Top 6 steps to make organic fertilizer granules?

In the process of organic fertilizer production, how to granulate the fermented raw materials is the key factor to determine whether the commercial fertilizer can enter the market. The following granulation methods are generally used.

Fertilizer production line

(1) Agglomerate granulation. Under the action of rotation, vibration and stirring, the wet powder in motion is agglomerated. Or the fluidized bed is used to coagulate dry powder and particles into suitable particles by supplying spray solution (adhesive).

(2) Extrusion granulation. It is a method of making dry powder or wet powder containing adhesive into cylindrical, spherical or sheet by mechanical processing such as extrusion, roll extrusion or pressing.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

(3) Crushing and granulation. It is to crush block materials into particles of appropriate size.

(4) Melt granulation. It is a method of granulation by cooling and hardening molten liquid.

(5) spray granulation. It is a method of directly granulating solid after concentration in liquid.

(6) Liquid phase crystallization granulation. It is a method that materials crystallize in liquid phase and agglomerate into spherical particles through liquid bridging agent and stirring.

This technology is widely used in pharmaceutical industry. Because the particle shape is spherical, it is also called spherical crystallization granulation method, which is abbreviated as spherulite granulation method.

Spherulite particles are pure material particles with good fluidity, filling and compression formability. In recent years, the technology has been successfully developed. That is, polymer copolymer precipitation is added in the spherulite crystallization process to prepare sustained-release, rapid release, enteric coated, gastric coated pellets, floating hollow pellets, biodegradable microcapsules, etc. Preparation of sustained release pellets.

More detailed info on orgnaic fertilizer granulation, go to https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/

How to dry wet compound fertilizer granules?

Particle drying is an essential step in the production line of nitrogen, phosphorus and potassium fertilizer. The state requires that the moisture content of compound fertilizer must be less than 30% to meet the national standard. Then in the process of compound fertilizer production, the water content of organic fertilizer after granulation reaches about 50%.

Sometimes even higher, the moisture content of dry particles has become an important link in fertilizer production.

Rotary Drum Dryer Used in Fertilizer Production Line
Rotary Drum Dryer Used in Fertilizer Production Line

In the drying process of fertilizer manufacturing process, it is very important to pay attention to the drying method. The fertilizer produced by the compound fertilizer equipment is full dry fertilizer. So how does compound fertilizer equipment produce dry fertilizer? What are the methods?

1. Mechanical dewatering method: mechanical dewatering method is to pressurize materials and then extrude some water. Common methods include pressing, sedimentation, filtration, centrifugation, etc. Mechanical dehydration is only used for the initial dehydration of raw materials. This method is not suitable for the production of particles.

Therefore, the moisture content of materials after mechanical dehydration is still high, generally 40-60%. However, mechanical dehydration is the most economical method, which is most suitable for the dehydration of poultry and animal feces.

2. Heating and drying method of compound fertilizer dryer: This is what we often call drum dryer drying method. It uses heat energy to enter the dryer barrel, and the temperature in the barrel reaches about 150 degrees. According to different materials, the temperature can be adjusted to evaporate the water in the materials.

A certain amount of heat energy is required to remove the water in the materials. This method usually uses air to dry the material. The air is preheated and sent to the dryer to transfer heat to the material, so that the water in the material evaporates to form water vapor, which is brought out of the dryer with the air.

The material can be heated and dried to remove the combined water in the material, so as to achieve the water content required by the product or raw material. This method can be applied to a variety of industries, and it is also one of the simplest methods to meet the requirements.

3. Chemical dehumidification method: this method uses hygroscopic agent to remove a small amount of moisture in gas, liquid and solid materials. Due to the limited dehumidification capacity of hygroscopic agent, it is now only used to remove trace moisture in materials. Therefore, this method is rarely used in production.

More detailes on dryer, go to https://www.fertilizer-plants.com/rotary-drum-dryer/

How to make qulaity organic fertilizer pellets with a cost effective granulation equipment?

With the rise and wide use of organic fertilizer in agriculture, the demand for chemical fertilizer is increasing. In China, we also rely on chemical fertilizer equipment to build some factories specializing in the production of organic fertilizer production lines.

The configuration of organic fertilizer production line shall be selected according to the processed raw materials. A good organic fertilizer production line will affect the overall operation and later production benefits.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

Organic fertilizer manufacturing process includes fermentation compost dumper, semi wet material crusher, horizontal mixer, fertilizer granulator, organic fertilizer dryer, cooler, drum screening machine, quantitative packaging scale, etc. Organic fertilizer granulator is an important link in the manufacturing process of organic fertilizer. The raw materials of organic fertilizer are fermented, crushed and granulated to control the “face value” of organic fertilizer.

The quality of the granulator directly affects the organic fermentation granules, and most consumers are visual users. The plump, compact and smooth granules will be loved by customers.
Organic fertilizer granulator has different models and prices, but it is also more suitable for users with different production needs. Now the national policy is also promoting the development of organic fertilizer operators, and there are also equipment purchases.

Subsidized services and organic fertilizer production can help solve the problem of livestock manure pollution recovery, which is also a key project promoted by the government.

We produce different types of organic fertilizer granulator, new organic fertilizer granulator, disc granulator, flat mold granulator and ring mold granulator.

The particles of the first two granulators are round. The particles of the latter two granulators are cylindrical, which can be selected by customers according to their actual needs. The right is the best.

Nowadays, like other organic fertilizer production equipment, organic fertilizer granulator is a matter of concern to farmers, because it is not only related to the rational utilization of resources, but also related to the environmental pollution of agricultural waste and livestock manure. The best way to solve these pollution sources is to return organic fertilizer to the field through processing equipment, which can not only raise land but also make money.

More details, welcome go to https://organicfertilizerproductionline.com/

Turnkey Project Solutions for Organic Fertilizer Granular Production

Professional disc granulator is a fertilizer granulator, which is used in the production line of organic fertilizer disc granulator.

The pot granulator can be used in both organic fertilizer production line and NPK fertilizer production line. The granulation rate is over 90%.

The professional disc granulator has the advantages of uniform granulation, high granulation rate, stable operation, durability and long service life, which is highly praised by users.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

It is an ideal product for the majority of users. The project has also won the approval of the soil durable fertilizer Station of Henan Provincial Department of agriculture, which is a national environmental protection technology promotion project.

The production line of 5 t / h organic fertilizer disc granulation with low consumption and investment is rich in raw material resources.

The organic fertilizer production line not only transforms fertilizer (animal manure, agricultural waste, industrial waste, urban sludge, domestic waste) into fertilizer, but also creates economy.

More types of fertilizer production lines, go to https://fertilizerproductionlines.com/

Organic Granular Fertilizer Production Production Technology

The special granulator for organic fertilizer is a kind of fertilizer granulator. After fermentation, it is used for pelleting various organic substances. There is no need to dry and crush raw materials before granulation. Spherical particles can be directly processed by batching, which can save a lot of energy.

Organic fertilizer granulation equipment is an important equipment in organic fertilizer production line. If the production of granular organic fertilizer is not good, it will directly affect the quality and effect of organic fertilizer. Then the granulator of organic fertilizer should pay attention to the production of organic fertilizer. Do you have any details?

Drum Granulation Machine
Drum Granulation Machine

1. The organic fertilizer granulator shall be equipped with two powder boxes for granulation, so that the granulator does not need to stop when changing the formula.

2. Before the organic fertilizer raw materials enter the organic fertilizer granulator, an efficient iron removal device must be placed to prevent the granulator from being damaged by some other impurities in the raw materials.

3. The organic fertilizer granulator should be placed on the cooler, and the crusher should be placed under the cooler.

4. In order to make the organic fertilizer particles fall from high to the bottom of the silo without damaging the bottom of the silo, a vertical spiral chute should be installed in the silo to slow down the impact speed.

5. The finished granular organic fertilizer should be packed in the finished product warehouse. Pay attention to the storage environment, so as not to affect the use effect of organic fertilizer.

The above are some details that should be paid attention to during the operation of organic fertilizer granulator. It not only saves a small amount of power input, but also effectively reduces the cost, and improves the efficiency, convenience and speed of the task.

The new organic fertilizer granulator also realizes higher organic content and the exclusive production of pure organic fertilizer.ra

Equipment Configurations on Granular Organic Fertilizer Production

Granular organic fertilizer is a complex production process in organic fertilizer. Therefore, the required organic fertilizer production process equipment is more complete. In order to make the production rhythm more smooth and ensure the quality of organic fertilizer, the quality and application effect of the production equipment of organic fertilizer are relatively strict. Therefore, it is recommended that users choose equipment from large factories to ensure the quality of organic fertilizer. The following is the introduction of the whole set of organic fertilizer production process equipment.

1. fermenting compost equipment: fermentation compost flipper is an essential equipment in the process of organic fertilizer fermentation, and fermentation is also the most important process in organic fertilizer production, which directly determines the success of organic fertilizer production. The main function of the tipper is to speed up the fermentation speed of raw materials, so that the raw materials can be fermented more evenly. The other is to control the fermentation temperature during fermentation.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

2. semi wet material crusher: semi wet material crusher can break the fermented raw materials into powder. It is the necessary equipment for the production of powdery organic fertilizer, and also the necessary pretreatment equipment for the production of granular organic fertilizer.

3. organic fertilizer mixer: the main function of organic fertilizer mixer is to fully integrate the auxiliary materials and raw materials required.

Large Compost Storage Bin
Large Compost Storage Bin

What kind of equipment is needed to produce granular organic fertilizer?

4. organic fertilizer granulating machine: This is the most important equipment in the production line of granular organic fertilizer. There are many types of granulator, which is designed for different types of raw materials. In order to improve the success rate of granulation or meet the special needs of users.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

5. Organic fertilizer dryer: the dryer is mainly used to dry the excess water in the granular organic fertilizer particles. The dried particles have high strength and are not easy to deform and degrade during transportation and storage.

6. organic fertilizer Cooler: because of the high temperature of dry particles, rotating cooler must be used to cool particles quickly, eliminate the hot gas of particles, and accelerate the cooling and forming of particles.

7. drum screen: the main function of the screen separator is to classify the particle size, and the qualified particles will enter the next process, and a small part of the particles that are too large or too small will be returned. The corresponding process is treated twice, thus forming a complete process production.

8. automatic packaging machine: even if qualified particles are transported to the finished product workshop, they shall be quantitatively packed by the packaging machine to improve the production efficiency.
The above is a complete set of equipment for the production process of granular organic fertilizer. Please pay attention to learn more about organic fertilizer equipment!

Price to make organic fertilzer

To build a small organic fertilizer processing plant, we need to buy two kinds of equipment: powder organic fertilizer production line and granular organic fertilizer production line. Compared with powder production line, particle production line equipment needs more equipment and investment.
The production line of powdered organic fertilizer needs to purchase equipment: fermentation overturning machine, pulverizer, packaging machine, etc. the cost of organic fertilizer production plant is between 80000 and 150000.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

What is the cost of the organic fertilizer production line?

Granular organic fertilizer production line needs to purchase equipment: fermentation turnover machine, pulverizer, granulator, screening machine, packaging machine, etc. the cost of organic fertilizer production plant is 150000-450000.

There are many kinds of organic fertilizer production machines sx, so we need to make the plan of organic fertilizer production line according to the different raw materials and output of organic fertilizer produced by customers.

Large scale chemical fertilizer plants should adopt a complete set of production configuration. The appearance and nutritional composition of the finished product can meet the market demand, and has great advantages in promoting the finished product of organic fertilizer.

The organic fertilizer production line with medium and low configuration is suitable for small and medium-sized chemical fertilizer plants. The sales scope of finished organic fertilizer is limited to nearby areas, and some processes in the production process of organic fertilizer need to be completed manually.