How you make compound fertilizer for your organic farming plants?

Chemical fertilizer provides nutrients for continuous agricultural production, but the utilization rate of single chemical fertilizer is not high, and its extension ability to crops is limited. Large application is not conducive to crop growth.

NPK compound fertilizer production has become the main trend of chemical fertilizer. The granulation process of NPK fertilizer production line can make base fertilizer with different nutrients into multi-element compound fertilizer.

Disc Granulation Line
Disc Granulation Line

For a long time, the international chemical fertilizer industry has been dominated by unit chemical fertilizer. After the 1950s, due to the needs of agricultural development and the possibility of the development of chemical fertilizer industry, compound fertilizer began to develop and became a universal law of chemical fertilizer production and application.

Modern agriculture can apply fertilizer according to the diagnostic analysis of soil nutrients and the test results of large-scale chemical fertilizer under different production conditions such as different soil, different crops and different climate.

Moreover, modern agriculture needs mechanical fertilization instead of manual fertilization to improve fertilization efficiency and reduce fertilization cost. This requires the fertilizer industry to provide a variety of granular commercial fertilizers to meet the agricultural needs of different production conditions. To meet this requirements, you need a machine for fertilizer granules production.

Therefore, compound fertilizer has been developed. Fertilizer machine manufacturers provide fertilizer granulators that can make various fertilizers into commercial particles for the agricultural market.

According to the soil nutrient analysis data and fertilizer efficiency test results, chemical fertilizer plants should produce nitrogen, phosphorus and potassium fertilizer.

The main reference contents of NPK fertilizer production and processing include fertilizer varieties and specifications (mainly the proportion of nitrogen, phosphorus and potassium), application amount per unit area, fertilization timing and fertilization methods, etc. according to the existing nitrogen, phosphorus and potassium fertilizer production equipment, the fertilizer plant produces a variety of compound fertilizers that meet the local agricultural needs and sells them directly to farmers.

The NPK fertilizer production line provided by the fertilizer machine manufacturer can make the base fertilizer into special compound fertilizer suitable for different crops.

More detailed info on complete sets of machines to make npk compound fertilizer, welcome go to https://www.fertilizer-plants.com/compound-fertilizer-production-line/

Organic Fertilizer Plant Set Up

Taking the production process of 30000 tons of granular organic fertilizer as an example, the 30000 tons of granular organic fertilizer production line is a medium and large-scale production process. The supporting equipment shall be relatively complete, including fermentation composting equipment, conveyor, crusher, mixer, fertilizer granulator, drum dryer, cooler, screening machine and packaging machine.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Supporting equipment includes forklift silo, belt conveyor, hot blast stove, etc. The design scheme of organic fertilizer production line includes the following aspects.

Organic fertilizer production process and production site planning

1. Plant area

The plant has an annual output of 5000 tons, 1200 square meters, 10000 tons, 1800 square meters, 20000 tons and 3000 square meters. There are fermentation workshop, production workshop, finished product workshop, office area, etc.

2. Fermentation workshop planning

Calculate the area of the fermentation workshop according to the output, determine the size of the fermentation upender according to the output, and determine the width and quantity of the fermentation tank according to the size of the upender.

3. Production site design scheme

The plane design of the production site shall be determined according to the equipment size and layout. Generally, 5000 tons of particle production line is 500 square meters, 10000 tons of 800 square meters, 20000 tons of 1100 square meters.

4. Finished product workshop

The situation of the finished product workshop is different, because the sales volume of each customer is different, and the area required for the finished product workshop is not large. Some space can be reserved according to the actual situation.

How much is the organic fertilizer production equipment? What are the machines for producing organic fertilizer? Through the above aspects, the design scheme of organic fertilizer production process is basically completed.

More detailed info on organic fertilizer plant design, weocme go to https://www.fertilizer-plants.com/organic-fertilizer-manufacturing-plant/

Key auxiliary machine for organic fertilizer plants

Belt conveyor is used to transport fertilizer materials in different production processes in the whole organic fertilizer production line, from the batching system process, crushing process, mixing process, to granulation process, drying and cooling process, screening process and re granulation process, and automatic packaging process. The use of belt conveyor saves a lot of working pressure and improves the working efficiency.

Fertilizer Production Line for Organic Fertilizer Manufacturing
Fertilizer Production Line for Organic Fertilizer Manufacturing

Belt conveyor is widely used in metallurgy, mining, coal, port, transportation, hydropower, chemical industry and other departments to load, unload or pile up various bulk materials with high density and room temperature.

The transportation volume is large, the structure is simple, the maintenance is convenient, the cost is low, and the universality is strong. Single or multiple units can be used to transport materials, and horizontal or inclined layout can be adopted according to technical requirements. In addition, it can be transported by convex arc section, concave arc section and straight line section.

The unit weight of the conveyor is determined by the bandwidth, speed, slot angle and inclination angle. It also depends on the frequency of high-speed materials. The working environment temperature of conveyor is usually -25 – +40 ℃, and our company can also produce light belt conveyor and mobile conveyor.

Belt conveyor structure:

1. drive part
2. rolling part
3. drum part
4. cleaning part
5. unloading part
6. brake part
7. attachments

More detailed info, go to https://www.fertilizer-plants.com/fertilizer-belt-conveyor/

Powder Fertilizer VS Granular One Which One is Better for Plants?

Organic fertilizer is a kind of organic fertilizer made from poultry manure, combined with fermentation bacteria, straw and other auxiliary materials, using traditional fermentation methods or organic fertilizer production equipment.

For commercial organic fertilizers on the market, two more popular forms of finished organic fertilizers are powdered and granular. What is the processing technology of powdery organic fertilizer and granular organic fertilizer? Which is better?

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

How to make powder fertilizer? Here are machines and solutions for your reference:https://organicfertilizerplants.com/

Processing technology of granular organic fertilizer:

The equipment used for granular organic fertilizer processing and production include: fermentation dumper, pulverizer, fertilizer disc granulator, screening machine and packaging machine
The fermented fertilizer is crushed by a pulverizer, and then the organic fertilizer particles are produced by a disk fertilizer granulator.

The organic fertilizer particles are screened by a screening machine, dried, and finally transported to the discharge bin for packaging, weighing and sealing.

Processing technology of powdery organic fertilizer:

The production line of powdery organic fertilizer needs to purchase equipment: fermentation tipping machine, pulverizer, packaging machine, etc.

The advantages of powdery organic fertilizer are: less investment in production and manufacture;

It has better fusion with roots, wider diffusion range, faster root fertility effect and faster absorption

Disadvantages:

It is easy to raise dust, get damp and caking during construction.

Advantages of granular organic fertilizer

Some inorganic components can be added to fertilizer to improve fertility. It’s more convenient to apply.
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Humic acid + fertilizer! what is it?

How to make organic fertilizer granules? Go to https://organicfertilizerplants.com/organic-fertilizer-granulation-machine/