Annual output of 2000-10000 tons capacity organic fertilizer plant cost

Now more and more investors enter the organic fertilizer industry, but many users only have a simple understanding of the organic fertilizer industry and have no actual production. Therefore, there are still many problems in the investment process.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

How much is the full set of organic fertilizer equipment? How to determine? In fact, customers will find a lot of opinions on how much, because each customer’s situation is different and there is no standard conclusion.

For example, the annual output and production process of customer a and customer B are basically the same, but customer a’s raw material is dry chicken manure and customer B’s raw material is wet chicken manure, so customer B must purchase a solid-liquid separator, but customer a does not.

Then the price difference will come out. Therefore, the input amount of organic fertilizer manufacturing process should be determined according to the actual situation.

A complete organic fertilizer production process includes machines: dumper, crusher, fertilizer granulator, dryer, screening machine and automatic packaging machine. These machines are usually necessary for a complete organic fertilizer production line.

In fact, these equipment have different types and specifications, such as fertilizer granulator, disc granulator, flat mold granulator and new organic fertilizer granulator, as well as other fertilizer equipment. Of course, the price of machines with different specifications is also different, so everything is subject to the actual production demand of customers.

Organic fertilizer equipment with an annual output of 2000-10000 tons
To sum up, how many complete sets of organic fertilizer equipment with an annual output of 2000 tons to 10000 tons? It depends on the manufacturing process of organic fertilizer.

Whether it’s NPK fertilizer manufacturing or livestock manure production projects of organic fertilizer, you are welcome to consult online or come to the factory to test the machine at any time. We welcome you at any time.

NPK Mixed with Organic Fertilizer for Nutrient Fertilizer Production

Can NPK compound fertilizer be mixed with organic fertilizer decomposed by fermentation?

The answer is: of course. Fertilizer is a very important link in traditional agricultural production, and the collocation of fertilizer is in the majority. Now NPK fertilizer granulator manufacturer will introduce the mixing function of organic fertilizer and compound fertilizer.

1. When straw is returned to the field and immature organic fertilizer is applied, chemical nitrogen fertilizer can be added to avoid slow nitrogen deficiency in the early stage of crops, and nitrate nitrogen and ammonium nitrogen need to be provided at the same time. In the mature stage of cereal crops, it can be realized by organic fertilizer.

Bio Fertilizer Mixer
Bio Fertilizer Mixer

2. Adding organic fertilizer to the chemical fertilizer production line can reduce some adverse side effects of chemical fertilizer. If nitrogen, phosphorus and potassium fertilizer is mixed with organic fertilizer, this problem will not occur. More detailed info on blenders selection, go to https://www.fertilizer-plants.com/fertilizer-blender/

In addition, if physiological acid fertilizer is applied alone for a long time, it will turn the soil into acid and produce too many harmful substances such as active iron and active aluminum, which will be toxic to crops. However, mixed application with organic fertilizer can increase the buffering performance of soil and prevent soil acidification.

In fact, fertilizer plants often mix organic fertilizer with NPK fertilizer and use drum granulator to make organic compound fertilizer particles.

3. Mixed organic compound fertilizer can increase the nutrient content of crop nutrient organic fertilizer, with stable and lasting fertilizer effect and more organic matter.

It can improve the content of soil organic matter and improve the physical and chemical properties of soil. It can not only provide nutrition for crops, but also provide nutrients such as nitrogen, phosphorus, potassium, vitamins and growth hormone for soil microorganisms. After applying organic fertilizer, soil enzyme activity increased, which was conducive to the transformation of nutrients.

4. Mixed fertilizer improves fertilizer efficiency. Fertilizers such as calcium superphosphate and trace elements are fixed by the soil and become invalid after being applied to the soil. The mixed use of chemical fertilizer and organic fertilizer can reduce the contact surface with soil and reduce the fixation of nutrients.

Organic fertilizer can increase the solubility of phosphate rock, and the effect is better under paddy field conditions.
In the chemical fertilizer production line, chemical fertilizer and organic fertilizer are processed together. When applied to the soil, chemical fertilizer can be absorbed and stored by organic fertilizer to reduce losses. In addition, the mixing of chemical fertilizer and organic fertilizer can also promote the maturity of organic fertilizer and improve fertilizer efficiency. More detailed go to https://www.fertilizer-plants.com/double-roll-granualting-machine-in-canada/

How to make qulaity organic fertilizer pellets with a cost effective granulation equipment?

With the rise and wide use of organic fertilizer in agriculture, the demand for chemical fertilizer is increasing. In China, we also rely on chemical fertilizer equipment to build some factories specializing in the production of organic fertilizer production lines.

The configuration of organic fertilizer production line shall be selected according to the processed raw materials. A good organic fertilizer production line will affect the overall operation and later production benefits.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

Organic fertilizer manufacturing process includes fermentation compost dumper, semi wet material crusher, horizontal mixer, fertilizer granulator, organic fertilizer dryer, cooler, drum screening machine, quantitative packaging scale, etc. Organic fertilizer granulator is an important link in the manufacturing process of organic fertilizer. The raw materials of organic fertilizer are fermented, crushed and granulated to control the “face value” of organic fertilizer.

The quality of the granulator directly affects the organic fermentation granules, and most consumers are visual users. The plump, compact and smooth granules will be loved by customers.
Organic fertilizer granulator has different models and prices, but it is also more suitable for users with different production needs. Now the national policy is also promoting the development of organic fertilizer operators, and there are also equipment purchases.

Subsidized services and organic fertilizer production can help solve the problem of livestock manure pollution recovery, which is also a key project promoted by the government.

We produce different types of organic fertilizer granulator, new organic fertilizer granulator, disc granulator, flat mold granulator and ring mold granulator.

The particles of the first two granulators are round. The particles of the latter two granulators are cylindrical, which can be selected by customers according to their actual needs. The right is the best.

Nowadays, like other organic fertilizer production equipment, organic fertilizer granulator is a matter of concern to farmers, because it is not only related to the rational utilization of resources, but also related to the environmental pollution of agricultural waste and livestock manure. The best way to solve these pollution sources is to return organic fertilizer to the field through processing equipment, which can not only raise land but also make money.

More details, welcome go to https://organicfertilizerproductionline.com/

Key auxiliary machine for organic fertilizer plants

Belt conveyor is used to transport fertilizer materials in different production processes in the whole organic fertilizer production line, from the batching system process, crushing process, mixing process, to granulation process, drying and cooling process, screening process and re granulation process, and automatic packaging process. The use of belt conveyor saves a lot of working pressure and improves the working efficiency.

Fertilizer Production Line for Organic Fertilizer Manufacturing
Fertilizer Production Line for Organic Fertilizer Manufacturing

Belt conveyor is widely used in metallurgy, mining, coal, port, transportation, hydropower, chemical industry and other departments to load, unload or pile up various bulk materials with high density and room temperature.

The transportation volume is large, the structure is simple, the maintenance is convenient, the cost is low, and the universality is strong. Single or multiple units can be used to transport materials, and horizontal or inclined layout can be adopted according to technical requirements. In addition, it can be transported by convex arc section, concave arc section and straight line section.

The unit weight of the conveyor is determined by the bandwidth, speed, slot angle and inclination angle. It also depends on the frequency of high-speed materials. The working environment temperature of conveyor is usually -25 – +40 ℃, and our company can also produce light belt conveyor and mobile conveyor.

Belt conveyor structure:

1. drive part
2. rolling part
3. drum part
4. cleaning part
5. unloading part
6. brake part
7. attachments

More detailed info, go to https://www.fertilizer-plants.com/fertilizer-belt-conveyor/

Why so many people use organic fertilizer for their plants?

The advantages of organic fertilizer processed by organic fertilizer manufacturing equipment are as follows:

(1) Organic fertilizer is a kind of agricultural fertilizer processed by the equipment system of organic fertilizer production line. Organic fertilizer not only contains a large number of nutrients and trace elements necessary for plants, but also contains rich organic nutrients such as humic acid, Vitamins, auxin, antibiotics and small molecule compounds of organic nitrogen and phosphorus.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

Therefore, organic fertilizer is the most comprehensive fertilizer. In addition, the amount of organic fertilizer allowed varies widely and usually does not harm crop growth. The use of organic fertilizer not only increases the crop yield in the current season, but also remains effective after several years, and the effect of fertilizer is slow and lasting.

(2) Organic fertilizer can improve soil physical and chemical properties and soil fertility. Organic fertilizer contains a lot of organic matter, generally about 200g / kg. Organic matter is an important material basis of soil fertility. Humus is the main part of soil organic matter, accounting for 50% – 65% of the total soil organic matter.

Cow Dung as Commercial Fertilizer
Cow Dung as Commercial Fertilizer

Humus is a complex organic colloid, which can adjust and buffer soil pH. Increasing the amount of soil cation substitution can improve the soil fertility retention; Increasing the content of soil organic matter is conducive to the formation of good soil structure, especially water stable aggregates. Increasing soil structure can improve soil compactness, aeration, water holding rate and thermal conditions, which have a good effect on water and determine soil fertility by fertilizer, gas and thermal conditions.

Want to know how is organic fertilizer produced? Go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

It is beneficial to improve the physical and chemical properties of soil and improve soil fertility.

(3) Organic fertilizer promoted soil microbial activity. Soil microorganism plays an important role in the transformation of organic matter, and is one of the important indicators to measure the level of soil fertility.

For example, the mineralization process of organic matter in soil, the effective process of organic nitrogen and phosphorus in soil and the biological nitrogen fixation process of beans are all related to the role of soil microorganisms.

Therefore, on the one hand, the application of organic fertilizer increased the number and quantity of beneficial microorganisms in soil, on the other hand, it provided good environmental conditions for soil microbial activity, and significantly enhanced soil microbial activity.