Business Plant for 100,000t Annual Organic Fertilizer Plant

Let’s take a look at the process conditions and process settings of organic fertilizer production.

150000 tons of livestock manure and industrial waste are used, and the actual annual output of finished organic fertilizer is about 100000 tons. The production process is as follows:

Production process

1. Floor strip stacker, floor dumper or material fermentation tank, trough dumper.
2. Evenly sprinkle microbial agent, turn over and ferment to reach the temperature, smell, decompose and kill bacteria.
3. Fermentation for 7-12 days, with different times according to different temperatures.

4. Completely ferment and decompose, and then leave the pond (the ground type is directly stacked by forklift).
5. Sieve the thickness with a grading screen( The filtered powdered fertilizer can be sold directly).
6. The screened large pieces are crushed by the crusher and returned to the grading screen.

7. Mix the required trace elements with a premixer.
8. Granulation with fertilizer granulator
9. Enter the dryer and cooler.
10. Automatic packaging machine for sale.

 Fertilizer manufacturing process

1. Soil dumper, or trough type soil Dumper: the soil dumper does not need to build a trough, and directly piles the materials. The wheel soil dumper is used for straddle stacking fermentation. Trough fermentation is adopted. According to your production scale, six fermentation tanks with a length of 6 meters and 40-50 meters are built. The fermented materials are continuously put into the fermentation tank, and the turning machine is used for turning and polishing to control water and mixing. Unified purpose can save a lot of labor. Can achieve the goal of full maturity.

2. Forklift: transport the fermented organic fertilizer to the semi-finished product storage area with forklift, so that the fermented organic fertilizer can be treated with dumper every day.

3. Screening machine: the fermented organic fertilizer is screened to separate the large blocks and impurities inside, which is convenient for crushing and packaging.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

4. Crusher: separate and crush the large impurities and stones in the screened organic fertilizer to ensure the appearance of the product.

5. Premixer: premix the screened and crushed organic fertilizer to ensure the stability of product quality. At the same time, when adding fertilizer and trace elements, it plays the role of mixing and producing special fertilizer and various compound fertilizers.

6. Granulator. The material is granulated.

7. Dryer and cooler: dry and cool the particles.

8. Packaging machine: organic fertilizer granules are directly granulated and sold.

More detailed info go here.

NPK Organic Compound Fertilizer Application Methods

NPK compound fertilizer has comprehensive nutrition, high content and good physical properties. But how to use NPK compound fertilizer correctly? Three problems should be paid attention to in the application process.

First of all, NPK compound fertilizer should be selected according to different soil and crops. Only in this way can its fertilizer efficiency be exerted. Rice, wheat, corn and other food crops need more nitrogen fertilizer, nitrogen and phosphorus compound fertilizer can be used; Leguminous crops can fix free nitrogen in the air, and can apply phosphorus and potassium fertilizer. Some economic crops can choose ternary or multivariate compound fertilizer suitable for local soil and climate conditions.

Here are solutions to make npk compound fertilizer granules, go to https://www.fertilizer-plants.com/npk-fertilizer-production-line/

The second is the combination of compound fertilizer and simple fertilizer. The nutrient composition of compound fertilizer is fixed. Only when combined with various element fertilizers can the nutrient requirements of crops in different periods be met.

NPK Production Line
NPK Production Line

Generally speaking, compound fertilizer should be used as base fertilizer, and simple fertilizer can be used as top fertilizer at peak and critical period. At the same time, organic fertilizer must be applied.

Third, the method should be appropriate. In various compound fertilizers, the proportion and form of various nutrients are different. In addition, soil and crop types are different, so fertilization methods should not be the same, should be treated differently.

Clay soil fertility should be applied deeply, sandy soil fertility can be removed easily, and a small amount of fertilizer can be applied. The compound fertilizer containing ammonium nitrogen should be covered deeply to reduce the loss. How to make npk fertilizer granules at large scale? Go here for more.

The compound fertilizer containing phosphorus and potassium should be applied in a centralized way and near the root system to avoid nutrient fixation and promote the absorption and utilization of crops. Generally speaking, expensive potassium dihydrogen phosphate should not be used as base fertilizer, but as external fertilizer or seed soaking.

How organic fertilizer is made?

The organic fertilizer production line from sx organic machines is designed for the production of organic fertilizer granulator. In the process of organic fertilizer production, different types of fertilizer equipment are equipped to complete the production process. Here, we introduce the characteristics of organic fertilizer.

In the process of organic fertilizer production, organic fertilizer can be divided into powder organic fertilizer and granular organic fertilizer.

Among them, the technology of powdery organic fertilizer is relatively simple

1. Check the ingredients of your raw materials (such as plant ash, furfural residue, humic acid, etc.) to understand the accurate nutritional composition and proportion of each raw material, which plays an important role in the production of organic fertilizer;

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

2. The general production process of organic fertilizer requires the content of nitrogen, phosphorus and organic fertilizer granulator or disc granulator or roller granulator; the production process of organic fertilizer requires the content of nitrogen, phosphorus and potassium to be more than 4% and the content of organic matter to be more than 30%. So organic fertilizer can be mixed, crushed and packaged.

In addition, fertilizer equipment such as drum granulator, organic fertilizer granulator, disc granulator or roller granulator is required for organic fertilizer granules. The production of organic fertilizer requires the same raw materials as powder fertilizer, but after adding binder (bentonite or green palygorskite), the final particles need to be dried by rotary dryer.

Organic fertilizer production line

There is also an organic fertilizer with livestock manure, domestic waste and plant straw as the main raw materials.

The production process of the organic fertilizer is as follows: raw material drying, crushing, fermentation, mixing (mixed with chemical fertilizer). And other organic or inorganic substances, so that nitrogen, phosphorus, potassium content into particles (or not into particles, powder) and then packaging.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

If the raw material is humic acid or peat, the organic fertilizer will not be fermented in the production process, and there is no need for fermentation. Other steps are the same as above.

As a professional fertilizer machinery manufacturer, we mainly produce all kinds of fertilizer equipment to complete the fertilizer production process. Our main products include not only fertilizer granulators, but also different types of fertilizer production lines.

How to make organic fertilizer granules by drum granulation equipment?

Granulators used to convert organic fertilizer into thread and teeth can make various materials into specific shapes. This is a special molding equipment. The equipment uses the aerodynamic force formed by the internal high-speed rotating mixer to realize the mixing, spheroidizing and densification process of fine powder in the machine.

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

Conversion granulation is the wet granulation of agglomerates by a certain amount of water or steam, so after adjusting the humidity, the basic fertilizer will have a complete chemical reaction in the barrel. Under certain liquid conditions, the rotation of the barrel will squeeze the material particles. The pressure condenses back into a ball.

The combination of the two granulation methods makes the prepared particles have higher sphericity and more beautiful appearance. At the same time, it saves energy and has high energy efficiency.

Main features of drum granulator:

1) Low investment, good economic benefit and reliable performance;

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

2) Low energy consumption, no three wastes emission, stable operation, convenient maintenance, reasonable process layout, advanced process and low production cost;

3) The ball has high strength, good appearance quality, corrosion resistance, wear resistance and low energy consumption;
The working principle of the drum granulator is that the belt and pulley are driven by the main motor and transmitted to the drive shaft through the reducer. The driving gear meshed with the big gear ring is fixed on the vehicle body. Work with each other.

Material is added from the feed end through the cylinder. Through the function of the special structure inside the cylinder, it is made into particles, and then flows out through the outlet. Due to the continuous entry of materials and continuous rotation of granulator, mass production can be realized.

Drum Granulation Machine
Drum Granulation Machine

The whole fertilizer granulator can be divided into five parts

1) Support: the whole rotating part of the organic fertilizer drum granulator is supported by the support, which bears greater force. Therefore, the supporting wheel frame of the machine is welded with medium carbon steel plate and channel steel, which has passed the strict quality control and special process requirements and achieved the purpose of the machine.

In addition to fixing the bracket on the shelf, considering that it will cause greater friction with the rolling belt of the car body, our factory specially selects anti-corrosion and wear-resistant materials to greatly extend the service life of the machine. Casting integration technology is also used. In addition, there are hooks on the four corners of the roller carrier, which is convenient for loading and unloading.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

2) Transmission part: the transmission part of the whole granulator is very important to the whole body. The transmission frame is welded by channel steel and has passed the strict quality requirements. Installed on the gearbox, the main motor and reducer of our company use ISO products with reliable performance and reliable quality. The motor drives the pulley, V-belt and reducer to the spindle to make the body work. The transmission reducer is connected with the working parts of the main shaft through a nylon shaft pin connector.

3) Big gear: fixed on the body, with gear pinion, the opposite drive body work, using high-tech wear-resistant materials, so that the service life of the machine is longer.

4) Rolling belt: fixed on both sides of the fuselage, supporting the whole fuselage.

5) Body part: the body part of the whole granulator is particularly important. It uses high-quality medium carbon steel plate, built-in special rubber lining or acid resistant stainless steel lining for welding, in order to achieve automatic scar removal and tumor removal, eliminating the traditional scraper equipment, and through strict quality control and special process requirements, to achieve the purpose of this machine.

Fertilizer Granulation Technology

Since the mid-1980s, extrusion method has been greatly developed, and more and more industrial production equipment has been established in various places. Now, extrusion granulation compound fertilizer production line technology has become an international fertilizer research center. A new production technology of compound fertilizer was recommended.

Bio Fertilizer Granulation Line
Bio Fertilizer Granulation Line

Working principle of extrusion granulation of compound fertilizer production line:

The material is fed into a pair of counter rotating roll gaps (bite zones) of the roll granulator. To form a compact sheet of material under extrusion. After crushing and sieving the flake, the granular product with the required size can be obtained.

The formation mechanism of extruded pellets in compound fertilizer production line is as follows

At present, the general explanation of the material forming mechanism in the extrusion process is that after the material is compressed, the particles will be rearranged, and the air between the particles will be removed, so as to remove the voids in the material.

After further compression of the material, due to their different characteristics, the material particles will be in the following two situations: when the material is fragile, some particles will break, thus filling the remaining gap. In addition, if the atoms or molecules in the environment can not be rapidly decomposed into new particles, the free chemical bonds on the broken new surfaces will form strong recombination bonds when the new surfaces contact each other.

In the extrusion process of pelletizer used for fertilizer, the particles of material can also form solid bridge. The energy supplied to the system in the form of pressure will generate heat energy at the contact point of the material particles, thus melting the material. When the temperature of the material decreases, a solid bridge is formed.

Detailed info on this granulation technology, go to https://fertilizergranulatorfactory.com/double-roller-granulator/

Main equipment of extrusion granulation compound fertilizer production line

1. Forced feeder
One of the advances in extrusion granulation compound fertilizer production line technology is the use of forced feeding in fertilizer granulator, which is usually achieved by the driving force of screw. The extrusion process adopts the form of gravity free feeding.
Forced feed, easy to control the feed speed and reduce the slip phenomenon in the bite area. More importantly, the material can be partially degassed and compacted in advance in the forced feeder, thus greatly improving the product quality.
2. Crushing equipment
The flakes obtained by extrusion must undergo a so-called granulation process, such as crushing and sieving, to obtain the desired size of particles. The progress of pelletizing equipment is mainly due to a lot of experience gained in the relationship between the form of crushing equipment and products.

Zhengzhou SX Granulator Manufacturing Factory vigorously promotes energy-saving, environmental protection, high-efficiency new extrusion granulation compound fertilizer production line technology, and continuous progress and improvement.

How to make organic fertilizer products from cow manure disposal?

All kinds of animal manure and livestock manure contain a lot of organic matter. We can use fertilizer manufacturing technology to treat these raw materials and use them as organic raw materials to produce organic fertilizer. Describe the production line of fertilizer production line.

Compost Turner for Cow Dung Disposal
Compost Turner for Cow Dung Disposal

After meeting people’s material and cultural needs, people have higher and higher requirements for human settlements and ecological environment. From the mother to meet the needs of the ecological environment, aquaculture caused by air pollution, water pollution and soil pollution is also disgusting. Therefore, how to deal with feces and protect the environment has become one of the important issues to restore people’s stability and healthy development. Animal manure, chicken manure and cow manure must be treated with the production equipment of the organic fertilizer production line.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

Animal fertilizer, such as cow dung production line equipment, is used to process cow dung into organic fertilizer, which is then applied to the soil. It can not only improve the soil environment, improve human settlements, reduce pollution, reduce pollution, but also recycle the ecological environment resources after applying organic fertilizer. The organic fertilizer production line is the environmental protection equipment of cattle industry in the new era.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

How to design a project? In the manure and organic fertilizer production line, we are equipped with different series of fertilizer equipment, but also need to use different types of fertilizer machine to produce organic fertilizer granulator.

In manufacturing technology, it is necessary to use fermentation composting machine to ferment organic raw materials, and use fermentation technology to kill bacteria in organic raw materials. In the process of fertilizer manufacturing, fertilizer crusher is needed to crush. The big raw materials are made into powder. Then put it into the fertilizer mixer to mix.

Rotary Screen Machine In The Process Of Cow Dung Podwer Making Machine
Rotary Screen Machine In The Process Of Cow Dung Podwer Making Machine

After mixing, if a granulator is needed, a fertilizer granulator is equipped in the organic fertilizer production process to granulate. Granulator type we can choose a new type of organic fertilizer granulator. Granulator is specially designed for the production of organic fertilizer granulator. For more other types of fertilizer granulator, we can choose drum granulator.

The design of this fertilizer equipment is not only suitable for cwo manure production in the process of cattle dung fertilizer production, but also for compound fertilizer granulator. Generally, to produce organic fertilizer granulator, we need to first use drum dryer to dry the granulator, and then use fertilizer screening machine to separate high-quality organic fertilizer granulator. The fertilizer granulator comes from the unequal fertilizer granulator.

The fertilizer production line designed by fertilizer manufacturing technology can produce organic fertilizer granulator, which not only improves the fertilizer production efficiency, but also meets the requirements of environmental protection. Using production line technology, cow manure organic fertilizer equipment can produce fertilizer as organic fertilizer, which has great advantages.

The necessity and feasibility of enzyme organic fertilizer project construction from manure; the technical scheme of enzyme organic fertilizer project from manure; the economic analysis and investment estimation of enzyme organic fertilizer project construction from manure. The background of organic fertilizer equipment project and the necessity of construction, under the background of the project, the pollutants mainly come from: the excrement produced by collective breeding; the emission of organic matter.

If the feces are not treated in a centralized way, it will seriously pollute the air and water quality, and have a very serious impact on people’s lives. Therefore, the feces will be treated in the breeding process to achieve clean reproduction and turn waste into treasure. The treated feces are original, and can significantly improve the quality of crops and reduce the production of harmful substances and heavy metals in crops Content, good for human health.

As a professional fertilizer machinery manufacturer, we can not only design cattle manure organic fertilizer production line, but also design biological fertilizer production line to produce biological organic fertilizer granulator.

Bio Fertilizer Application Tips

Things needing attention in applying bacterial fertilizer

Matters needing attention in applying bacterial fertilizer. Bacterial fertilizer, also known as biological fertilizer, does not contain nutrients needed for plant growth and development. It is a new type of pollution-free compound biological fertilizer developed through scientific formula and joint processing. There are many microorganisms in the soil, mainly through the life activities of microorganisms to improve the nutritional conditions of crops. Our company produces all the equipment needed for the production of biological fertilizer.

Wrong ways to apply bio fertilizer

1. According to the local conditions, it is not suitable to apply biological bacteria fertilizer in the soil with high sulfur content and rusty paddy field, because sulfur can kill biological bacteria. For the rice field transferred by marsh, the bacterial fertilizer generally did not spread, and the spraying effect was obvious. Because of the bad temperature conditions, bacterial fertilizer is not suitable for high temperature, low temperature and drought farmland. The optimum temperature for bacterial fertilizer application is 25-37 ° C, and the effect is poor when the temperature is lower than 5 ° C or higher than 45 ° C. When the soil moisture content is between 60-70%, the effect of bacterial fertilizer is better. Roller granulation can be used to produce bacterial fertilizer. Bacterial fertilizers should not be mixed with fungicides, pesticides, herbicides, sulfur-containing fertilizers (such as potassium sulfate, etc.) and rice straw ash, because these drugs and fertilizers can easily kill biological bacteria. If you have to use the above medicine and fertilizer, you can apply bacterial fertilizer first, and then spray medicine and weeds after 48 hours. When using bacterial fertilizer for seed dressing, do not mix seeds with bacterial fertilizer, seeds with fungicides.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

How to prevent the mixed use of bacterial fertilizer? 

2. In addition, it is necessary to prevent the mixed use of bacterial fertilizer and immature farm manure. In the field of chemical fertilizer application for many years, the amount of chemical fertilizer and organic fertilizer can not be greatly reduced when applying biological bacterial fertilizer. Due to the dependence of crops on chemical fertilizer, the use of biological bacterial fertilizer instead of nitrogen fertilizer makes crops unable to adapt. The replacement amount of bacterial fertilizer should be gradually increased to replace 30%, 40% and 60% of nitrogen fertilizer in two and three years respectively. Phosphorus and potassium fertilizer can only make up, not reduce. Biological fertilizer is not a quick acting fertilizer that changes with time. It is effective when applied 7-10 days before the critical period of crop nutrition and nutrient absorption period.

Our company produces the most comprehensive fertilizer manufacturing equipment and the most complete models.

Organic Manure Made by Sheep Manure

1. Wide adaptability

Sheep manure is suitable for sandy soil and cohesive soil. It can be applied to various crops to improve yield, quality and efficiency.

Compost Made from Organic Waste
Compost Made from Organic Waste

2. Protect the root system of crops and provide comprehensive nutrition

Sheep manure organic fertilizer contains a lot of nutrients, trace elements, sugar and fat needed by plants. The CO2 released from the decomposition of sheep manure organic fertilizer can be used as a material for plant photosynthesis. Sheep manure also contains 6-8% N, P, K and 50-55% organic matter, which can provide comprehensive nutrition for crops.

3. Improve soil quality and promote the reproduction of soil microorganisms

The microorganism in sheep manure organic fertilizer propagates rapidly in the soil, leaving many fine tubes in the soil, which not only increases the permeability of the soil, but also makes the soil fluffy and soft, and the nutrients and water are not easy to lose, thus increasing the storage of soil water and fertilizer. It can avoid and eliminate soil compaction. The beneficial microorganisms in sheep manure organic fertilizer can also inhibit the reproduction of harmful bacteria and reduce the amount of pesticide.

4. Enhance the tolerance of crops to disease, drought and waterlogging

Because sheep manure organic fertilizer contains vitamins and natural antibiotics. It can enhance crop resistance, reduce or prevent disease.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

5. Increase crop yield

Beneficial microorganisms in sheep manure organic fertilizer use soil organic matter to produce secondary metabolites, which contain a lot of growth promoting substances.

The sheep manure was taken to the organic fertilizer factory, and the organic fertilizer manufacturing equipment was used for fermentation to realize harmless treatment. After decomposition, it is crushed, sieved, granulated and packaged into organic fertilizer. After that, organic fertilizers are classified, processed and packaged into fertilizers of different specifications, such as field crops, orchard vegetable bases, landscaping, family gardening, and then sold. More detailed info on organic fertilizer production business from sheep manure go to https://fertilizerplantdesigner.com/sheep-manure-compost/

Cost to produce 70000 tons organic fertilizer annually

Production Capacity

The cost of an organic fertilizer plant ranges from hundreds of thousands to millions. The cost of a 70000 ton organic fertilizer plant will be affected by the factors of high configuration, low specification and different equipment required.

Raw materials for organic fertilizer production

The organic fertilizer production line produces organic fertilizer with pig manure and chicken manure as raw materials, without chemical composition. The digestibility of chickens and pigs is poor, only 25% of the nutrients are consumed, while the other 75% of the nutrients in the feed are excreted by faeces, so that the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.

How to configure best available ?

1. Fermentation composting windrow turner: it can ferment and rotate materials in the fermentation process.
2. Crusher: crushing high humidity materials and other raw materials in the process of organic fertilizer production.
3. Mixer: mix all kinds of raw materials.
4. Granulator: Granulation of mixed materials; easy separation and packaging.
5. Dryer: drying granular materials with certain humidity.
6. Cooler: it can quickly cool and dry materials and improve production efficiency.
7. Screening machine: screening and grading finished fertilizer.
8. Coating machine: particles are coated outside to prevent coking of fertilizer.
9. Automatic weighing and packaging machine: quantitative bagging and packaging of finished products.
It is recommended that you call the manufacturer of organic fertilizer equipment directly for consultation.

How to make organic fertilizer in Jordan

Project introduction

Jordan organic fertilizer production line is a chicken manure organic fertilizer production line. Chicken manure production line, also known as bio organic fertilizer production line, is a set of production equipment which takes fresh chicken manure as raw material and produces natural organic chicken manure fertilizer through a series of processing.

Production processes

There are two steps in the processing of commercial organic fertilizer in chicken manure production line: early fermentation treatment part and deep processing granulation part. The equipment needed for biological fertilizer production includes composter, organic fertilizer granulator, fertilizer crusher and screen machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

Raw materials 

More than 65% of the fermented rotten chicken manure is ground by the conveyor belt, and the raw material is crushed and mixed with the raw material mill through the electronic measurement (NPK). The good material is crushed by the belt conveyor and granulated by stirring drum. In the drum granulator, under the condition of water and steam, the raw material temperature rises and the viscous material is sticky Itself is triggered.

Granulation process

Under the continuous rolling of the roller granulator, the material gradually rolls into a ball, and at the end of the granulator, the material enters into the pelletizing plate through the belt conveyor. Within the range of the granulation plate, the particles are continuously high and high, and continuously roll and circulate under the gravity. The strength of the particles is further enhanced, and the appearance of the particles is more round. With the increase of the particles in the pelletizing plate, the particles are gradually increased. NPK fertilizer manufacturing process is very similar to Jordan’s organic fertilizer production line.w

How to make npk by dry granulation method?

NPK Dry Granulation Technology

Dry granulation is a low-cost fertilizer processing technology, not wet manufacturing. In the manufacture of NPK fertilizer, the dry powder particles are directly rolled into the other one, leading to the formation of chemicals.

How to make npk granules?

This method is used in the environment that requires humidity and temperature control granulation, so it can not only produce NPK fertilizer, but also granulation in this way.
Dry manufacturing is a kind of powder fusion method, which is used in pharmaceutical industry and chemical fertilizer process to improve the fluidity of powder by increasing particle size.

Dry Granulators for npk fertilizer production

This operation is done using a roller granulator and can be configured in different configurations and equipment designs. We also provide NPK fertilizer granulator equipment.

NPK dry granulation machine working performance

The roller granulator provides a powerful dry manufacturing process to produce particles with excellent fluidity. It is found that the fertilizer prepared by this method has good uniformity, compactness and low brittleness. The use of this method helps to reduce the physical and chemical limitations used to overcome materials.

Trends in organic fertilizer production

Reducing and reusing is really possible with organic gardening. But organic fertilizer plays an important role. Because the fruits, vegetables and gardens are harvested from the soil. You need to maintain soil nutrients for your fruits and vegetables and crops.

Compost Made from Organic Waste
Compost Made from Organic Waste

Time to use organic fertilizer

Most garden soils contain the most basic necessities. But it may not be enough. More is needed to fully develop.

When nutrition is needed for crop growth
Brass, potatoes and some other plants are more demanding – compost or dry manure is essential – poultry manure particles and buttons continuous planting season

Organic fertilizers are very useful because supplements see particles of poultry manure again
Lawns, shrubs, hedges, trees… Garden compost and manure is still a great supplier – find more lawn and shrub fertilizer here.

When growing on thin fertile soil

Work in manure – continue to use organic fertilizer to make compost of better quality, and plant cloves and beans as green fertilizer digs. Check out the organic base fertilizer and decarbonized rock dust link here.
Some products cannot use organic fertilizer. You must consider the following:

Where does organic fertilizer come from? For example, are algae threatened by commercial development? Will mining calcified seaweed destroy marine life? Does your fish fat come from fish waste?

Do manufacturers use important resources or are they involved in pollution? For example, burning carbon from natural gas used to produce chemical nitrogen,
How can you do this? Transporting large amounts of fresh manure?
Is it excessive or wasteful? The use of urea has attracted many supporters, but they are all considered bad for organic gardening, are soil structural microorganisms destroyed?

Fertilizer Coating Process

Coated fertilizer is a kind of NPK compound fertilizer widely used in agricultural production. It is popular with farmers for its low cost and high fertilizer efficiency. When NPK chemical fertilizer production line produces compound fertilizer, the treatment of coating machine is increased, which greatly improves the influence of fertilizer on crops.

The controlled release time of coating controlled release fertilizer is long, and the fertilization effect can be as long as 2 months to 1 year. NPK coated fertilizer can promote root growth, make crops mature early, solve the problem of crop fertilizer shortage caused by severe drought, and create favorable conditions for high yield of various crops.

NPK coated fertilizers can be used in the production of many crops. The output of rice, wheat, peanuts, corn, cotton, tobacco, vegetables, fruit trees, flowers, lawns and other crops increased significantly.

How to process NPK fertilizer production line

In the process of coating fertilizer, NPK fertilizer production line uses various nutrients, such as blood acid as coating layer, and the fertilizer is coated by coating machine. The coating can greatly reduce the loss of fertilizer and soil fixation, and greatly improve the utilization rate of fertilizer. The proportion of NPK and its trace elements in coated fertilizer processed by NPK fertilizer production line is determined according to crop demand and different soil conditions.

When we use NPK fertilizer production line to process coated fertilizer, we can produce special or general coated compound fertilizer for crops. This special NPK compound fertilizer has high fertilizer efficiency.

The application amount should be reduced according to the specific situation of crops and soil. The time interval of fertilization should be determined according to the length of controlled release cycle.

Therefore, when farmers use coated compound fertilizer, the production cost will be reduced.
Coating fertilizer for NPK fertilizer production line

Slow Release Fertilizer Production Process

Slow release controlled fertilizers release nutrients slowly in the soil to meet the nutrient requirements of the whole crop growth period. In the process of NPK fertilizer production, slow release and control of fertilizer are realized by granulation and coating.

Slow release fertilizer means that the release rate of available nutrients in plants is lower than that of fast fertilizer after fertilization in soil. Controlled release fertilizer refers to the regulation of nutrient release according to the set release mode and nutrient absorption law of crops. Release not only refers to the release period of fertilizer, but also refers to the release rate of nutrients in fertilizer, which conforms to the law of crop fertilizer demand.


Ideally, controlled release fertilizer can artificially control the supply and release rate of nutrients according to the nutrient requirements of different stages of crop growth. That is to say, nutrients can be released when crops need them and retained in the soil when they are not needed, so that a single application can meet all stages of crop growth.

NPK fertilizer production line processing slow release controlled fertilizer
NPK fertilizer production line can slow release and control fertilizer through fluidization treatment. The main production processes are: batch processing, mixing, granulation, drying, cooling, screening, coating, packaging. Fertilizer granulator is the key to slow release and control fertilizer processing. It determines the size, shape and hardness of fertilizer particles. Fertilizer granulator determines the appearance of the product, and the physical shape of the product also affects the fertilizer effect.

Rotary drum granulator is usually used for slow release and controlled fertilizer production for granulation. The roller granulator has the advantages of large production capacity, low production cost and spherical particles meet the production requirements of slow release fertilizer. The final stage of NPK fertilizer production and processing is coating. After particle coating, it becomes slow release fertilizer.

How to make granules fertilizer with pan granulation machine?

Organic-inorganic compound fertilizer is a compound fertilizer that integrates organic matter and inorganic fertilizer. Organic-inorganic compound fertilizer has various components, which can not only provide crop nutrients, but also improve soil biological activity and soil fertility, so it is widely used in cash crops.

Organic matter is an important component in organic-inorganic compound fertilizer, and its content directly determines the actual effect of bio-organic compound fertilizer. Therefore, the granulation process of organic-inorganic compound fertilizer production line is particularly important. The organic fertilizer disc granulation production line can realize the complete treatment of organic-inorganic compound fertilizer.

For the pan granulator, the addition of organic matter is also the key to granulation. Want to know how does the granulator make fertilizer granules by wet granulation method, welcome to https://www.fertilizermachinesale.com/pan-granulation-process/

Disc Pelletizer for Small Scale Cow Farm Manure Granualtion
According to the actual situation, several kinds of materials with abundant raw materials, low price and convenient processing can be selected as the raw materials of the pan granulator.

Organic fertilizer: chicken manure, pig manure, peat, plant ash, etc.
Inorganic fertilizers: urea, ammonium sulfate, superphosphate, calcium magnesium phosphate, potassium sulfate, potassium chloride, etc.

Organic compound fertilizer disc granulator

Organic fertilizer has strong water absorption and looseness, and its water content, fineness and other factors have a greater impact on granulation. Therefore, organic matter plays an important role in the production of disc granulators. On the premise of keeping the compound fertilizer and other inorganic nutrients unchanged, increasing the input of organic matter is an important way to improve the quality of biological compound fertilizer.

However, organic matter has strong dispersibility and has a greater impact on granulation. The organic content is too high, which is not conducive to the production of the pan granulator.

Experiments show that in the production line of organic fertilizer disc granulation, the amount of organic matter is about 25%-35%, and a better granulation effect can be obtained. The process of organic fertilizer disc granulation production line is suitable for the production of granular organic-inorganic compound fertilizer.

How to make organic fertilizer?

With the popularization of organic fertilizer, the use of organic fertilizer production equipment is also greatly increased, which makes the demand of organic fertilizer equipment increase year by year.

Therefore, the standard operation of organic fertilizer equipment has become the focus of attention. The following is a brief introduction to the matters needing attention when the organic fertilizer manufacturing process is newly built and the project is put into use.

1. Before the start-up of organic fertilizer production equipment
Since all parts of the new equipment are not yet in operation, it is necessary to heat up the equipment for the first time, which usually takes 40-50 minutes. For a specific operation, first raise the temperature, pull the motor V-belt by hand until it is released, and then continuously pull the motor 8-10 times according to the normal operation option. Then keep heating for about 10 minutes.

2. Temperature control after start-up

Before starting the machine, we have made a preliminary temperature adjustment on the equipment. The material treatment of organic fertilizer equipment in the production process is determined by the characteristics of the material itself. Therefore, heating should be continued after start-up, because normal production requires continuous heat supplement; different temperatures are adjusted according to different properties of plastics.
Manufacturing technology of organic fertilizer

3. When the fertilizer manufacturing process works normally

During normal operation, the temperature of the drum granulator should be stable and should not be high or low. The temperature should be about 200 ° C near the nozzle until the machine head. At this temperature, most materials can be treated well. For the double roller granulator, granulation can be carried out at normal temperature, and the moisture content of materials should be paid attention to during the granulation process.

4. Close the organic fertilizer manufacturing process

First of all, cut off the power supply of the host, and the plug of the machine head (the part with wrench) must be removed. Preheat separately before next use. As the organic fertilizer production equipment is heavy machinery, the corresponding operation procedures and production projects must be strictly observed when operating the organic fertilizer granulation equipment to ensure the safety of production. When installing, pay attention to whether the host is vertical to the ground. After installation, first check whether the screw of the machine is loose and whether the air box of the main unit door is fixed. If there is any looseness, please strengthen it to avoid accidents.

Quality Organic Fertilizer Selection Tips

There are many kinds of organic fertilizers on the market now. How to choose organic fertilizer scientifically and reasonably? If you want to buy high quality organic fertilizer, you should combine the following principles.

Top Three  Ways to Choose Quality Processed Organic Fertilizer Products

First:  What’s the organic fertilizer composed of?

1. Organic fertilizer must be decomposed completely before application. Like regular and qualified company products, all products adopt the most advanced organic fertilizer decomposition technology. Through the long-term fermentation of fermentation bacteria, bacteria can be completely killed and completely decomposed.

Second: How about the production standard?

2. Comply with organic fertilizer production standards. When purchasing organic fertilizer, you should clearly see the national standards. The organic content was + 45%, the total content of nitrogen, phosphorus and potassium was + 5%, the beneficial bacteria was ± 20 million / g, and the lactic acid was + 8%. SX organic fertilizer granulation mechanism makes granular fertilizer products have more comprehensive nutrients.

Third: What’s the smell of the organic fertilizer?

3. Smell the odor, the organic fertilizer has been deodorized in the production process, there should be no odor.

High quality organic fertilizer should contain a variety of beneficial microorganisms, which can continuously release nutrient elements and plant growth hormone needed by plant growth. High organic matter content can increase soil unity and particle structure, and improve soil fertility, moisture and heat preservation ability. The results show that the effect of fertilizer is long, the nutrition is released evenly and the effective period is long. Improve the micro ecological environment of crop roots and promote root growth.

Organic Fertilizer Production Methods

Organic fertilizers have already been used for quite some time. In olden days, before the development of artificial fertilizers, farmers would use available resources off their environment to produce organic fertilizers for produce. Not simply would it be easy to make organic fertilizers, yet it is also economical and effective. Some of the products farmers use to produce organic fertilizers include leftover food, grass, peels of bananas, eggshells, among others. Besides, it can help to save the surroundings since the waste which will go for the garbage bin is commonly used for any more meaningful purpose. Food waste, which is popular to create these fertilizers, is made up of organic matter which is perfect for making fertilizers. You could be capable to convert the wastes in a natural product abundant in nutrients, which will help to boost plant growth. Below are one of the ways you can help make your organic fertilizer.

Sort Your Home Waste.

Since humans will always consume food, it gets very readily available food remnants which you could utilize to help make the fertilizer. Fruit peelings and vegetables are usually extremely helpful, and you must prioritize upon them. Start with keeping eggshells, vegetable remains, and overripe fruits aside. These are generally biodegradable and also a large amount of nutrients. Avoid oils, milk products, and grease because this might cause the pile to get wet and in many cases produce an unpleasant smell. When you sort out these kinds of products, place the items outside, inside a trench and pour some wood ash on the waste. Wood ash is likely to fasten the decomposing process. After adding the wood ash, you might also add other components like sawdust. Animal waste including chicken waste and fresh cow dung is perfect for this process. Use it for those who have livestock. In case you don’t, you could purchase from farmers that have these resources available, for less money.

Cattle and Cattle Waste
Cattle and Cattle Waste

Add Natural Waste And Produce Compost.

After putting every one of these components in just one heap, add natural waste on the mixture. Some examples are grass clippings, vegetable leaves, branches or weeds. If the weeds in your garden have not flowered yet, you could dry them and after that chop those to work as the mulch. Weeds are generally loaded with nitrogen and can help you to protect your plants from losing nutrients. After this, the farmer needs to cover this layer, to guard it from animals or external tampering. The mix should then be left without having interruption for 3 weeks after which the farmer should open the compost heap. You should then rotate the compost using a handle to permit the ingredients to mix well plus, incorporate oxygen in the mixture. It is best to spin the compost a minimum of 3 times every week for excellent results.

Organic fertilizers certainly are a useful component for farmers that have a great deal of organic waste at their disposable. You only have to understand how to utilize the garbage, and you also are ready to go. The process of making organic fertilizer is just not complicated. Consider trying it for those who have not done it before.