the large particles are crushed by the pulverizer, and then returned to the disc feeder,
5. After screening, the qualified products are transported to the automatic packaging scale for weighing, packaging and storage
The shape and size of the ball on the drum skin can be selected in a wide range according to the needs of users. The spherical shape includes pillow shape, semicircular particle shape, rod shape, ball shape, walnut shape, flat spherical shape and square strip shape. At present, the shape of flat ball is adopted.

Fertilizer Coating Process

Coated fertilizer is a kind of NPK compound fertilizer widely used in agricultural production. It is popular with farmers for its low cost and high fertilizer efficiency. When NPK chemical fertilizer production line produces compound fertilizer, the treatment of coating machine is increased, which greatly improves the influence of fertilizer on crops.

The controlled release time of coating controlled release fertilizer is long, and the fertilization effect can be as long as 2 months to 1 year. NPK coated fertilizer can promote root growth, make crops mature early, solve the problem of crop fertilizer shortage caused by severe drought, and create favorable conditions for high yield of various crops.

NPK coated fertilizers can be used in the production of many crops. The output of rice, wheat, peanuts, corn, cotton, tobacco, vegetables, fruit trees, flowers, lawns and other crops increased significantly.

How to process NPK fertilizer production line

In the process of coating fertilizer, NPK fertilizer production line uses various nutrients, such as blood acid as coating layer, and the fertilizer is coated by coating machine. The coating can greatly reduce the loss of fertilizer and soil fixation, and greatly improve the utilization rate of fertilizer. The proportion of NPK and its trace elements in coated fertilizer processed by NPK fertilizer production line is determined according to crop demand and different soil conditions.

When we use NPK fertilizer production line to process coated fertilizer, we can produce special or general coated compound fertilizer for crops. This special NPK compound fertilizer has high fertilizer efficiency.

The application amount should be reduced according to the specific situation of crops and soil. The time interval of fertilization should be determined according to the length of controlled release cycle.

Therefore, when farmers use coated compound fertilizer, the production cost will be reduced.
Coating fertilizer for NPK fertilizer production line

How to pack organic fertilizer automatically?

With the further advancement of industrialization in China, robotization hardware has been applied increasingly more in the day by day fertilizer processing plants. Individuals have slowly moved from difficult work to mechanized creation. Programmed pressing machine is generally utilized in compost creation. It can not just improve the proficiency of natural manure creation line and compound compost creation line, yet additionally guarantee the nature of creation. All the more significantly, the programmed pressing machine further improves the exactness necessities in the manure creation measure.

PLC is a gadget uniquely intended for modern creation. In the event that the creation climate of programmed pressing machine is too unforgiving, electromagnetic impedance is exceptionally solid. Prior to guaranteeing the ordinary activity of programmed pressing machine in manure creation line, we should realize how to evade inappropriate establishment or use. So in the natural compost creation line and compound manure creation line, we should focus on the accompanying issues of programmed pressing machine.

1. Manure creation climate of programmed pressing machine. Completely programmed pressing machine is legitimately utilized in the mechanical field, and the ecological necessities are not high. Notwithstanding, if the surrounding temperature dips under 0℃ or above 50℃, the establishment of the programmed pressing machine will leave a ventilated spot. In the exceptional climate, we have to utilize the hood to secure.

2. To accomplish convective cooling beyond what many would consider possible, all segments of programmed pressing machine require to be introduced vertically. To evade outer electrical impedance, PLC must be far away from high-voltage power gracefully and gadgets, and can not be introduced in a control bureau with high-voltage gadgets. Every one of the three lines needs its own wiring.

Compost Automatic Packing Machine Fertilizer Automatic Packing Machine

Since the cycle of natural compost creation line and compound manure creation line are unique, and the utilization of programmed pressing machine is extraordinary, the creation line ought to be orchestrated by its own circumstance.

Fermentation Technology in Organic Fertilizer Production

What are the phases of maturation and development in natural manure creation line?

1. In the beginning phase of stacking: when the temperature of the reactor ascends to around 50 ℃, it is called warming stage. The reactor temperature scope of 25 ~ 40 ℃ is reasonable for some moderate temperature microbial exercises.

2. High temperature stage: following 2 ~ 3 days, the reactor temperature ascends to 50 ~ 60 ℃, which is called high temperature stage. As of now, countless thermophilic microorganisms supplanted the first mesophilic microorganisms, and humification measure was done simultaneously.

How to pass judgment on the fruition of aging in natural manure creation line?

3. Cooling stage: the reactor temperature continuously dips under 50 ℃, which is called cooling stage. As of now, the species and amount of microorganisms in the reactor are more than those in the high temperature stage. In this stage, the decomposable natural material grid in the reactor diminishes pointedly, and humification is predominant.

4. The gathering of humus in the fertilizer expanded essentially. The stacking materials ought to be compacted and covered with soil, so the anaerobic cellulose disintegrating microscopic organisms can likewise overwhelmingly decay cellulose, and gradually complete the later development.

Through the over four phases, the fertilizer was totally matured and deteriorated. Go to https://compostturnermachine.com/compost-tank/ for more details.

How to make fertilizer granules by extruding method?

Flat granulator is a kind of processing machinery in fertilizer plants. It is an extrusion fertilizer granulator, which is commonly used for fertilizer granulation.

The organic fertilizer production line of flat mold granulator has the characteristics of simple process, low equipment price and low power consumption, which is easy to use and maintain. The granulator can be used for granulation of organic fertilizer, compound fertilizer, feed and other materials. It has a wide range of material adaptability and many functions.

Application method of extruding fertilizer granulator flat die granulator

1. Before use, check whether the parts of the flat die granulator are tightened, whether the rotating parts are flexible, whether there is lubricant in the bearing, and whether the fertilizer granulator should be placed on a stable and stable ground. To check the power and voltage, the switch must be in the on position.

2. Check whether the clearance between the roller and the plate of the flat die granulator is kept at about 0.50 mm to prevent direct contact and abnormal wear. Select good mold aperture: select small mold when pressing small organic fertilizer; select large mold when pressing large organic fertilizer. During the operation of the organic fertilizer production line, attention should be paid to the site cleaning, and metal mixing into the powder and machine is strictly prohibited.

3. Start the flat mold granulator, check the granulation condition, check whether the surface of fertilizer particles is smooth and whether the temperature rise of particles is normal. By adjusting the bolts at both ends of the roller, the machine discharges normally.

3% of the material contained in the mold to prevent the mold from being corroded after the next time the mold is filled with oil.

Granular VS Powder Fertilizer

Fertilizer granulation is the key technology of organic fertilizer processing, and the quality of granulation directly affects the quality of final fertilizer. Organic fertilizer is suitable for green plants and animals, which is the key to carbon containing chemicals in the soil layer.

According to the processing route of organic fertilizer production line, organic fertilizer contains not only harmful substances, but also a lot of favorable substances.

Why granulation is needed in the production of organic fertilizer? Organic fertilizer equipment manufacturers analyzed the advantages of organic fertilizer and powder fertilizer.

1. It is very important to master the particle size distribution of fertilizer for the storage and transportation of chemical fertilizer. Granular fertilizer has good performance, and powder fertilizer is not easy to store. Fertilizer granules have good transport characteristics.

2. Low water soluble fertilizers are generally made into small particles to ensure that they melt reasonably and rapidly in the soil layer and are digested and absorbed by green plants.
Organic fertilizer granule

3. Fertilizer granulation improves the production process of agriculture and animal husbandry. The fertilizer granule has the function of slow releasing fertilizer, which is convenient not to be blown away by the wind.
4. Some inorganic components can be added to the organic fertilizer production line and granulated by the fertilizer granulator according to the formula to improve the fertility of the organic fertilizer. However, powdered fertilizers and inorganic components can easily absorb water and form blocky materials. Interested in fertilizer granules machines? welcome go to https://www.fertilizermachinesale.com/fertilizer-granulation-equipment/

How to make npk fertilizer granules?

With the continuous development of science and technology, the demand for agricultural fertilizer is higher and higher. For different crops, different regions and soils, the demand for fertilizer is different. In order to meet the actual needs of crop growth, in NPK fertilizer production line, fertilizer production enterprises should try to plant soil, apply fertilizer, prepare special fertilizer, adopt professional NPK fertilizer production process to produce compound fertilizer with multiple nutrients.

Roller granulator is widely used in NPK fertilizer production line. This kind of fertilizer granulator plays an important role in the production of compound fertilizer. The roller press granulator uses physical extrusion to produce elliptical particles. The roller granulator has greatly promoted the development of extrusion granulation of compound fertilizer and the extrusion granulation process of NPK fertilizer production line.

Production of compound fertilizer granules by rolling granulator
The characteristics of raw materials have an important influence on the granulation effect of roller granulator. The roller granulator can be used for granulation production of ammonium carbide, ammonium chloride, ammonium sulfate, vegetables, ammonium nitrate, magnesium sulfate, magnesium silicate, zinc sulfate, etc., as well as the granulation of NK compound fertilizers such as organic fertilizer and biological fertilizer.

On the other hand, the temperature of raw materials has a great influence on extrusion. In the extrusion process, the friction between the particles will generate heat and increase the material temperature. Generally speaking, the increase of temperature is conducive to the smooth completion of the extrusion process and the strength of the plate. However, too high temperature will also bring adverse effects, especially in the processing of urea based fertilizer materials, too high temperature will make the material adhere to the coil.

The roller granulator designed by Zhengzhou SX fertilizer equipment manufacturer adopts normal temperature extrusion granulation process, which can better maintain the characteristics of raw materials without affecting fertilizer efficiency. In order to avoid fertilizer bonding roller, the roll body of roller granulator was refined with a kind of anti-corrosion, wear-resistant, impact resistant and durable metal. More details in npk granules producion, go to https://www.fertilizermachinesale.com/npk-compound-fertilizer-granulation-equipment/

How to make organic fertilizer from cocoa waste?

In the process of cocoa bean processing, there are a lot of wastes, such as bean shell, seed coat, seed embryo and so on. These wastes are treated and have certain use value. Cocoa waste is mainly bean shell, which contains more protein and fiber, and can be used as feed or organic fertilizer.
Bode shell is rich in nitrogen, phosphorus and potassium. Because the cocoa tree needs more potassium and the content of potassium carbonate in the bean shell is high, the bean shell is very suitable for the production of organic fertilizer raw materials.

Compost Making
Compost Making

Cocoa seed coating is also suitable for use as organic fertilizer. Fertilizer made from seed coating can reduce the viscosity of the soil and play the role of humus and humus. Seed coat is not easy to decompose. In the fermentation of organic fertilizer, seed coating needs to be pretreated, crushed into small pieces, and then composted for fermentation.
The production of organic fertilizer from cocoa waste can be divided into two stages: composting fermentation and organic fertilizer production equipment processing.

Fermentation composting of cocoa waste

The weight of bean shell accounts for a large part of the weight of cocoa fruit itself. After the cocoa beans are removed, the shells are usually discarded in situ. Pod shells are of great value. Therefore, the proximity principle should be adopted in the selection of organic fertilizer production site to facilitate the fermentation of raw materials.

Cocoa processing waste (bean shell, seed coat) is put into fermentation tank, and animal manure such as chicken manure, pig manure and cow manure are all added with regulating raw materials. After high temperature fermentation, harmful bacteria are killed.

Processing cocoa compost with organic fertilizer production equipment
Fermentation compost is produced into fertilizer products by the industrial processing of organic fertilizer production equipment. The basic fertilizer equipment for cocoa composting processing includes fertilizer crusher, mixer, organic fertilizer granulator, rotary dryer, rotary cooler and packaging machine. Different fertilizer products can be produced by different processing technologies.

BB Fertilizer Basis

Bulk mixed fertilizer, also known as BB fertilizer, is composed of two or two or two kinds of high concentration raw material fertilizers with larger particle size, which are mixed in a certain proportion according to the needs of users.

The appearance of this fertilizer seems to be uneven, but its nutrients are actually equivalent to other compound fertilizers. In the production of bulk mixed fertilizer, all raw material fertilizers must be granular, and the particle size is basically similar, so as to prevent the aggregation of the same particle in the production, storage, transportation and use of the mixed fertilizer, and produce a single fertilizer effect.

Application of bulk mixed fertilizer

The formula of bulk mixed fertilizer can be adjusted flexibly, especially suitable for areas with large land area, complex soil types and many crop types. It is widely used in developed countries in the United States, accounting for about 40% of the total consumption of chemical fertilizer.

BB Fertilizer Production Line

Raw materials of bulk mixed fertilizer

Like other compound fertilizers, bulk mixed fertilizers have three grades: high, medium and low. The raw materials used are urea, ammonium nitrate, ammonium chloride, ammonium bicarbonate, super calcium phosphate, monoammonium phosphate, diammonium phosphate, phosphate, potassium chloride and potassium sulfate.

Bulk Fertilizer Blender 

Fertilizer granulation production line processes different types of fertilizer granules. Various granular products are processed by fertilizer granulation production line and mixed into different types of special mixed fertilizers by bulk fertilizer mixer. The bulk fertilizer mixer includes multiple silo batching systems, bulk mixed fertilizer mixer and packaging machine. BB fertilizer mixer is the main equipment for producing this fertilizer. It is evenly mixed with different granular fertilizers to ensure the efficiency of fertilizer.

Defects of bulk mixed fertilizer

BB fertilizer has different varieties and different raw materials, resulting in different physical and chemical properties of BB fertilizer, such as uneven particle size and short storage time. Different chemical reactions take place between the mixed fertilizer materials, which makes some finished products easy to dissolve and even become the mud in the packaging bags, thus affecting the fertilizer efficiency. How to make quality BB fertilizer? Welcome go to https://www.fertilizermachinesale.com/bulk-blending-fertilizer-production/

How to appy bio fertilizer products?

The application of organic fertilizer can improve the soil structure, but its effective nutrient content is low and the fertilizer efficiency is slow. Biological fertilizer can enhance soil fertility, stress resistance and disease resistance, but the biological fertilizer itself does not contain nutrients.

According to the advantages and disadvantages of chemical fertilizer, traditional organic fertilizer and biological fertilizer. Zhengzhou SX chemical fertilizer plant has developed a new type of compound biological fertilizer, which has the functions of biological bacteria activating soil and transforming soil nutrients. We also designed the production method of biological fertilizer.

Benefits of applying biological fertilizer

Biological fertilizer has the characteristics of organic fertilization, soil improvement and rapid effect of inorganic nutrients, which can improve crop quality.

2. Biological fertilizer can increase the nutrient content of nitrogen, organic matter, soluble phosphorus and soluble potassium in soil, increase the number and quantity of beneficial microorganisms in soil, and enhance the function of disease resistance, drought resistance and metabolism of crops.

3. Biological fertilizer has a positive effect on increasing crop yield, improving crop quality and increasing agricultural economic income.

Production technology of pellet bio fertilizer

Due to the advantages of powder fertilizer, such as convenient agglomeration, uneven volume, unfavorable mechanized application, inconvenient transportation and storage, and serious use of biological fertilizer, granulation of biological fertilizer is an urgent need in actual production. The pan type fertilizer granulator is more suitable for the production of biological fertilizer.

Production of biological fertilizer with Pan fertilizer granulator

The effects of production formula, grinding fineness and water content of powdered fertilizer on granulation effect of compound biological fertilizer were studied. The fermented organic fertilizer was crushed and screened, and then mixed evenly with a certain proportion of inorganic fertilizer, and granulated by a pan fertilizer granulator. The pan type fertilizer granulator is equipped with spraying device, which can evenly add water to the material. In the process of biological fertilizer production, granulation is carried out according to the appropriate parameters, so as to improve the production efficiency.

Biological fertilizer granules are dried and screened to obtain the fertilizer we need.

Want to know how to make bio fertilizer products, welcome go to https://organicfertilizerplants.com/bio-organic-fertilizer-production/

Slow Release Fertilizer Production Process

Slow release controlled fertilizers release nutrients slowly in the soil to meet the nutrient requirements of the whole crop growth period. In the process of NPK fertilizer production, slow release and control of fertilizer are realized by granulation and coating.

Slow release fertilizer means that the release rate of available nutrients in plants is lower than that of fast fertilizer after fertilization in soil. Controlled release fertilizer refers to the regulation of nutrient release according to the set release mode and nutrient absorption law of crops. Release not only refers to the release period of fertilizer, but also refers to the release rate of nutrients in fertilizer, which conforms to the law of crop fertilizer demand.


Ideally, controlled release fertilizer can artificially control the supply and release rate of nutrients according to the nutrient requirements of different stages of crop growth. That is to say, nutrients can be released when crops need them and retained in the soil when they are not needed, so that a single application can meet all stages of crop growth.

NPK fertilizer production line processing slow release controlled fertilizer
NPK fertilizer production line can slow release and control fertilizer through fluidization treatment. The main production processes are: batch processing, mixing, granulation, drying, cooling, screening, coating, packaging. Fertilizer granulator is the key to slow release and control fertilizer processing. It determines the size, shape and hardness of fertilizer particles. Fertilizer granulator determines the appearance of the product, and the physical shape of the product also affects the fertilizer effect.

Rotary drum granulator is usually used for slow release and controlled fertilizer production for granulation. The roller granulator has the advantages of large production capacity, low production cost and spherical particles meet the production requirements of slow release fertilizer. The final stage of NPK fertilizer production and processing is coating. After particle coating, it becomes slow release fertilizer.

How to make granules fertilizer with pan granulation machine?

Organic-inorganic compound fertilizer is a compound fertilizer that integrates organic matter and inorganic fertilizer. Organic-inorganic compound fertilizer has various components, which can not only provide crop nutrients, but also improve soil biological activity and soil fertility, so it is widely used in cash crops.

Organic matter is an important component in organic-inorganic compound fertilizer, and its content directly determines the actual effect of bio-organic compound fertilizer. Therefore, the granulation process of organic-inorganic compound fertilizer production line is particularly important. The organic fertilizer disc granulation production line can realize the complete treatment of organic-inorganic compound fertilizer.

For the pan granulator, the addition of organic matter is also the key to granulation. Want to know how does the granulator make fertilizer granules by wet granulation method, welcome to https://www.fertilizermachinesale.com/pan-granulation-process/

Disc Pelletizer for Small Scale Cow Farm Manure Granualtion
According to the actual situation, several kinds of materials with abundant raw materials, low price and convenient processing can be selected as the raw materials of the pan granulator.

Organic fertilizer: chicken manure, pig manure, peat, plant ash, etc.
Inorganic fertilizers: urea, ammonium sulfate, superphosphate, calcium magnesium phosphate, potassium sulfate, potassium chloride, etc.

Organic compound fertilizer disc granulator

Organic fertilizer has strong water absorption and looseness, and its water content, fineness and other factors have a greater impact on granulation. Therefore, organic matter plays an important role in the production of disc granulators. On the premise of keeping the compound fertilizer and other inorganic nutrients unchanged, increasing the input of organic matter is an important way to improve the quality of biological compound fertilizer.

However, organic matter has strong dispersibility and has a greater impact on granulation. The organic content is too high, which is not conducive to the production of the pan granulator.

Experiments show that in the production line of organic fertilizer disc granulation, the amount of organic matter is about 25%-35%, and a better granulation effect can be obtained. The process of organic fertilizer disc granulation production line is suitable for the production of granular organic-inorganic compound fertilizer.

How to make npk fertilizer graules?

The physical and chemical properties, apparent structure and internal structure of products produced by different NPK compound fertilizer production processes are different. It leads to the difference of nutrient release, soil acidity and root zone nutrient change, which affects the relationship between nutrient release rate and soil nutrient supply and demand, and finally leads to crop growth. Differences in yield and fertilizer efficiency.

NPK Fertilizer Production Line Design Layout

Therefore, the difference of fertilizer efficiency between different processes of compound fertilizer is due to the differences of physical and chemical properties and structural characteristics of compound fertilizer itself, as well as the difference of manufacturing technology. In order to improve crop yield and fertilizer efficiency, NPK fertilizer production process must be improved.

NPK fertilizer production process solid aggregate method

In this method, single alkali fertilizers (such as urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate, potassium chloride and sulfuric acid) are used as raw materials. After grinding to a certain fineness, the raw materials are gathered and granulated in the drum of the rotary granulator by adding water and heating.

In the process of granulation, a small amount of phosphoric acid and ammonia can be added into the rotary drum granulator to improve the granulation conditions of NPK fertilizer production. It is one of the methods widely used in the world to obtain compound fertilizer products by drying, sieving and cooling granular materials. This method was used by the early United States, India, Japan, Thailand and other Southeast Asian countries.

Production of NPK compound fertilizer by solid polymerization

Zhengzhou SX fertilizer machine manufacturer, with strong technical strength, advanced fertilizer granulation technology, excellent product quality and perfect service system, has become a fertilizer production equipment industry by customers praise and trust manufacturers. We provide NPK fertilizer production machinery, and can design professional compound fertilizer production process for you. Our NPK compound fertilizer production equipment sells well in China, as well as the United States, South Korea, Malaysia, Australia, Thailand, Vietnam, Indonesia, Philippines, Pakistan and other countries.

Organic fertilizer fermentation

In the process of organic fertilizer manufacturing, fermentation products are often not handed in, which is usually caused by the viscosity of the object in the fermentation reactor. The trough turning machine used in organic fertilizer fermentation usually processes organic wastes such as sludge waste, slag cake, straw sawdust, livestock manure and sugar mill sludge.

Due to the different consistency of materials and different moisture content of materials, it is easy to see the difficulty of turntable treatment.

How to solve the problem of turning over materials of composting truck

The start-up temperature of the stacker should be better than 15 ° C (it can be operated all year round, not affected by seasons, ferment indoors or in Greenhouse in winter), and the fermentation temperature should be controlled below 70-75 ° C.

Turning machine for tank composting

1 kg starter can ferment about 10 tons of sludge and cow dung. According to the weight ratio, add about 30-50% cow dung, or straw powder, mushroom residue, peanut shell powder, or rice husk, sawdust and other organic materials to regulate ventilation.

If rice husk and sawdust were added, the fermentation time should be prolonged due to the high content of cellulose lignin.

Strain dilution: mixing and diluting 5-10 kg rice bran (or wheat bran, corn flour and other substitutes) per kilogram of appetizer, and then evenly sprinkle them into the material pile, the use effect will be better.

The moisture content of fermentation materials should be controlled between 60-65%. Moisture judgment: hold a piece of material tightly, the watermark of finger joint does not drop, and the ground is scattered properly. Fermentation with less water is slow, but fermentation with more

Construct fermentation reactor while spraying bacteria. The height and volume of the reactor should not be too short or too small. The fermentation reactor should be 1-1.3 meters high and 2-3 meters wide, with unlimited length.

The above is a brief description of the use of compost transfer machine in the fermentation process of organic fertilizer manufacturing process. We are a chemical fertilizer manufacturer, providing all kinds of composting turntable equipment.

Welcome to learn more about organic fertilizer equipment.

How to make bio fertilizer more efficient?

Biological fertilizer production equipment is mainly used for granulation processing of compound fertilizer, biological bacterial fertilizer, clay, crop straw, biogas residue, organic fertilizer of body acid, animal manure, rice husk, household garbage and various crude fibers.

Bio organic fertilizer can improve soil ecological environment and soil microbial community, and play a greater role in reducing crop diseases and insect pests. Biological fertilizer production equipment is widely used in agriculture.

In the production of biological fertilizer applicator, the flat mold granulator is commonly used as granulation equipment. The granulator has low material requirement and high granulation rate. Maintenance is an important method to avoid abnormality in the production of biological fertilizer device.

1. When storing the granulator, the dust should be removed and the chassis plane of the mobile device should be kept clean in time. In order to avoid the product can not be damaged by material, the movable bearing can not move smoothly on the chassis, which will lead to serious accidents.

2. Good lubricating oil is of great help to bearing life, so operators should ensure that the lubricating oil injected is as clean and well sealed as possible.
In the process of fertilizer granulator, if the load current of main motor is too small, the possible reasons for operating current less than 60% are as follows:

1. The feed rate is too low, and the granulator does not meet the pressure range required for granulation.
2. The content of urea nitrogen in raw materials is too high. The flat die extruder extrudes the material into a strip and cannot round the particles.
3. Due to the high moisture content of raw materials, the fertilizer granulator can not extrude the granules out of long strips and throw them into the round granules.

Solution: adjust raw material moisture or formula, adjust feed rate.
Flat die extruder granulator
If the current fluctuation of the pelletizing load is too large to exceed the rated current value during the operation of the flat die extruder, the possible reasons are as follows:

1. The impurity of material is too thick and the mould hole is blocked too much, which leads to the high pressure in the granulation area.
2. The content of crude fiber is too high. Water content is too low or uneven, extrusion pressure is too high, temperature is too high.
Solution: adjust the moisture or formula of raw materials, select raw materials, remove impurities, and then granulation, remove abrasive tools of the granulator, and clean the impurities inside.

NPK fertilizer production caking problems

In NPK fertilizer production, sometimes the fertilizer coking occurs. Coking of chemical fertilizer usually occurs in the process of chemical fertilizer processing, storage, transportation and transportation. The main reasons are moisture absorption, surface dissolution, evaporation and recrystallization of fertilizer particles.

In this process, a crystal bridge is formed, and small particles become large particles and aggregates. The coking problem of NPK compound fertilizer is mainly related to material (raw material of NPK fertilizer production line), humidity, temperature, external pressure and storage time. So how to solve the problem of chemical fertilizer coking?

If you want to avoid scorching, you need to know the reasons for cutting gold to avoid loss. The following chemical fertilizer manufacturers specifically analyzed the causes of chemical fertilizer coking.

1. NPK compound fertilizer usually uses raw materials, such as ammonium salt, phosphate, trace element salt, potassium salt, etc. Most of these materials contain crystal water, which is easy to absorb water. For example, ammonium sulfate, phosphate and trace elements are easy to gather, but insoluble in water. Urea is easy to precipitate and aggregate when it encounters trace element salts.
2. NPK fertilizer production equipment processing is generally non closed production, in the production process, the higher the air humidity, the easier the fertilizer moisture absorption and addition. When the weather is dry or raw materials are dry, fertilizer is not easy to eat cake.
Double roller grain
3. The higher the working temperature of double roller pelletizer, the material is easy to dissolve. In general, the material dissolves in its own crystalline water and results in a complex. When the temperature of nitrogen rises, water evaporates and it is not easy to gather. The temperature is generally above 50 ℃. We usually need to heat to reach this temperature.
4. The greater the pressure of fertilization, the easier the crystal contact with the crystal, and the easier the firing group; the lower the applied pressure, the more difficult it is to get stuck.
5. After the double roller granulator is manufactured, the longer the fertilizer is placed, the easier the accumulation is, and the shorter the placing time is, the less difficult the cake is.

Read more for npk fertilizer production.

How to produce the best fertilizer with pan granulation

In the process of using organic fertilizer production equipment, if the safety in the operation process is strictly observed, the granulation rate will be effectively increased, the energy consumption will be reduced, and the service life of the equipment will be extended. Therefore, from the following aspects, we can adjust the pan granulator to make the fertilizer production reach the optimal state.

1. Strictly control the powder quality

(1) It is strictly forbidden to have iron block, stone larger than 10 mm and wood block larger than 10 mm in raw material discharge and supply of fertilizer production line. Rice bran and sand can not exceed the quality index, too much will cause the low output of the pan granulator.
(2) According to the formula of NK compound fertilizer, the quality of chemical fertilizer and other raw materials should be strictly controlled.

2. Transform the new blade in the CD

The blade of disc granulator is good, and the particle size is uniform and beautiful. The blade is divided into front blade and rear blade, and there is no gap between the two blades.

3. The main technical key of operating the disc granulator

(1) Do a good job in the technical training of personnel before operation, improve the technical quality and operation skills of the staff.
(2) The particle size of compound fertilizer is 70-90 mesh.

4. Select and adjust the nozzle of disc granulator

(1) The working mechanism of nozzle must be mastered when selecting nozzle

According to the hydrodynamics, it is proved that the bigger the pressure is, the smaller the through hole is and the larger the droplet diffusion surface is. At the same pressure, the spray hole is small, the droplet density is small, the spray hole is large, and the droplet density is high.

(2) How to choose the model and specification of nozzle

The smaller (or larger) the feed droplet and the smaller (or larger) the particle size, the lower (or higher) the yield of the fertilizer production line.
The denser (or thinner) the droplets, the higher (or lower) the output of the droplets they make (or smaller).

How to make organic fertilizer at large scale?

Bio organic fertilizer production line is the need of developing circular economy, building resource-saving and environment-friendly society, which conforms to the trend of agricultural development. If we want to build a high-yield biological fertilizer production line, what basic equipment do we need?

1. Tank fermentation equipment. Collect cow manure, chicken manure, sheep manure, mix dung and hay and make compost. In the fermentation process, the composting turning machine is used to ferment the cow dung, which ensures that the turning is carried out evenly. But the climate varies from place to place, some areas are very dry, some are very humid, which will affect the quality of fermentation.

2. Material crushing equipment. Semi wet material crusher is a professional crushing equipment for crushing high moisture multi fiber materials. The crusher adopts high-speed rotating blades, fiber has good particle size and high energy, semi wet material crusher is mainly used for biological fertilizer production process and organic fertilizer manufacturing process. It is suitable for the production and processing of mature organic materials, and has good crushing effect on chicken manure, lactic acid and other raw materials.
Biological fertilizer production line

3: Mixing equipment.

4. Bio organic fertilizer granulator. These materials are granulated by a pan granulator, an organic fertilizer granulator or a flat granulator. We suggest the use of a new type of organic fertilizer granulator.

5. Drum drying equipment. The organic fertilizer dryer is used to further remove the moisture content of particles, which meets the standard requirements of biological fertilizer moisture content.

6. Drum cooling device. A rotary cooler is used to cool the dry granular material, which helps to store and preserve the particles.

7. Drum projector

8. Granular fertilizer coating machine. The coating machine is composed of screw conveyor, mixing tank, oil pump and main engine, which can effectively prevent the coking of compound fertilizer. The main engine is made of polypropylene lining or acid resistant stainless steel.

How to make different sizes of fertilizer granuels?

Disc granulator is one of the compound fertilizer production equipment. Its shape is mainly composed of disc, simple structure and intuitive granulation. In the production, by changing the parameters of the pelletizing plate, the production capacity of the equipment is improved, and the efficiency of the NPK fertilizer production line is improved.

Generally speaking, the diameter of Pan fertilizer granulator mainly depends on the output. Different fertilizer machine manufacturers will combine other equipment of NPK fertilizer production line according to their own conditions, such as annual production capacity. The annual production capacity of a 2-meter diameter disc granulator can reach more than 10000 tons, and the annual production capacity of a 2.2-meter diameter granulator can reach more than 15000 tons.

Therefore, the annual production capacity should be considered from the design point of view when selecting the disc diameter.

Pan fertilizer granulator

Once the diameter of the pan fertilizer granulator is determined, the plate height can also be basically determined. Generally speaking, the larger the diameter, the higher the disc height. However, the height of the disc also affects the granulation time. Due to the difference in friction coefficient between the raw material and the disc surface, the particles generated on the disc will have a grading effect.

Small particles will stop near the bottom of the disc, and large particles will be discharged from the edge. Therefore, the higher the edge of the disc, the longer the granulation time. If the disk is too high or too low, the ball forming time is short and the particle size is relatively small. Therefore, on the one hand, the plate height will affect the size of product particles discharged from the granulation plate, on the other hand, it will also affect the output.

Because if the material in the tray stagnation time is too long, the slower the product discharge speed, the larger the product particles, the larger the particles that do not meet the standard, and the lower the proportion of ball formation rate, it is very important to select the tray height reasonably.

Waste liquid of sodium glutamate organic-inorganic compound fertilizerproduction process?

The advantages of organic and inorganic fertilizer process for sodium glutamate wastewater are as follows

The role of organic fertilizer in improving soil structure, soil fertility, improving soil biological activity, promoting crop growth and improving crop quality has been gradually recognized. Making full use of the waste liquid of glutamic acid to produce organic and inorganic fertilizers can not only be converted into waste, but also help to prevent pollution and protect the ecological environment. The transformation of various wastes into treasures and comprehensive utilization of resources are the concrete embodiment of implementing the scientific outlook on development and realizing circular economy. The waste liquid from glutamic acid production is a high quality raw material for organic fertilizer processing.

Main components of glutamic acid wastewater

In the production of 1 ton sodium glutamate, about 20 tons of high concentration organic waste liquid should be discharged, including N13% ~ 16%, K2O2% ~ 5%, and most of the rest are organic substances, which contain 4.5% ~ 5.0% of various amino acids.

Processing technology of sodium glutamate wastewater from organic fertilizer production equipment

1. After precipitation and concentration, the waste liquid of sodium glutamate is put into the waste liquid storage tank, and the organic waste liquid is heated to the evaporation temperature by the heat provided by the steam boiler.
2. It is pressurized by the mud pump and sprayed on the material curtain of the granulator through the atomizing spray gun. At the same time, some qualified raw materials such as urea, monoamine phosphate, potassium chloride and fillers are transported to the relevant weighing equipment.
3. The material is delivered to the organic fertilizer granulator, in full contact with the organic droplets in the waste liquid storage tank, and saturated steam is introduced at the same time. Due to the friction caused by the rotation of the granulator, organic droplets form a rolling material bed. The extrusion pressure produced by rolling and the cohesive force provided by the drop of organic matter make the material aggregate into balls.
4. Transfer to the rotary drum dryer, heat exchange with the heat of the hot gas furnace; in order to prevent the organic matter content from decreasing due to high temperature carbonization, the temperature during drying must be controlled at 200 ~ 230 ° C.
5. Transfer to the thermal screening to sort the particles, and the small particles directly return to the organic fertilizer granulator, as the core, continue to participate in the agglomeration of particles into balls.
6. The screened semi-finished products are transported to the rotary chiller to cool the fertilizer through natural cold air or forced cold air. Large particles are crushed by a pulverizer and returned to the granulator to continue to participate in the formation of the ball.
7. Select qualified products and send them to chemical fertilizer coating machine for coating treatment.
Fertilizer coating machine fattening device particles
8. Transfer to automatic packing scale for weighing, packaging and storage.
9. Drying, cooling and workshop dust are discharged after cyclone, labyrinth dust chamber and wet washing.

Oil palm kernel organic fertilizer production tips

SX equipment factory designed and manufactured a new type of organic fertilizer granulator, which is used to granulate various organic matters after fermentation. Before granulation, raw materials are not dried and crushed, and spherical particles can be directly batch processed to save a lot of energy.

Organic fertilizer granulator is an important equipment for organic fertilizer production. According to the added raw materials, special organic fertilizer granules suitable for oil palm, wheat, banana and other crops can be produced. If the granular organic fertilizer produced is not good, it will directly affect the texture and effect of organic fertilizer.

What details should be paid attention to when the organic fertilizer is produced by the organic fertilizer granulator?

1. The organic fertilizer granulator should be equipped with two powder bins for granulation, so that the granulator does not need to stop when changing the formula.

2. Before the organic fertilizer raw material enters the organic fertilizer granulator, an efficient iron removal device must be placed to protect the granulator from other impurities in the raw material.

3. The granulator of organic fertilizer should be placed on the cooler, and the crusher should be placed under the cooler

Organic fertilizer granulator

4. In order to make the organic fertilizer particles fall to the bottom of the box from a high place without damaging the bottom of the box, a vertical spiral slide should be installed in the box to slow down the impact.

5. The finished granular organic fertilizer should be packed and put into the finished product warehouse. Pay attention to the preservation of the environment to avoid the influence of organic fertilizer.
The above are some details that should be paid attention to during the operation of fertilizer granulator. These technologies not only save a small amount of power input, effectively reduce the cost, but also improve the efficiency of the task, improve the speed, and achieve satisfactory results.

How to make fertilizers good for plant grwoth?

Chemical fertilizer is one of the material bases of agricultural production. There are many kinds of fertilizers. Various fertilizers play different roles in the growth and development of crops.

Compound fertilizer

The chemical fertilizer containing two or more nutrients has the advantages of high nutrient content, small amount and good physical properties. It plays an important role in balancing fertilization, improving fertilizer utilization rate and promoting high and stable yield of crops. NPK fertilizer production line is industrialized to produce compound fertilizer granules suitable for different crops.

Humic acid fertilizer

The main raw materials of fertilizer are peat, lignite and weathered coal, which are treated by acid and alkali, and a small amount of inorganic fertilizer. It is rich in lactic acid and a certain amount of nutrients.

Effect: soil loosening, increasing soil temperature, improving soil onion exchange capacity and buffer capacity.

Compound microbial fertilizer

It refers to the combination of specific microorganisms and nutrients, which can provide, maintain or improve plant nutrition. SX organic fertilizer production machine can produce special commodity organic-inorganic compound fertilizer, improve the yield and quality of agricultural products.

Bio organic fertilizer

It refers to a kind of fertilizer which has the function of microbial fertilizer and organic fertilizer. It is mainly composed of specific functional microorganisms and organic materials mainly for automatic plant residue, harmless and decomposition treatment. Organic fertilizer granulator processes rotten compost into organic fertilizer granules.
influence:

  • Bio organic fertilizer 1. Improve the soil organic fertilizer;
  •  Provide all kinds of nutrients and stimulants for crops to promote and control the growth of crops;
  • Improving the ability of resistance to stress and disease resistance and reducing the disease index of continuous cropping crops can greatly alleviate the obstacles of continuous planting.

Bulk mixed fertilizer

A compound fertilizer by mixing several granular single fertilizer or compound fertilizer proportions. Comprehensive nutrition, high concentration, strong pertinence, BB fertilizer machine is simple. The formula of mixed fertilizer is flexible and can be changed according to different conditions of crop nutrition, soil fertility and yield level.

How to buy quality produced compound fertilizer products?

High quality compound fertilizer is produced by fertilizer granulator and other equipment. However, with the rise of social price, some bad businessmen use some inferior fertilizer as compound fertilizer to reduce the cost.

So in order to better let farmers choose high-quality fertilizer, let machine manufacturers introduce how to buy compound fertilizer.

1. Choose products produced by regular manufacturers
Due to the regular factory has a complete NPK fertilizer production line, fertilizer production technology is very advanced, the production of products and even granules, nutrition balance, stable quality. In addition, according to the soil nutrient status and crop characteristics, experts have developed the product formula through long-term experiments. The formula is reasonable, targeted, rich in nutrition, sufficient in content and safe to use.
2. Reasonable selection of compound fertilizer according to local soil conditions
Fertilizer is divided into acid and alkali, soil is also divided into alkaline. For example, in saline alkali soil, we should choose nitrogen acid compound fertilizer (ammonium nitrate), which can not only supply the nutrients needed by crops, but also reduce the alkalinity of soil. At the same time, the adverse effects on crops are avoided.
3. The ratio of input and output must be calculated when selecting compound fertilizer
In order to select compound fertilizer, the ratio of input and output must be calculated and the compound fertilizer should be selected at a reasonable price. As the key problem of increasing agricultural production and income is to reduce agricultural costs, it is very important to choose fertilizers with good quality and reasonable price, otherwise there will be no return.

Fertilizer equipment project

At present, rotary drum granulator and disc fertilizer granulator are mostly used in compound fertilizer production line, which has large investment and high cost. Under the cooperation of Agricultural Research Institute, our factory has developed a new generation of organic fertilizer granulator, compound fertilizer granulator, flat mold granulator and double roller granulator. The equipment has the characteristics of low investment, high efficiency, superior performance and easy to use.

Why people prefer to make organic fertilizer rather than chemical ones?

Chemical fertilizer has a rapid action and exists in various forms such as liquid and particle. Fertilizer is water-soluble, and plants can absorb nutrients immediately. Although this provides a quick nutrition and fast greening, it will never last. Only organic fertilizer can keep plants growing.
Chemical fertilizer can promote plant growth, but it has little effect on stimulating soil life, improving soil texture and improving long-term soil fertility. They can go into the water, but quick results come at a cost, too much use can burn your lawn and crops.

Organic Fertilizer Production Line

Because the nutrient of single chemical fertilizer is too simple to be suitable for crop growth, compound fertilizer is diversified at present. Most fertilizer plants use a pan type fertilizer granulator to process all the powder into granules.

Agricultural fertilizer

What is organic fertilizer

Organic fertilizer is great for plants and soil. If used properly, it will not burn or damage plants. Organic fertilizer stimulates soil microorganism and improves soil structure. Soil microorganisms play an important role in transforming organic fertilizers into soluble nutrients that can be absorbed by plants. Organic fertilizers usually provide secondary and micronutrient requirements, but not in synthetic fertilizers.

Whant to know how is npk fertilizer produced? Go here for more.

NPK Fertilizer Production Plant

The content of N, P and K in organic fertilizer is lower than that in chemical fertilizer, but it can prolong soil fertility. Therefore, the effect of organic fertilizer on plants is usually more subtle. It may take a while to see the results, but the payoff is that plants take a long time to get nutrients and the soil maintains its fertility.

After fermentation treatment, the organic waste is treated by crusher, organic fertilizer granulator and drum dryer to become organic fertilizer.
With the continuous development of science and technology, pure chemical fertilizer and organic fertilizer are difficult to fully meet the actual growth requirements of different soil crops. Therefore, it is necessary for chemical fertilizer plants to use fertilizer granulator to produce various types of organic fertilizer compound fertilizer to improve soil quality, reduce environmental pollution and improve fertilizer efficiency. Detailed info on organic fertilizer production process, welcome go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Why is organic fertilizer production so popular?

The content of soil organic matter is closely related to soil fertility. Although organic matter only accounts for a small part of the total soil, it plays an important role in maintaining soil fertility. The manufacturer of organic fertilizer production equipment introduced six functions of organic matter to maintain soil fertility.

Compost Made from Organic Waste
Compost Made from Organic Waste

1. Provide nutrition for plants

Soil organic matter contains a large number of plant nutrient elements, such as N, P, K, CA, Mg, Sn, Fe and other important elements, as well as some trace elements. Soil organic matter releases a large amount of nutrients through the mineralization process to provide nutrients for plant growth; humus synthesizes humus and preserves nutrients; humus releases nutrients again through mineralization process, so as to ensure the nutritional requirements of the whole plant growth process.

2. Promote plants to absorb other nutrients

In the process of decomposition and transformation of soil organic matter, the organic acid and thermal acid produced by the decomposition and transformation of soil organic matter have a certain solubility to the mineral part of the soil, which can promote the mineral differentiation and is conducive to the availability of some nutrients. Some metal ions combined with organic acids can be retained in soil solution without causing precipitation and affecting its availability.

3. Promote plant growth and development

Soil organic matter, especially polyphenol functional group, can enhance the plant respiration process, improve the permeability of cell membrane, promote the rapid introduction of nutrients into plants, and promote the growth of plant roots. Soil organic matter also contains vitamin B1, B2, propionic acid, nicotinic acid, hormones, IAA (+) – Non-Ethylene diacetate), antibiotics (streptomycin, penicillin), etc., which can promote plant growth and enhance disease resistance.

4. Improve soil physical properties

Organic matter has many functions in improving soil physical properties. The most important and direct function of improving soil structure is to improve soil structure, promote the formation of aggregate structure, increase soil looseness, and improve soil air and water permeability. Humus is the main cement of soil aggregate. Hu mu in the soil rarely exists in free state. Most humus and mineral soil particles combine with each other. Through the mechanism of functional group and hydrogen bond, the organic-inorganic complex is formed by wrapping the surface of mineral soil particles in the form of adhesive film. The distribution of agglomerates is reasonable, the stability of large, small holes and water is strong, and the structure is good. In arid areas, organic matter can reduce the expansion and contraction of soil by increasing soil viscosity, and prevent the emergence of large cracks when the soil is dry.

5. Provide energy for soil organisms

Without soil microbes, there would be no biochemical processes in the soil. The number, quantity and activity of soil microorganisms increased with the increase of organic matter content, and had a significant positive correlation. The mineralization rate of soil organic matter is low, and it will not stimulate microorganisms such as fresh plant residues rapidly, but provide energy for microorganisms continuously and stably. Therefore, the soil rich in organic matter has stable and long-term fertility, which is not easy to cause excessive plant growth and fertilization.

6. Activate phosphorus, potassium and other nutrients

Generally speaking, phosphorus in soil pool does not exist in the state of rapid action, but in the state of slow action and slow action, so the availability of phosphorus in soil is low; soil organic matter has the characteristics of reaction with insoluble phosphorus, which can improve the solubility of phosphorus, improve the availability of phosphorus in soil and the utilization rate of phosphorus fertilizer.

Organic matter plays an important role in soil. Organic matter is processed into balls by organic fertilizer granulator, which is widely used in farmland to maintain soil fertility. There has been a great increase in crop yield.

Why so many people prefer to make granular fertilizer

Benefits of organic fertilizer equipment processing granular fertilizer
Organic fertilizer has the functions of water storage, water saving, water reducing, evaporation reducing and drought reducing. It can reduce the application of chemical fertilizer, reduce the damage of saline alkali, regulate the soil, activate the activity of soil microorganisms, overcome soil hardening, and improve soil permeability.

Organic fertilizer mainly comes from crop straw, chicken manure, cow manure, pig manure and garden pruning waste. These raw materials are rich in a large number of beneficial substances, processed by organic fertilizer production equipment, and converted into treasures. On the market, organic fertilizers are usually made into solid particles and then sold.

What are the advantages of using organic fertilizer equipment to process granular fertilizer?

Advantages of organic fertilizer equipment in processing granular fertilizer

1. It is more convenient to apply granular fertilizer. Some organic fertilizers are light in proportion and easy to be dispersed by the wind when applied in the field, and become particles for easy application.

2. In the process of organic fertilizer granulating, some inorganic components can be added into the fertilizer to improve the fertilizer efficiency. If inorganic components are added to powdered organic fertilizer, it is easy to absorb water and aggregate. Granular fertilizer avoids this trouble.

3. Raw materials must be low in water to get powdery fertilizer, and compost must be crushed. The main limiting factor in the production of organic fertilizer is that the water can not be removed and needs to be dried. The granulation process of fertilizer can produce high temperature without drying. It just needs cooling, which is very convenient.

Organic fertilizer granule

For a long time, the unreasonable soil structure has been caused by the unreasonable agricultural production. Organic fertilizer equipment alleviates various problems in soil. Organic fertilizer is rich in organic matter and various nutrient elements, with stable fertilization effect and long time.

However, if we do not carry out scientific treatment, there are still some disadvantages, such as inconvenient transportation, unsanitary, low utilization rate of chemical fertilizer. The granulator of organic fertilizer solves the problem of using agricultural waste and improves the efficiency of agricultural production.

With the development of economy, the suitable raw materials of organic fertilizer are gradually expanded, and the demand for granular organic fertilizer equipment is increasing. We provide organic fertilizer granulator, pan fertilizer granulator and flat model granulator to solve different fertilizer granulation problems.

Powdery Fertilizer Production Technology

Powdery organic fertilizer VS granular fertilizer

Powdery organic fertilizer is a kind of organic fertilizer without granulation and drying, which occupies the absolute main market share. Compared with granular bio organic fertilizer, powdery organic fertilizer has the advantages of less investment, lower production cost, less nutrient loss in the process of processing, lower price and less ecological pollution, which is generally accepted by the plantations and fruit and vegetable bases.

However, the powdered organic fertilizer has not been treated by disc granulator equipment, and its shape is not beautiful enough, so it is not suitable for machine seeding and application.

 Equipment for powder organic fertilizer production

The production of powdery organic fertilizer is relatively simple. The main production machine has the following five parts: organic fertilizer steering machine, forklift, distributor, pulverizer and screening machine (drum cutter or vibrating screen machine).

How to configure a powder fertilizer production line?

It is necessary to connect equipment and equipment with belt conveyor to form a complete organic fertilizer production line
1. The belt conveyor above the crusher is connected with the screened raw materials.
2. The belt conveyor above the screening machine is connected with fermentation raw materials.
3. The belt conveyor under the sieve machine connects and screens the finished products, and sends the finished products to the processing site for weighing and packaging.
4. The warehouse needs a conveyor for loading.

Fertilizer Application Basis

Organic fertilizer is rich in resources, including not only manure, straw, green manure, soil fertilizer, fertilizer, but also cake fertilizer, sea fertilizer and biogas. The results showed that the combined application of organic and inorganic fertilizers could promote the recycling of soil nutrients, increase crop yield, improve the quality of agricultural products, accelerate the harmless utilization of organic wastes and resource utilization, which is the fundamental guarantee of sustainable agricultural development. The industrial fertilizer production line also processes organic fertilizer and NPK fertilizer in proportion. So, how should organic fertilizer and inorganic fertilizer be used together?

Organic fertilizer / inorganic fertilizer

1. Fertilize less frequently. Nitrate nitrogen and ammonium nitrogen in the compound fertilizer will absorb part of the heat in the process of dissolving, which will affect the ground temperature and adversely affect the growth of crop roots. However, the normal growth of crops still needs adequate nutrient supply. Therefore, the compound fertilizer should be applied less in winter, and should be applied in the morning when the weather is good.

2. Inorganic fertilizer should be combined with pure biological fertilizer (no nitrogen, no phosphorus, no potassium). Long term use of chemical fertilizer will gradually consume the organic matter in the soil, resulting in the reduction of the number of beneficial microorganisms in the soil, the decrease of enzyme content, and the destruction of colloid, resulting in soil compaction, acidification and salinization. NPK fertilizer and organic biological fertilizer can improve soil, make sand reunite, loosen clay, inhibit pathogenic bacteria, restore soil micro ecological environment, improve soil permeability, improve water retention and fertilizer capacity. The pan granulator is used in chemical fertilizer plants to process organic and inorganic fertilizers to improve fertilizer efficiency.

3. Fertilizer should be suitable. For leafy vegetables and other vegetables, due to the fast growth, high nitrogen demand and low phosphorus demand, the compound fertilizer with high nitrogen content and low phosphorus content should be selected; for fruit melon, the potassium demand is more, the phosphorus demand is less, the compound fertilizer with high potassium and low phosphorus can be selected; For the next vegetable seedling, due to the large demand of phosphorus at seedling stage, the compound fertilizer with higher phosphorus content can be used as basic fertilizer, and the compound fertilizer with higher phosphorus content can be applied after planting slow seedlings.

The manufacturer of fertilizer granulation machine suggested that the fertilizer should be applied scientifically. According to the above principles, organic fertilizer and inorganic fertilizer should be used together to increase agricultural income.

How is fertilizer products produced?

Fertilizer machine knowledge, you should know how to produce fertilizer
Organic fertilizer and compound fertilizer are two common fertilizers in the market. Their processing technology is different, the fertilizer effect is also different. Organic fertilizer mainly uses artificial fermentation fertilizer as raw material, compound fertilizer is the granular fertilizer of NPK fertilizer. To produce fertilizer, you should know the following common sense.

Cattle and Cattle Waste
Cattle and Cattle Waste

Application and characteristics of organic fertilizer production equipment

Organic fertilizer consists of fresh chicken and pig manure, without any chemical components. However, the digestibility of chickens and pigs is poor and only 25% of nutrients are consumed. The other 75% nutrients in the feed are discharged together with feces, making the finished product contain nitrogen, phosphorus, potassium, organic matter, amino acid, egg white material and other components. The production equipment of chicken manure organic fertilizer not only creates economic benefits for enterprises, but also contributes to the environmental protection project of human beings.

Composition of compound fertilizer production line

Drum screen machine, batching system, LP series chain crusher, mixer, drum screen machine, cage crusher, NPK fertilizer granulator, double roll granulator, drum sand machine, high humidity material dryer, cooler, packaging machine.
Compared with the compound fertilizer machine, the organic fertilizer production equipment has fermentation composting transfer machine and semi wet material grinding machine.

Composition of organic fertilizer production equipment

Fermentation composting steering machine

The trough turntable is a kind of fermentation and composting equipment which is widely used at present. It includes walking fermentation tank body, walking track, electric take-off device, turning and dumping part and turning tank device (also known as transfer vehicle, mainly used for multi tank use). The turning parts are driven by advanced rollers, which can be lifted or not lifted. Lifting type, turning depth should not exceed 1.3m. The bearing seat of the turning device is fixed on the turning frame, and the two main shafts are fixed on the bearing pedestal. Each spindle is welded. A plurality of turning shafts are arranged at a certain distance and staggered at a certain angle. Each turning pile stack plate is welded on the shaft. The stacking device is connected to the walking device by pins.

Quality Organic Fertilizer Selection Tips

There are many kinds of organic fertilizers on the market now. How to choose organic fertilizer scientifically and reasonably? If you want to buy high quality organic fertilizer, you should combine the following principles.

Top Three  Ways to Choose Quality Processed Organic Fertilizer Products

First:  What’s the organic fertilizer composed of?

1. Organic fertilizer must be decomposed completely before application. Like regular and qualified company products, all products adopt the most advanced organic fertilizer decomposition technology. Through the long-term fermentation of fermentation bacteria, bacteria can be completely killed and completely decomposed.

Second: How about the production standard?

2. Comply with organic fertilizer production standards. When purchasing organic fertilizer, you should clearly see the national standards. The organic content was + 45%, the total content of nitrogen, phosphorus and potassium was + 5%, the beneficial bacteria was ± 20 million / g, and the lactic acid was + 8%. SX organic fertilizer granulation mechanism makes granular fertilizer products have more comprehensive nutrients.

Third: What’s the smell of the organic fertilizer?

3. Smell the odor, the organic fertilizer has been deodorized in the production process, there should be no odor.

High quality organic fertilizer should contain a variety of beneficial microorganisms, which can continuously release nutrient elements and plant growth hormone needed by plant growth. High organic matter content can increase soil unity and particle structure, and improve soil fertility, moisture and heat preservation ability. The results show that the effect of fertilizer is long, the nutrition is released evenly and the effective period is long. Improve the micro ecological environment of crop roots and promote root growth.

How to use organic fertilizer effectively

Organic fertilizer can regulate the soil, fertilize the soil and improve the quality of crops. Fertilizers are targeted, and if the soil lacks any elements, special fertilizers will be applied and the results will be quick.

However, long-term use of chemical fertilizer will cause environmental pollution. The nitrate content in groundwater increased rapidly and the water body was eutrophicated. In addition, the excessive use of chemical fertilizer in farmland not only increases the input cost, but also leads to the crazy growth of crops. The nutrient supply of fertilizer to crop straw is not conducive to crop growth.

Compost Made from Organic Waste
Compost Made from Organic Waste

A large amount of chemical fertilizer will lead to soil compaction and the death of a large number of soil microorganisms.

Want to make fertilizer by your own? Here is the detailed process for your reference:https://organicfertilizerplants.com/organic-fertilizer-production-process/

Organic fertilizer

The mixed application of organic fertilizer and chemical fertilizer is conducive to give full play to the role of organic fertilizer, maximize crop yield and quality, and improve economic benefits. The mixed application of organic fertilizer and chemical fertilizer has the following advantages.

1. Improve the efficiency of soil and fertilizer. When organic fertilizer is mixed with chemical fertilizer, it can absorb organic fertilizer, reduce loss and improve overall fertilizer efficiency.

Choose your best avaiable machines for your organic fertilizer production, welcome to https://organicfertilizermachines.com/

2. The mixed application of organic fertilizer and chemical fertilizer can reduce the side effects of chemical fertilizer, increase the buffer capacity of soil and prevent acidification. Calcium superphosphate in chemical fertilizer contains too much free acid, which will affect seed germination and seedling production. After adding organic fertilizer, the free acid can be neutralized and the harm to seeds can be reduced.

3. Mixed organic fertilizer can increase crop nutrition. Organic fertilizer has comprehensive nutrients, long-term fertilizer efficiency and multiple organic matter, which can improve soil organic matter content and physical and chemical properties.

4. Adding chemical nitrogen fertilizer to organic fertilizer can avoid the effect of early nitrogen deficiency on crop growth.

How to make compound fertilizer

Compound biological fertilizer can be used in many fields, such as food, economy, fruits and vegetables.

1. Compound fertilizer can be used as basic fertilizer and top loading fertilizer. A compound biological fertilizer of 1-2 kg per mu is mixed with agricultural fertilizer, fertilizer or fine soil, and then applied to ditches, holes or spray.

2. Trenching and hole application of compound biological fertilizer. The young trees were fed in a circular ditch, 200 g compound bio fertilizer per tree, and 500-1000 g compound biological fertilizer for each tree, which could be mixed with fertilizer or soil.

3. The root was soaked and irrigated with compound biological fertilizer. Add 1-2kg compound biological fertilizer per mu, add 3-4 times of water, soak in the root during the process of crop transplantation, or irrigate the root after transplanting.

4. Mix the compound biological fertilizer into the seed soil. Each square meter of sown soil is mixed with 200-300 grams of compound biological fertilizer before sowing.

5. Adding compound biological fertilizer to potted garden plants. For flower lawn, 10-15 g / kg potted soil can be used as surface fertilizer or basic fertilizer.

6. According to different crops, 1-2kg compound biological fertilizer is mixed with chemical fertilizer per mu, then diluted with appropriate amount of water, and then irrigated with water.

7. Spray compound biological fertilizer on the leaves. Leaf spray should be done at about 500 times dilution or according to the instructions.
Compound fertilizer

Want to know how to make compund fertilizer for your plants, welcome to https://organicfertilizermachines.com/npk-compound-fertilizer-granulation-equipment/

Notes on Application of compound fertilizer

1. Compound biological fertilizer should not be mixed with fungicides and herbicides, and the interval of each application must be more than 7 days.
2. It applies compound biological fertilizer after rain or irrigation, shake it before application, and use it immediately after it is ready.
3. The compound biological fertilizer should be stored in a cool and dry place instead of directly on the ground.

Raw Materials for Organic Fertilizer Production

Recovery and utilization of exfoliated organic fertilizer

Urban landscape greening produces a lot of defoaming every day. Exfoliation is a good organic fertilizer material with low price. The nutrient content in the leaves is quite high. Application of fallen leaves as organic fertilizer can improve soil, increase soil organic matter content, improve soil additive conditions, improve soil fertilizer and water-saving capacity, and regulate soil pH.

According to the determination, apple leaves contain 3% – 6%, 0.2% – 0.3% phosphorus, 2% potassium and many trace elements; pear leaves contain 2% – 2.2% nitrogen, 0.1% – 0.25% phosphorus and 1.2% – 2.6% potassium. After the whole fruit stage, the nitrogen content in the leaves of the whole tribe in each mu pear orchard was equivalent to 98 kg ammonium bicarbonate, 12 kg super phosphate and 20 kg potassium carbonate.

These organic fertilizers are rich in organic matter and can be used to grow flowers, grass and vegetables. Stacking fallen leaves on tree roots can also improve soil poverty. If all the tribal leaves of the tree are used as organic fertilizer, then the tree does not need additional fertilizer.

Exfoliating organic fertilizer

The nutrients in the leaves are easily converted into organic fertilizer by composting, which is harmless to plant growth and alkalinity. There were significant differences in nutrient content and C / N ratio among different plants.

According to the actual content of raw materials, adding appropriate amount of high nitrogen material, adjusting C / N ratio and microbial agent, accelerated the composting process. The recycling of exfoliated organic fertilizer reduces the amount of chemical fertilizer applied, improves the quality of green soil, and realizes the recycling of garden material metabolism.

Recovery and utilization of exfoliated organic fertilizer

Urban landscape greening produces a lot of defoaming every day. Exfoliation is a good organic fertilizer material with low price. The nutrient content in the leaves is quite high. Application of fallen leaves as organic fertilizer can improve soil, increase soil organic matter content, improve soil additive conditions, improve soil fertilizer and water-saving capacity, and regulate soil pH.

According to the determination, apple leaves contain 3% – 6%, 0.2% – 0.3% phosphorus, 2% potassium and many trace elements; pear leaves contain 2% – 2.2% nitrogen, 0.1% – 0.25% phosphorus and 1.2% – 2.6% potassium. After the whole fruit stage, the nitrogen content in the leaves of the whole tribe in each mu pear orchard was equivalent to 98 kg ammonium bicarbonate, 12 kg super phosphate and 20 kg potassium carbonate. These organic fertilizers are rich in organic matter and can be used to grow flowers, grass and vegetables. Stacking fallen leaves on tree roots can also improve soil poverty. If all the tribal leaves of the tree are used as organic fertilizer, then the tree does not need additional fertilizer.

Exfoliating organic fertilizer

The nutrients in the leaves are easily converted into organic fertilizer by composting, which is harmless to plant growth and alkalinity. There were significant differences in nutrient content and C / N ratio among different plants. According to the actual content of raw materials, adding appropriate amount of high nitrogen material, adjusting C / N ratio and microbial agent, accelerated the composting process. The recycling of exfoliated organic fertilizer reduces the amount of chemical fertilizer applied, improves the quality of green soil, and realizes the recycling of garden material metabolism.

Why can bio organic fertilizer promote crop production

Beneficial microorganisms in bio organic fertilizers can propagate in large quantities in soil, form dominant populations, occupy root sites, resist or inhibit the growth and reproduction of other harmful microorganisms (such as pathogenic microorganisms), so as to reduce their chances of infecting crop root layer. Functional bacteria can improve the soil fertility. For example, nitrogen fixing microorganisms can increase the nitrogen source in the soil.

Phosphorus dissolving and potassium dissolving microorganisms can decompose insoluble phosphorus and potassium in soil and make crops absorb and utilize them. Many microbial strains can produce beneficial metabolites, such as vitamins, amino acids, nucleic acids, formic acid, soybeans and other physiological active substances, which can stimulate the growth of crops and enhance the resistance of crops to diseases and stress.

Bio organic fertilizer is rich in nutrients, including amino acids, protein, carbohydrate, fat and other organic components and N, P, K, CA, Mg, s, Fe, Mn, Cu and other elements. These nutrients can not only be directly absorbed and utilized by crops, but also can effectively improve soil fertility, water retention, buffer and supply conditions, providing a good growth environment for crops.

Compared with other fertilizers, bio organic fertilizer not only contains more complete nutrients and functional microbial agents, but also helps to release potential nutrients in soil and promote the proliferation of beneficial microorganisms in crop nitrogen layer.

It also has the advantages of high bioavailability, long action cycle, low cost and no harm to soil and environment. Long term use of bio organic fertilizer can effectively improve the soil, improve the soil fertility, regulate the micro ecological balance of soil and stratum, and improve the disease resistance and insect pests of crops and the quality of crop products.

Equipment and technology of bio organic fertilizer
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Organic Fertilizer Products from Chicken Manure Drying

Dried Chicken Manure Has Commercial Value Although It Greatly Lessens the Nuisance That Wet Litter Can Cause

Poultry farmers are usually beset with all the problem of poultry litter that can be quite a nuisance. It releases a high level of ammonia that triggers the environments in the hen houses being poor, and bring about distress on the list of birds, the workers in the home and even to neighbors. Ammonia gases harm the environment and fall foul of laws that require their release to get minimized. Additionally, wet poultry litter also attracts flies and this is often a big nuisance to farmworkers and others within the vicinity.

Compost Made from Organic Waste
Compost Made from Organic Waste

All of these problems ensure it is important to look at ways to reduce these difficulties and to figure out ways to dry the poultry litter so that it is simple to dispose of, and in addition give it a great deal of commercial value. It is actually easy to install these drying systems in the poultry house itself, but these can certainly produce a large amount of dust and may have limited capacity as space inside hen houses has limitations, which is better useful for the poultry that is certainly a part of money-producing business.

Fertilizer Drying Machine for Chicken Manure
Fertilizer Drying Machine for Chicken Manure

It is usually far better dry the manure beyond the poultry. The chicken manure created in your house should be cleared regularly each day so that dust and ammonia in it is kept at reasonable levels. Poultry manure may be dried all through the year in dryers and then transformed into a form of organic fertilizer which includes an assured market in garden supply centers and provides an excellent fertilizer that may be organic and has no chemicals. The countless process dryer systems that could be safely installed in areas alongside poultry houses is not going to only dry the manure minimizing all of its polluting problems but may also pelletize them to make sure they are convenient for just about any further use.

Most equipment useful for drying and pelletizing chicken manure essentially uses perforated plates which are often made from galvanized and powder-coated steel. Perforation portion of these plates helps keep 35 percent in their surfaces open to ensure the drying process created by blowing air is faster. The plates will be in constant motion when they move throughout the current of forced air, and some machines tilt the plates allowing dried manure to fall off on the plates below that are in constant motion and additional the drying process.

Air that may be blown into these dryers are at high-pressure and allows the manure to be dried to 80-85% within 72 hours. This can vary dependant upon the ambient humidity. The drying process also reduces the production of any fine dust to your large extent. Capacities of drying plants should be to ensure that they must be able to dry all of the manure that the layers inside a house can cause within 3 or 4 days and get extra capacities built in.

These systems will not require a lot of energy. The drying of your chicken manure greatly reduces odor, ammonia and also the problems of flies, while producing products that can be easily available in bags and containers as fertilizers for crops.

Compost Products From Cow Manure

In the majority of rural areas, cow dung or simply just cattle manure can be used widely in gardens. However, in comparison to others, cow manure isn’t actually loaded with nitrogen, nevertheless it comes with an extremely higher level of ammonia which can damage plants and burn them. Plants could be burned when cow manure is used directly to them. Our article goes into more details on how to make fertilizer from cow manure.

Compost Made from Organic Waste
Compost Made from Organic Waste

A effective and safe approach to use cow manure on plants is to compost it and you’ll essentially reap benefits in that way. Cow manure is literally comprised of nutrients and organic materials. However, they generally do contain just around 3% nitrogen, 2% phosphorous and of course the famous 1% potassium. So that as we’ve said before, it can actually contain quite a top level of ammonia as well as a group of dangerous pathogens.

Cattle and Cattle Waste
Cattle and Cattle Waste

Because of the above reasons, cow manure ought to be composted or aged to ensure that it can be safe for usage as being a fertilizer. When properly composted, you’ll have the ability to make use of cow manure without worrying about weed seeds, pathogens and ammonia. And you’ll be able to easily add the compost to your soil and reap the organic benefits that come with it. However, due to the moisture holding capabilities, you’ll also be able to water your plants significantly less.

Once you water your plants less, the fresh roots can readily use nutrients and water every time they should need them. And you’ll additionally be enhancing the aeration to your plants since heavily compacted soil will probably be easily separated. Composted manure also includes the beneficial bacteria that is required for converting your nutrients into an readily available form for the plants plus they prevent burning.

In relation to the composting process, you’ll have to firstly select a location that may be suitable for developing a pile that may be roughly a 4-foot square. It’s also good to bear in mind that you’ll also have to turn the pile so ensure you have sufficient room. Next you’ll need to spread about 3 inches of dry organic material layer onto the square area. Then you’ll spread roughly 2 inches of cow manure.

You’re gonna should continue layering until your pile is around 4 feet in height. Then you’ll must water your pile to make sure that it is actually completely damp even at the bottom. After you’ve dampened your pile, you’ll should give a layer of soil. About every three days or so, you’re likely to have to turn your compost pile as a way to allow the flow of air involved with it.

You’ll also need to ensure that your pile stays moist. And you’ll have to periodically examine the temperature when you turn it to help keep the temperature at its optimum level. After the composting process is completed, you’ll see that it must be dark brown, having an earth smell in fact it is quite crumbly.

While we conclude we have now just considered the best way to compost cow manure to make it into fertilizer. So we have likewise discussed the numerous benefits associated with cow manure fertilizer. So, understand that you can’t apply fresh cow manure until you’ve composted it!

Organic Fertilizer Production Methods

Organic fertilizers have already been used for quite some time. In olden days, before the development of artificial fertilizers, farmers would use available resources off their environment to produce organic fertilizers for produce. Not simply would it be easy to make organic fertilizers, yet it is also economical and effective. Some of the products farmers use to produce organic fertilizers include leftover food, grass, peels of bananas, eggshells, among others. Besides, it can help to save the surroundings since the waste which will go for the garbage bin is commonly used for any more meaningful purpose. Food waste, which is popular to create these fertilizers, is made up of organic matter which is perfect for making fertilizers. You could be capable to convert the wastes in a natural product abundant in nutrients, which will help to boost plant growth. Below are one of the ways you can help make your organic fertilizer.

Sort Your Home Waste.

Since humans will always consume food, it gets very readily available food remnants which you could utilize to help make the fertilizer. Fruit peelings and vegetables are usually extremely helpful, and you must prioritize upon them. Start with keeping eggshells, vegetable remains, and overripe fruits aside. These are generally biodegradable and also a large amount of nutrients. Avoid oils, milk products, and grease because this might cause the pile to get wet and in many cases produce an unpleasant smell. When you sort out these kinds of products, place the items outside, inside a trench and pour some wood ash on the waste. Wood ash is likely to fasten the decomposing process. After adding the wood ash, you might also add other components like sawdust. Animal waste including chicken waste and fresh cow dung is perfect for this process. Use it for those who have livestock. In case you don’t, you could purchase from farmers that have these resources available, for less money.

Cattle and Cattle Waste
Cattle and Cattle Waste

Add Natural Waste And Produce Compost.

After putting every one of these components in just one heap, add natural waste on the mixture. Some examples are grass clippings, vegetable leaves, branches or weeds. If the weeds in your garden have not flowered yet, you could dry them and after that chop those to work as the mulch. Weeds are generally loaded with nitrogen and can help you to protect your plants from losing nutrients. After this, the farmer needs to cover this layer, to guard it from animals or external tampering. The mix should then be left without having interruption for 3 weeks after which the farmer should open the compost heap. You should then rotate the compost using a handle to permit the ingredients to mix well plus, incorporate oxygen in the mixture. It is best to spin the compost a minimum of 3 times every week for excellent results.

Organic fertilizers certainly are a useful component for farmers that have a great deal of organic waste at their disposable. You only have to understand how to utilize the garbage, and you also are ready to go. The process of making organic fertilizer is just not complicated. Consider trying it for those who have not done it before.

How to make cow dung powder products

Everywhere you can find cows, you can be certain of just one thing, there will also always cow manure. As beef and dairy farming intensified, industrialized and specialized, the need to find urgent solutions for cow dung environmental pollution problems became real. Because of this, many machines were inverted to turn cow dung into powder fertilizer.

Cattle and Cattle Waste
Cattle and Cattle Waste

Let’s take into account the fact than an average beef cattle unit produces around 10.5 a great deal of manure annually, plus an average dairy cow unit produces over 15.4 a great deal of manure annually. To get things into perspective, a city with 410,000 residents produces less waste when compared to a single dairy farm comprising 2,500 animals. Cow dung pollution is a huge global problem. In certain countries, pollution from cattle manure exceeds industrial pollution. Many individuals wrongly feel that animal waste is “natural” so it’s not dangerous, but that is certainly far from the truth.

Compost Made from Organic Waste
Compost Made from Organic Waste

Fortunately, cow dung can be changed into a great organic fertilizer powder. It includes each of the nutrients plants need to thrive and it’s rich in organic matter. The NPK profile of cow dung is 1% potassium, 4% nitrogen, and two% phosphorous. Other constitutes of cow dung besides micronutrients and organic matter are various enzymes and microorganisms. To be able to convert cow dung into fertilizer, specialized machines are often needed. The fertilizer produced can vastly improve soil structure and fertility. What’s more, the fertilizer can promote healthy microbial growth which will help prevent common root diseases and rot.

Cow manure is a good organic fertilizer, however if you put fresh cow dung onto the soil, the vast amounts of ammonia produced could cause a horrible odor and burn crops. Furthermore, unprocessed cow dung may be loaded with salt, based on the diet the cattle were fed, which happens to be not perfect for crop growth. To produce a nutritious fertilizer, cow dung needs to be composed. Natural fermentation of cow dung can take a long time, but fortunately, now there is a variety of modern composting machinery in the market designed to accelerate the procedure.

Cattle Farm
Cattle Farm

Cow dung must be fully fermented before it is used on agricultural soil. Otherwise, it is going to cause soil temperatures to increase, that may damage crop root systems. Furthermore, fresh cow dung is full of parasitic organisms and pathogens, which may be damaging towards the surrounding environment and water supplies.

To turn cow manure into a safe organic NPK powder fertilizer, it should be fully decomposed. The easiest method to compost cattle waste is to buy the best cow dung fertilizer machines, like self-propelled compost turners, hydraulic windrow turners, and dewatering machines.

High-grade NPK compound fertilizer is in high demand which is relatively cheap to create. By producing powder fertilizer from cow dung, you can help to handle the mounting global environmental pollution problems associated with mounting animal waste. What’s more, with all the right equipment, powder fertilizer might be processed further into granules or pellets. Granules are simpler to store and transport. Look into the latest granulation machines to perform your cow dung fertilizer production line.

Organic Fertilizer from Manure Disposal

With regards to increasing your overall manure management, there has been a series of new and improved technologies which are now being employed throughout the industry. In simple terms, these specialised tech solutions are now serving in order to even successfully reduce the pollution that is certainly created in water ways due to misused manure. However, to be able to properly implement these techniques, a series of management issues needs to be firstly applied. Our article enters into some important points for managing and selling manure.

Cow
Cow

Only if manure is effectively managed then the benefits of its use can be captured. This simply just implies that it is going to finally be easier to include it with farming systems while making sure the water pollution remains reduced or rather controlled. When biological decomposition occurs, some by-items are produced and as a result of techniques that manure is treated or perhaps stored, the by-products may also be controlled. This allows the farmer to produce a highly marketable product, in addition to manage the nutrients in the manure along with any odors.

Cattle and Cattle Waste
Cattle and Cattle Waste

Since microorganisms make the potentially profitable waste elements, it really is necessary to provide you with the perfect environment to allow them to thrive. So, if you carefully handle, treat or store your manure inside a desired environment, this encourages the microorganisms to make by-products which are good for you. Additionally, farmers may use biological manipulation to generate the perfect by-product based on their market.

If manure is mixed with a material that may be abundant in carbon as well as enough air, the manure may be easily converted into compost within a case where all the air has become eliminated and heat is added, you’ll have the ability to create biogas, in addition to a stable effluent. However, biologically manipulating your manure is a reasonably challenge with regards to the environment and frequently the type of animal plus the feed that they are fed along with a management system all play a huge role within the microbial activities that occur. Additionally, these activities are greatly affected by the solids content.

People that have a higher solids content are fantastic for undergoing aerobic activity. And if you’re employed to adding bedding along with water and even waste feed, this will likely also affect the microbial activity. Based on the pH values associated, this may also affect those who be involved in creating methane. And as we’ve said before, the meals intake also plays a crucial role in management since higher protein diets build a pretty intense odor.

When it comes to selling, probably the most recommended techniques for selling is usually to simply fill sizable bags and then sell to farmers. You’ll simply must collect the poop when it is fresh and add them to a trusty container for your manure to form. And so they even produce a pretty decent profit dependant upon the animal the manure has come from. However, in order to use the markets by storm, you’ll also have to put a little effort into how you will advertise your product don’t forget to get creative.

Since we conclude we have now just discussed many ways for managing your manure. And that we have likewise given some guidelines on how to produce a profit yourself. Remember, you ought to never apply fresh manure to fruits or vegetables that are eaten raw given that you can generate an E. coli outbreak!

How to make pellet organic fertilizer products?

The invention relates to the field of fertilizer preparation, in particular to a granular organic fertilizer and a preparation method thereof.

Background technology:

In recent years, the input of chemical fertilizer has increased greatly. Due to the single nutrient type, long-term application of chemical fertilizer can easily lead to unbalanced nutrients in soil and food, resulting in nutrient loss, pollution of the environment, and improper application will reduce the quality of agricultural products. Long-term large-scale application of chemical fertilizers will inhibit the activities of soil microorganisms, resulting in a decline in the ability of soil self-regulation. Therefore, although chemical fertilizers contain high single nutrients and use less, long-term application of chemical fertilizers is not advisable under the increasing attention to the needs of the living environment. Therefore, the development of organic fertilizers is of great importance. Significance.

Farm wastes – Ideal materials

Farmyard manure is the accumulation of pig manure, pig, cattle, sheep and other excrement and human excrement, and the organic fertilizer is accumulated. The source of farm manure is wider and its cost is lower. The nutrient content of farm manure is more comprehensive, its fertilizer efficiency is stable and lasting. In addition to nitrogen, phosphorus and potassium, farm manure also contains calcium, magnesium, sulfur, iron and various trace elements, as well as some substances that can stimulate root growth and all kinds of beneficial soil microorganisms. Agricultural fertilizer can improve soil structure, which is rich in humic acid. It can promote the formation of soil aggregate structure, make the soil soft, improve the water and air conditions in the soil, which is conducive to the growth of root system. It can increase soil fertility and water retention performance, improve soil temperature, and promote beneficial microorganisms in the soil. The activity and reproduction of animals; the fertilizer efficiency of farm manure is long.

Hiddien weaknesses

However, most of the nutrients in unfermented and decomposed farm manure are organic or slow-acting, which can not be directly absorbed and utilized by crops. Only when they are decomposed into quick-acting state can they be absorbed and utilized by crops. Therefore, direct application of unfermented farm manure will slow down the efficiency of farm manure. Moreover, the organic fertilizer obtained by direct fermentation has higher moisture content and is not easy to preserve.

Technological implementation elements:

Based on the technical problems existing in the background technology, the invention provides a granular organic fertilizer and a preparation method thereof.

The invention provides a granular organic fertilizer, whose raw materials include 25-30 portions of pig manure, 10-15 portions of chicken manure, 10-15 portions of cow manure, 10-15 portions of bagasse, 20-25 portions of corn straw, 7-13 portions of corncob, 10-15 portions of pond mud, 3-5 portions of beeswax and 1-3 portions of microbial fungicide.

Preferably, microbial agents include Lactobacillus fermentans, Bacillus subtilis and Candida prion-producing bacteria.

Optimally, the content of Lactobacillus fermentans, Bacillus subtilis and Candida prion-producing yeasts in microbial agents was 1 X108-3 X108 cfu/g, 3 X107-5 X107 cfu/g and 1 X107-3 X107 cfu/g respectively.

Preferably, the pond mud is the bottom sludge of lotus root culture pond, and the water content is controlled at 40-50%.

The invention provides a preparation method of the granular organic fertilizer, which comprises the following steps:

S1. According to the proportion of raw materials, microbial agents were divided into two groups: group A microbial agents and group B microbial agents.

S2. Corn stalk powder and corncob powder were obtained by crushing corn stalk and corncob separately. Corn stalk powder was divided into two groups, namely group C corn stalk powder and group D corn stalk powder.

S3. Mix all corncob meal and C group cornstalk meal from pig manure, chicken manure, cow manure, bagasse and S2 evenly, then add A group microbial agent, mix evenly, and get fermentation substrate.

4. Put the fermentation substrates from S3 into the fermentation tank for the first stage of fermentation, add group B microbial agents, mix evenly, and ferment in the second stage to obtain the fermentation products.

S5. Mix the fermentation product from S4 with group D corn straw powder and pond mud evenly, raise the temperature to 60-70 C by heating, add melted beeswax, mix evenly, granulate and dry to get granular organic fertilizer.

Preferably, the weight ratio of group A microbial agent and group B microbial agent is 3-4:1.

Optimally, the particle sizes of corn straw powder and corncob powder in S2 were 10-20 meshes.

Optimally, the weight ratio of group C corn straw powder to group D corn straw powder was 0.5-0.8:1.

Optimally, the temperature of the first stage fermentation in S4 is 36-40 C and the time is 2-4 days.

Optimally, the temperature of the second stage fermentation in S4 is 32-36 C and the time is 8-12 days.

Preferably, the drying temperature in S5 is 50-70 C, and the moisture content is less than 2%.

Optimally, the particle size of granular organic fertilizer in S5 is 3-5 mm.

The granular organic fertilizer provided by the invention is fermented by pig manure, chicken manure, cow manure, bagasse, wheat straw and corncob, and is made into granular form by adding pond mud and beeswax, which has strong fertility and durable fertility, and can effectively improve soil, alleviate soil hardening and improve soil structure; after being used as base fertilizer before sowing, it can be applied to Zhuang village. Crops play an important role in strengthening seedlings and increasing yields.

By adding microbial agents, controlling the species, quantity, fermentation temperature and time of microbial strains, the fermentation substrates such as pig manure, cow manure and chicken manure can be fully fermented, and the macromolecular organic substances can be converted into small molecular substances that can be absorbed by plants with strong fertility. Fermentation products were mixed with pond mud, wheat straw powder and beeswax to form granular fertilizer, which was convenient for preservation and application. Pond mud is rich in nutrients and microorganisms, and it is a high-quality fertilizer. Beeswax plays a binding role. The prepared feed particles are compact and not easy to loosen. Beeswax is a natural substance secreted by bees, which can be decomposed in nature. Compared with chemical binders, beeswax is more green and environmentally friendly.

The raw materials of the invention are all from natural waste resources, so there are no side effects on crops, effectively solving the problem of farming and fertilization, reducing farmer’s planting cost and improving farmer’s income.

Specific implementation methods

Next, the technical scheme of the invention is described in detail by means of specific embodiments.

Experiments Cases 1

The invention provides a granular organic fertilizer, whose raw materials include 28 pig manure, 13 chicken manure, 11 cow manure, 14 bagasse, 23 corn straw, 9 corncob, 12 pond mud, 3.3 beeswax and 2.7 microbial agents by weight.

Microbial agents include Lactobacillus fermentans, Bacillus subtilis and Candida utilis. The contents of Lactobacillus fermentans, Bacillus subtilis and Candida prion-producing yeast in microbial agents were 1.9 *108 cfu/g, 3.2 *107 cfu/g and 2.3 *107 cfu/g respectively.

The pond sludge is the bottom sludge of lotus root aquaculture pond with water content of 43%.

Experiments Cases 2

The invention provides a granular organic fertilizer, whose raw materials include: pig manure 27, chicken manure 12, cow manure 13, bagasse 12, corn straw 24, corn cob 11, pond mud 14, beeswax 4.8, microbial agent 2.1.

Microbial agents include Lactobacillus fermentans, Bacillus subtilis and Candida utilis. The contents of Lactobacillus fermentans, Bacillus subtilis and Candida prion-producing yeast in microbial agents were 1.4 *108 cfu/g, 4.2 *107 cfu/g and 2.8 *107 cfu/g respectively.

The pond mud is the bottom sludge of lotus root aquaculture pond with water content of 46%.

Experiments Cases 3

The invention provides a granular organic fertilizer, whose raw materials include 26 pieces of pig manure, 14 pieces of chicken manure, 12 pieces of cow manure, 12 pieces of bagasse, 21 pieces of corn straw, 10 pieces of corncob, 13 pieces of pond mud, 4.2 pieces of beeswax, and 1.4 pieces of microbial agent by weight.

Microbial agents include Lactobacillus fermentans, Bacillus subtilis and Candida utilis. The contents of Lactobacillus fermentans, Bacillus subtilis and Candida prion-producing yeast in microbial agents were 2.6 *108 cfu/g, 4.7 *107 cfu/g and 1.3 *107 cfu/g respectively.

The pond mud is the bottom sludge of lotus root culture pond with water content of 48%.

Experiments Cases 4

The invention provides a preparation method of granular organic fertilizer, which comprises the following steps:

S1. Various raw materials are weighed according to the first embodiment. Microbial agents are divided into two groups: group A microbial agents and group B microbial agents. The weight ratio of group A microbial agents and group B microbial agents is 3.4:1.

S2. Corn stalk and corncob were crushed to obtain 14-mesh corn stalk powder and 18-mesh corn cob powder respectively. Corn stalk powder was divided into two groups: group C corn stalk powder and group D corn stalk powder. The weight ratio of group C corn stalk powder and group D corn stalk powder was 0.7:1.

S3. Mix all corncob meal and C group cornstalk meal from pig manure, chicken manure, cow manure, bagasse and S2 evenly, then add A group microbial agent, mix evenly, and get fermentation substrate.

4. Put the fermentation substrate from S3 into the fermentation tank for the first stage fermentation. The temperature of the first stage fermentation is 39 C, and the fermentation time is 2.5 days. Add group B microbial agent, mix evenly and carry out the second stage fermentation. The temperature of the second stage fermentation is 34 C, and the fermentation time is 9 days. The fermentation product is obtained.

S5. Mix the fermentation product from S4 with group D corn straw powder and pond mud evenly, raise the temperature to 68 C by heating, add melted beeswax, mix evenly, and import it into the drum granulator for granulation. Dry at 55 C until the moisture content is 1.8%. The granular organic fertilizer with particle size of 4mm is obtained.

Experiments Cases 5

The invention provides a preparation method of granular organic fertilizer, which comprises the following steps:

S1. Various raw materials were weighed according to the second embodiment. Microbial agents were divided into two groups: group A microbial agents and group B microbial agents. The weight ratio of group A microbial agents and group B microbial agents was 3.2:1.

S2. Corn straw and corncob were crushed to obtain 18-objective corn straw powder and 12-objective corn cob powder respectively. Corn straw powder was divided into two groups: group C corn straw powder and group D corn straw powder. The weight ratio of group C corn straw powder and group D corn straw powder was 0.6:1.

S3. Mix all corncob meal and C group cornstalk meal from pig manure, chicken manure, cow manure, bagasse and S2 evenly, then add A group microbial agent, mix evenly, and get fermentation substrate.

4. Put the fermentation substrate from S 3 into the fermentation tank for the first stage fermentation. The temperature of the first stage fermentation is 37 C and the fermentation time is 3.5 days. Add group B microbial agent, mix evenly and carry out the second stage fermentation. The second stage fermentation temperature is 35 C and the fermentation time is 10 days. The fermentation product is obtained.

S5. Mix the fermentation product from S4 with group D corn straw powder and pond mud evenly, raise the temperature to 66 C by heating, add melted beeswax, mix evenly, and import it into the drum granulator for granulation. Dry at 65 C until the moisture content is 1.7%. The granular organic fertilizer with particle size of 3 mm is obtained.

Experiments Cases 6

The invention provides a preparation method of granular organic fertilizer, which comprises the following steps:

S1. Various raw materials are weighed according to the third embodiment. Microbial agents are divided into two groups: group A microbial agents and group B microbial agents. The weight ratio of group A microbial agents and group B microbial agents is 3.7:1.

S2. Corn straw and corncob were crushed separately to obtain 16-objective corn straw powder and 16-objective corn cob powder. Corn straw powder was divided into two groups: group C corn straw powder and group D corn straw powder. The weight ratio of group C corn straw powder and group D corn straw powder was 0.8:1.

S3. Mix all corncob meal and C group cornstalk meal from pig manure, chicken manure, cow manure, bagasse and S2 evenly, then add A group microbial agent, mix evenly, and get fermentation substrate.

4. Put the fermentation substrate from S 3 into the fermentation tank for the first stage fermentation. The temperature of the first stage fermentation is 38 for 3 days, add group B microbial agents, mix evenly, and carry out the second stage fermentation. The second stage fermentation temperature is 33 and fermentation lasts 11 days to obtain the fermentation products.

S5. Mix the fermentation product from S4 with group D corn straw powder and pond mud evenly, raise the temperature to 64 C by heating, add melted beeswax, mix evenly, and import it into the drum granulator for granulation. Dry at 63 C until the moisture content is 1.8%. The granular organic fertilizer with 5 mm particle size is obtained. As mentioned above, only the better specific embodiments of the present invention are provided, but the scope of protection of the present invention is not limited thereto. Within the scope of the disclosed technology of the present invention, the protection of the present invention shall be covered by any technician familiar with the technical field who equally replaces or changes the technical scheme according to the present invention and its inventive conception. It is within the scope of protection.