How to make organic fertilizer granules by drum granulation equipment?

Granulators used to convert organic fertilizer into thread and teeth can make various materials into specific shapes. This is a special molding equipment. The equipment uses the aerodynamic force formed by the internal high-speed rotating mixer to realize the mixing, spheroidizing and densification process of fine powder in the machine.

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

Conversion granulation is the wet granulation of agglomerates by a certain amount of water or steam, so after adjusting the humidity, the basic fertilizer will have a complete chemical reaction in the barrel. Under certain liquid conditions, the rotation of the barrel will squeeze the material particles. The pressure condenses back into a ball.

The combination of the two granulation methods makes the prepared particles have higher sphericity and more beautiful appearance. At the same time, it saves energy and has high energy efficiency.

Main features of drum granulator:

1) Low investment, good economic benefit and reliable performance;

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

2) Low energy consumption, no three wastes emission, stable operation, convenient maintenance, reasonable process layout, advanced process and low production cost;

3) The ball has high strength, good appearance quality, corrosion resistance, wear resistance and low energy consumption;
The working principle of the drum granulator is that the belt and pulley are driven by the main motor and transmitted to the drive shaft through the reducer. The driving gear meshed with the big gear ring is fixed on the vehicle body. Work with each other.

Material is added from the feed end through the cylinder. Through the function of the special structure inside the cylinder, it is made into particles, and then flows out through the outlet. Due to the continuous entry of materials and continuous rotation of granulator, mass production can be realized.

Drum Granulation Machine
Drum Granulation Machine

The whole fertilizer granulator can be divided into five parts

1) Support: the whole rotating part of the organic fertilizer drum granulator is supported by the support, which bears greater force. Therefore, the supporting wheel frame of the machine is welded with medium carbon steel plate and channel steel, which has passed the strict quality control and special process requirements and achieved the purpose of the machine.

In addition to fixing the bracket on the shelf, considering that it will cause greater friction with the rolling belt of the car body, our factory specially selects anti-corrosion and wear-resistant materials to greatly extend the service life of the machine. Casting integration technology is also used. In addition, there are hooks on the four corners of the roller carrier, which is convenient for loading and unloading.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

2) Transmission part: the transmission part of the whole granulator is very important to the whole body. The transmission frame is welded by channel steel and has passed the strict quality requirements. Installed on the gearbox, the main motor and reducer of our company use ISO products with reliable performance and reliable quality. The motor drives the pulley, V-belt and reducer to the spindle to make the body work. The transmission reducer is connected with the working parts of the main shaft through a nylon shaft pin connector.

3) Big gear: fixed on the body, with gear pinion, the opposite drive body work, using high-tech wear-resistant materials, so that the service life of the machine is longer.

4) Rolling belt: fixed on both sides of the fuselage, supporting the whole fuselage.

5) Body part: the body part of the whole granulator is particularly important. It uses high-quality medium carbon steel plate, built-in special rubber lining or acid resistant stainless steel lining for welding, in order to achieve automatic scar removal and tumor removal, eliminating the traditional scraper equipment, and through strict quality control and special process requirements, to achieve the purpose of this machine.

Bio Fertilizer Production Easy Tips

The production of organic fertilizer or bio fertilizer granulating machine can use fertilizer manufacturing technology, and a complete fertilizer production line is designed to produce pelletizer, and different types of fertilizer machines are equipped in the process of fertilizer manufacturing.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

The so-called bio organic fertilizer production line is actually the ordinary organic fertilizer production line. The main reason for the difference between biology and common organisms is that in the process of production, the production line of bio organic fertilizer increases the link of adding microbial agents, which leads to the final production of organic fertilizer and bio organic fertilizer.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

The production line is organic fertilizer fermentation. In order to better explain the difference between the two production lines, let us first understand the difference between the production process of organic fertilizer and the production process of biological organic fertilizer.

Flow flow of organic fertilizer production line:

The basic process of the production line is as follows: the use of fermentation compost dumper to collect raw materials, and then stack and ferment raw materials can save more time. Next, the raw materials are crushed by the fertilizer pulverizer, and then screened by the screening machine. Raw material, then premixed. Next, the granulator is made by a fertilizer granulator. After granulation, the granulator is treated with a dryer and a cooling machine. Finally, the screening machine is used to screen and pack the high quality fertilizer.

Compost Turner for Cow Dung Disposal
Compost Turner for Cow Dung Disposal

Process flow of bio fertilizer production line:

In the process of bio organic fertilizer production line, raw materials shall be collected first, then bio fermentation with organic fertilizer starter shall be used to complete fermentation of semi-finished organic fertilizer products, then premixes shall be crushed and then pelletized, and then the granulator shall be dried and cooled by the fertilizer dryer dryer and cooling machine. Finally, the second screen and the pelletizer are packed.

Compost bagging Machine for Sale
Compost bagging Machine for Sale

From the above two kinds of organic fertilizer production, we can see that fermentation is the first and most important link of organic fertilizer production, because the final use effect of the organic fertilizer is in this link.

As a professional fertilizer machinery manufacturer for organic fertilizer equipment and inorganic fertilizer equipment, we not only designed the organic fertilizer production line, but also designed the biological fertilizer production line. These equipment will also be used in the bio fertilizer production line. Production of bio organic fertilizer granulating machine.

Leading Technology in Organic Fertilizer Production

At present, the growth of agricultural production generally depends on chemical fertilizer. On the one hand, it will cause environmental pollution. In fact, the non-point source pollution in rural areas is very serious, which has become a problem. On the other hand, it will affect the quality of agricultural products.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Therefore, people gradually realize that when using chemical fertilizer, we must increase the proportion of organic fertilizer, especially for vegetables, fruits, tobacco and other economic crops. The use of biological fertilizer can not only increase yield, but also improve quality and protect crops. Ecological environment, extensive use of municipal waste, sludge, livestock manure, orange and other waste. How to turn these organic materials into fertilizers, go to https://organicfertilizermachines.com/

The new technology of biological fertilizer production technology is used to produce biological fertilizer, which makes “grain fertilizer grain” form a virtuous circle chain. Therefore, biological fertilizer has become a new fertilizer and new fertilizer industry for the development of ecological home industry.

Organic fertilizer has the following characteristics:

1, rich in nutrients, high content, containing all kinds of nutrients needed for crop growth.
2. The effect of chemical fertilizer lasts for a long time, with both pre effect and post effect, which can fully meet the needs of various nutrients for crops in the whole growth period, but not in the late growth period. Interested in organic chemical fertilizer production? Go here.
3. It is simple and convenient to use. It can be used as base fertilizer at one time. The method is simple, labor-saving and time-saving.
4. The cost is low, and the price of similar goods is the lowest.
5. High efficiency, input ratio is more than 1:10-30.
6. It is widely used in all kinds of soil and crops, including all kinds of greenhouse vegetables, fruit trees, cash crops, food crops, medicinal materials, flowers, lawns, seeds, etc.

Conditions for plant construction:

Reliability of raw material supply. The main raw material of this product is animal manure. Auxiliary materials include: peat, sawdust, straw, soybean cake, corn flour and other wastes. No more than 70 tons of raw material should be used per day.

Process of organic fertilizer production line:

The main ingredients include rice straw, pig manure, charcoal, etc.
The production process of organic fertilizer mainly includes: inoculation and fermentation of organic matter, main fermentation, crushing, ingredient mixing, drying, grading, cooling, screening, metering and packaging, etc.

In the granulation process, we need to pay attention to the design of different types of fertilizer models for different raw materials and fertilizer production lines. For example, in the organic fertilizer production line, we can use the disc granulator to produce the organic fertilizer granules, or we can choose the drum granulator, which is usually used in the NPK fertilizer manufacturing process to produce the compound fertilizer granulator to produce the organic fertilizer granulator Fertilizer granulator.

All Things You Need to Know about Organic Fertilizer

With the continuous development of economy, various negative effects caused by environmental pollution also follow. If we can not solve the problem of air pollution for the time being, the consequences will be more serious. While bringing adverse effects to people’s lives, it also directly leads to more dangerous diseases, which makes more and more users use the production process of organic fertilizer and worries many manufacturers. At the same time, users themselves are more worried about this situation. How does the organic fertilizer machine, disposal , welcome go to https://www.wastetofertilizer.com/

Organic Fertilizer Granulation Plant
Organic Fertilizer Granulation Plant

The use of users is more concerned by enterprises. In the development of new products, also according to the use of improved. When tracking the after-sales situation, manufacturers usually send appropriate manpower to interview users who purchase organic fertilizer equipment, and record various situations encountered in use, so as to facilitate future production and provide corresponding opinions to users. The use of users directly leads to the research and development direction of new products.

Organic fertilizer manufacturing process equipment by sx needs fermentation dumper, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

In the use of organic fertilizer manufacturing process will encounter a variety of problems, because no one can guarantee that the equipment will never have any problems, organic fertilizer production line occasionally problems are normal.

The main problem occurs in the normal use of the process, so it is necessary to conduct proper after-sales tracking. We give users a certain sense of security, provide them with suitable NPK fertilizer granulator, let users know their own equipment, the error will be reduced to a small.

Fertilizer Granulation Technology

Since the mid-1980s, extrusion method has been greatly developed, and more and more industrial production equipment has been established in various places. Now, extrusion granulation compound fertilizer production line technology has become an international fertilizer research center. A new production technology of compound fertilizer was recommended.

Bio Fertilizer Granulation Line
Bio Fertilizer Granulation Line

Working principle of extrusion granulation of compound fertilizer production line:

The material is fed into a pair of counter rotating roll gaps (bite zones) of the roll granulator. To form a compact sheet of material under extrusion. After crushing and sieving the flake, the granular product with the required size can be obtained.

The formation mechanism of extruded pellets in compound fertilizer production line is as follows

At present, the general explanation of the material forming mechanism in the extrusion process is that after the material is compressed, the particles will be rearranged, and the air between the particles will be removed, so as to remove the voids in the material.

After further compression of the material, due to their different characteristics, the material particles will be in the following two situations: when the material is fragile, some particles will break, thus filling the remaining gap. In addition, if the atoms or molecules in the environment can not be rapidly decomposed into new particles, the free chemical bonds on the broken new surfaces will form strong recombination bonds when the new surfaces contact each other.

In the extrusion process of pelletizer used for fertilizer, the particles of material can also form solid bridge. The energy supplied to the system in the form of pressure will generate heat energy at the contact point of the material particles, thus melting the material. When the temperature of the material decreases, a solid bridge is formed.

Detailed info on this granulation technology, go to https://fertilizergranulatorfactory.com/double-roller-granulator/

Main equipment of extrusion granulation compound fertilizer production line

1. Forced feeder
One of the advances in extrusion granulation compound fertilizer production line technology is the use of forced feeding in fertilizer granulator, which is usually achieved by the driving force of screw. The extrusion process adopts the form of gravity free feeding.
Forced feed, easy to control the feed speed and reduce the slip phenomenon in the bite area. More importantly, the material can be partially degassed and compacted in advance in the forced feeder, thus greatly improving the product quality.
2. Crushing equipment
The flakes obtained by extrusion must undergo a so-called granulation process, such as crushing and sieving, to obtain the desired size of particles. The progress of pelletizing equipment is mainly due to a lot of experience gained in the relationship between the form of crushing equipment and products.

Zhengzhou SX Granulator Manufacturing Factory vigorously promotes energy-saving, environmental protection, high-efficiency new extrusion granulation compound fertilizer production line technology, and continuous progress and improvement.

Remarkable Website – Bio Fertilizer From Animal Manure Will Help You Get There

The production process of organic fertilizer is suitable for the production of organic fertilizer in chicken manure, duck manure, goose manure, pig manure, cow manure, sheep manure, pigeon manure, rabbit manure and other common animal manure. If 10-20% plant straw is added, the effect will be better.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

Treatment methods of organic fertilizer manufacturing process
Production technology of animal manure organic fertilizer

1. Raw materials: livestock manure, straw powder (grass powder, sawdust, bran, mushroom substrate, cake), starter, organic fertilizer equipment.

2. Production method: Sprinkle 20-30cm fertilizer. Sprinkle with grass powder, then sprinkle with manure thinner. Sprinkle fertilizer, rice straw powder and diluted bacterial solution again. After turning over, check the drying humidity of fermentation materials.

The drying humidity is about 60%, that is to say, hold the fermented material tightly with your hand, and feel the watermark on your hand, but there is no water drop. If the fermentation material is too dry, sprinkle appropriate amount of water when turning again. If the fermentation material is too wet, add dry manure or dry soil.

After mixing, pile up and cover with a layer of straw or film for fermentation. Use compost turning machine to process fermentation materials on time.

3. Fermentation time: 7-10 days in summer, 10-15 days in spring and autumn, and fermentation in plastic greenhouse in winter. The organic fertilizer after fermentation was dark brown, and the odor was reduced.
Fermented organic fertilizer

1. Mix the starter and fermentation material in proportion to start fermentation.

2. The fermentation process needs oxygen supply. Composting trucks are used to turn over materials and increase oxygen supply. Generally, fermentation can be completed in 5-7 days.

The organic fertilizer fermented in this way can be directly used as basic fertilizer for crops. If further treatment is carried out, other organic fertilizer equipment, granulator granulation, drying, cooling, bagging and selling as commercial fertilizer are required. More detailed info you want to know on organic fertilizer machines, go to https://organicfertilizerproductionline.com/compost-fertilizer-making-machine/

How 3 Things Will Change The Way You Approach Microbial Fertilizer

Microbial fertilizer can also be produced in the process of fertilizer manufacturing. As a new type of organic fertilizer, it can be produced through the production line of biological fertilizer, and its price is far higher than that of fertilizer and organic fertilizer. So almost all people who have used microbial fertilizer will choose to buy it again. What is the reason?

Cow Dung as Commercial Fertilizer
Cow Dung as Commercial Fertilizer

1. Deterioration of soil environment

The long-term use of single fertilizer leads to the deterioration of soil environment. Soil degradation will affect the reproductive and metabolic capacity of beneficial microorganisms and even lead to death. Some harmful microorganisms will take the opportunity to reproduce in large quantities. , invade the root of the plant and spread to the whole plant. Because of the growing of crops in soil, there are problems in the soil, which has a great influence on crops.

Want to make quality bio fertilizer products, go to https://organicfertilizerproductionline.com/bio-fertilizer-plant-project/

Most plants are suitable for the micro acid and micro alkali environment. However, the existence of a large number of acid ions makes the root system unable to absorb and secrete substances normally, which leads to the root nutrition can not keep up with, which affects the growth of the whole plant.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

The utilization of fertilizer decreased. The long-term use of this fertilizer in fertilizer production leads to the deposition of a large number of elements such as phosphorus and potassium in the soil. When applied again, it will not be absorbed by the soil, but it will leach along the water, resulting in acidizing the soil environment.

2. The environment of Rhizosphere Microorganism worsens

Rhizosphere is a part of the soil micro soil region which is different from soil in physical, chemical and biological characteristics due to the influence of plant root activity. The difference between soil and soil is pH value, microbial activity change, etc. Here are solutions for you to make qualified bio fertilizer products.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

The microorganisms that grow and propagate under the influence of plant roots in soil can transform organic matter into organic matter and provide nutrition for plants; meanwhile, they can secrete vitamins, etc., so as to promote the growth of plants.

The increase of acid iron content in soil will affect the change of micro ecological environment of roots, worsen the living environment of microorganisms, reduce the decomposition ability of organic matter and secretion, make the root malnourishment and affect the growth of plants.
Picture of NPK fertilizer production line and organic fertilizer production line to be designed:

3. Advantages of microbial fertilizer:

Microbial fertilizer is a product with special fertilizer effect caused by the life activities of microorganisms. It has many functions that other fertilizers do not have.

Want to make bio fertilizer pellets for your plants, go to https://organicfertilizerproductionline.com/granulation-plant/

1) Improve soil fertility: nitrogen fixing microorganisms can increase nitrogen sources in soil; phosphorus and dissolved potassium microorganisms can decompose insoluble phosphorus in soil to absorb and use crops; in addition, the application of bacterial fertilizer can rapidly propagate and form a powerful beneficial plant flora, fundamentally improve the ecological structure of soil and make the hardened soil loose and permeable.

Bio Fertilizer Compost Plant
Bio Fertilizer Compost Plant

2) Enhance the resistance and worm resistance of crops: the growth and propagation of beneficial microorganisms in fertilizer can form the dominant population of the micro ecosystem of rhizosphere soil of crops, and inhabit the growth and reproduction of other harmful microorganisms; microorganisms can stimulate the growth of crops and improve the ability of agricultural products to resist adverse environment; the strains in fertilizer can induce the production of superoxide dismutase And eliminate the harmful factors in the environment, can improve the resistance of crops and reduce diseases.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

3) Improve the ecological organic matter of crops. Microbial fertilizer can stimulate the fixed potassium, calcium, zinc and other micronutrients in the soil, and produce a variety of plant elements, stimulate and regulate the growth of crops, improve the quality of crops, improve taste and keep fresh. It is long and more resistant to storage.

Want to make bio fertilizer from manure wastes, here are guidelines for your reference.

Whether it is microbial fertilizer or organic fertilizer, we can design various fertilizer production lines through fertilizer equipment to produce various types of fertilizer. As a professional fertilizer mechanism manufacturer, we can not only produce organic fertilizer machine or NPK, but also can design different fertilizer production lines to produce various types of fertilizer granulator. For example, a bio fertilizer production line designed to produce a bio organic fertilizer granulator.

How to use bio fertilizer?

Bio fertilizer production line from SX Plants specially designed for the production of bio organic fertilizer. In the production process of bio organic fertilizer, different types and series of fertilizer equipment are equipped to complete the production process. What is the use of biological fertilizer? Share with you.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Bio organic fertilizer is a new type of fertilizer with the characteristics of environmental protection and high utilization rate. Generally, bio organic fertilizer not only contains a lot of nitrogen, phosphorus, potassium and other elements, but also contains calcium, zinc, phosphorus and other trace elements. Magnesium, sulfur, iron, boron, and a large number of organic and humic acids, with fast, slow, balanced fertilizer supply and other characteristics. How to uses thess materials to make bio fertilizer, here is the detailed production process.

In the fertilizer manufacturing process, it is equipped with different types and series of fertilizer equipment. In the production of bio organic fertilizer, the first step is to use fermentation technology to ferment raw materials to kill bacteria in raw materials. When the fertilizer mixer and fertilizer crusher process raw materials, the fertilizer granulator is the main product in the fertilizer manufacturing process. These series of machines are also equipped with organic fertilizer production line to manufacture the organic fertilizer granulator. The production process of bio organic fertilizer is mainly from raw materials to semi-finished products. There are two main production processes, one is plane composting process, the other is trough aerobic fermentation process. Small scale pilot production in the laboratory also uses sealed box / tank fermentation.

Why so many people use organic manure waste?

1. In order to improve the soil fertility, the use of nitrogen fixing microbial fertilizer can increase the source of nitrogen in the soil; dissolved phosphorus and potassium microbial fertilizer can decompose insoluble phosphorus and potassium in the soil and convert them into phosphorus. Potassium can be absorbed and utilized by crops to improve the nutritional status of crops.


2. Microbial fertilizer can produce large-scale growth and reproduction in the roots of crops, which can inhibit or reduce the breeding opportunities of pathogenic microorganisms; due to the role of anti microbial, it can reduce crop diseases; for the large-scale growth of microorganisms, mycelium can increase water absorption and improve the drought resistance of crops.
4. Reduce the use of chemical fertilizers and improve the quality of crops. The use of microbial fertilizers can improve the quality of agricultural products, such as protein, sugar, vitamins and so on. Some can reduce nitrate accumulation. In some cases, the improvement of quality is more beneficial than the increase of yield.
Using these automatic or semi-automatic fertilizer equipment to complete the production of bio organic fertilizer not only improves the work efficiency, but also improves the utilization rate of raw materials.

Want to know more info on bio fertilizer production, welcome go to https://organicfertilizerplants.com/bio-organic-fertilizer-production/

Detailed Process to Make Organic Fertilizer Products

Organic fertilizer production line is a kind of special equipment for treating poultry manure to form organic fertilizer. This kind of production line has a certain working standard in processing, only according to the working standard can it play a role in production. So, what is the working standard of organic fertilizer production line in the process of processing?

Bio Fertilizer Production Line
Bio Fertilizer Production Line

The water content of sludge in organic fertilizer production line is high, about 75% ≤ 80%, and the content of harmful bacteria is not high after anaerobic fermentation. When transported back to the fermentation plant, the raw materials with low water content should be put into the fermentation tank, and then the mixed waste should be put on the top of the fermentation tank to make full use of the liquid. Organic fertilizer and improve the content of various nutrients in raw materials.

In the fermentation process, the moisture content of raw material is 50% ≤ 55%.

When the temperature reaches 65-70 ℃, the composter can dump materials. When the temperature is too high, the beneficial bacteria in the raw material will be killed. When the content of beneficial bacteria in the finished product is unqualified, the fermentation time can reach 5 to 7 days in summer and longer in winter.

At this time, the moisture content of the decomposition product is 35% ≤ 40%, which can be crushed. It can be carried out by special organic fertilizer crusher. Broken material bins.

Three to four warehouses of ingredients and two other warehouses with trace elements will be weighed automatically and sent to the main conveyor to the double shaft organic fertilizer production line for mixing.
Keep stirring the material. After mixing, the material directly enters the bucket elevator and rises to the ground, and enters at a height of 2m. The chain mill is crushed. Because the agglomeration is small in the mixing process, the granulation effect is not good, so the comminuted materials are sent to the disc feeder, which can feed several granulators evenly at the same time, and then use NPK fertilizer granulator for granulation treatment.

Finally, the fertilizer granules are processed, measured and packaged by NPK fertilizer manufacturing process, and then sold as commercial fertilizer.

How to make organic fertilizer at commercial scale?

When using a complete organic fertilizer production line to produce organic fertilizer granulator, it usually needs three parts. Share with you. For different types of organic fertilizer granulator or organic fertilizer powder plant, the fertilizer production process is different, and different types of fertilizer equipment are needed. Line.

Disc Granulation Line
Disc Granulation Line

There are two main parts of the equipment in the process of organic fertilizer production. Because of the relationship between production time, they are independent, interrelated and inseparable. The first part is the fermentation part, also known as the fermentation trilogy.

The main equipment sequence is: the first step is premixed equipment, which is based on the ratio of carbon to nitrogen, the ratio of carbon to phosphorus, the ratio of carbon to potassium, the mixture of water and bacteria; the second part is the flipping part, namely the equipment in the flipping fermentation tank, which is turned over according to the compost temperature, water content and air permeability in the fermentation tank; the trilogy is a refining equipment, also known as semi wet material crusher, which is carried out after fermentation Because mycelium is connected with each other, it is impossible to directly granulation, so special crusher is used for crushing.

Fertilizer Screener for Quality Compost Production
Fertilizer Screener for Quality Compost Production

The second part of the equipment is the granulation part. The main equipment includes automatic batching machine, pulverizer, granulator, dryer, cooler, screen separator, coating machine, automatic packaging machine, conveyor, auxiliary equipment, including induced draft fan, dust removal equipment, heating equipment, etc. are not very different from those in fertilizer manufacturing process. These two parts are independent, because fermentation takes a certain time and process. The granulation part requires a specific process.

Disc Granulation Line
Disc Granulation Line

The interrelationship means that no complete fermentation of the first part, qualified organic fertilizer without granulation and organic fertilizer with good external quality will not produce fine products.

These machines can be used in the production of NPK fertilizer in addition to the production line of organic fertilizer, but also for the production of NPK and compound fertilizer granulating machine. In addition to these types of fertilizer equipment used in the production line, there are other types of fertilizer. In designing fertilizer production line, we will design the appropriate fertilizer production line according to the type of raw materials and other factors.

Fertilizer Application Method

Nutrient balance method is mainly used to determine the amount of fertilizer. The basic concept of nutrient balance method is that the nutrient absorption of crops is equal to the sum of nutrient supply of soil and fertilizer.

Compound Fertilizer Granules produced by NPK Plants
Compound Fertilizer Granules produced by NPK Plants

An organic fertilizer making machine converts fertilizer and straw into organic fertilizer. Part of the nutrients provided by chemical fertilizer for crops must be realized by fertilization. However, the amount of fertilizer applied to crops is not exactly the same as the nutrient supply of fertilizer. Since the crops in the current season only absorb and utilize part of the nutrients entering the farmland, considering the fertilizer utilization rate, the fertilizer amount can be calculated by the following formula:

Planned fertilizer amount (kg) = (total nutrients required for planned yield – soil nutrient supply) × fertilizer nutrient content × fertilizer utilization rate (%)

The amount of fertilizer applied to crops refers to the amount of certain nutrient elements. For specific chemical fertilizer varieties, the actual amount of chemical fertilizer should be calculated according to the following formula:

Commercial Fertilizer Production Line
Commercial Fertilizer Production Line

Planned crop fertilizer amount (kg) = physical fertilizer amount (kg) × active ingredient content (%)
Fertilizer application
Among them:
1. The total amount of nutrition required for planned yield (kg) = (planned yield / 100) × the amount of nutrition required per 100kg yield.
The plan is to increase the average yield of local crops by 10% to 15% in three years.
2. Soil nutrient supply (kg) = (yield of no fertilizer area / 100) × the amount of nutrient required per 100kg yield.
Soil fertility is usually estimated by soil sampling and testing. In the absence of laboratory conditions, it can also be estimated by the yield without fertilization (blank yield).
3. Generally speaking, the fertilizer utilization rate in current season is 30% – 35% for nitrogen fertilizer, 20% – 25% for phosphorus fertilizer and 25% – 35% for potassium fertilizer. According to the proportion, the double roll granulator can be used to treat NPK fertilizer.

Want to make your own fertilizer, go to https://organicfertilizerproductionline.com/

Small Animal Farm Manure Organic Fertilizer Production

For small farms, there is no need to invest in large quantities of organic fertilizer production lines. Just choose a small device for the current use, and you can add organic fertilizer manufacturing equipment later.

The small-scale organic fertilizer production line reduces the large-scale production line slightly, and the whole process is still the same. This is more suitable for investors with less initial capital and smaller sites. In order to produce organic fertilizer in line with national standards by using organic fertilizer production line, the government will also give certain subsidies.

Compost Turner Tunnel Type
Compost Turner Tunnel Type

Small scale organic fertilizer processing equipment can be built without a lot of funds. Some farmers directly invest in organic fertilizer production line. Farmers can also easily ferment and decompose poultry manure in the open space of their own farms.

With the continuous improvement of people’s awareness of food quality, the use of organic fertilizer is increasing, which brings unprecedented opportunities to organic fertilizer producers. The organic equipment needed in the biological fertilizer production line can transform livestock manure into organic fertilizer, effectively realize the recycling of waste, reduce environmental pollution, and greatly save resources.

The production line of powdery organic fertilizer was designed by Zhengzhou SX Compost Turner Machinery for the start-up farmers. We are worried about the high price of organic fertilizer processing equipment, but considering the relationship between farmers’ initial establishment of factories and economic funds, we have no place to dispose of our farm manure.

In addition, it pollutes the environment and has problems such as bad smell. Therefore, our company has designed a small production line of powdery organic fertilizer, which has less investment and quick effect, and does not have to worry about sales problems (self use or local sales). Sales volume). The production line of organic fertilizer is tens of thousands of yuan. The low-cost investment not only solves the problem of environmental pollution, but also increases the income. It can also apply for project subsidies from the local government.

The equipment of powdery organic fertilizer production line includes: organic fertilizer dumper, semi wet material crusher, horizontal mixer (optional parts must be added), drum granulator, drum screening machine, belt conveyor (belt length depends on the site), automatic packaging machine. The area of fermentation tank and production line is about 200 square meters (the area can be reduced according to the actual situation of customers).

How to dry organic fertilizer for easy storage?

SX organic fertilizer dryer greatly improves the energy-saving concept on the premise of ensuring the drying quality, and its use effect has a great breakthrough in practical application. Good organic fertilizer dryer should achieve the following three points:

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

Firstly, the drying operation should ensure the product quality; secondly, the drying operation should not cause environmental pollution. Finally, environmental protection and energy conservation should be carried out.
SX organic fertilizer dryer with high efficiency and energy saving

Drum dryer as a professional organic fertilizer manufacturing machine, using fresh chicken manure and cow manure as raw materials, does not contain any chemical components. Due to the poor digestion ability of chicken and cattle, only 25% of the nutrition can be consumed, while the remaining 75% of the nutrition in the feed is excreted with feces. Therefore, the dried products contain nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.

What kind of heat source can the dryer use and what are the requirements for drying temperature? How much is a small dryer? What is the price of the whole set of organic fertilizer equipment? As an enterprise of NPK fertilizer granulation equipment, we can answer for you. The dryer of organic fertilizer equipment not only creates economic benefits for enterprises, but also makes great contributions to human environmental protection projects.

As the supporting equipment of organic compound fertilizer production line, our company’s organic fertilizer dryer meets the drying demand of drum granulator. The finished product has fine particles and is composed of heating equipment, main engine, environmental protection equipment and new control system. According to the gravity drop of the material, the adjustable damping coefficient can not only control the dust and avoid the wind tunnel, but also save a lot of power of the rotating and environmental protection system.

SX organic fertilizer dryer has high efficiency and energy saving. According to the material drying detection system, the material is controlled by CVT unloading system to achieve quality control and output coordination. The drying requirements can be changed at any time to control the drying quality.

Drying Process in Fertilizer Production

With the development of economy, the agricultural industry is also developing, driving the development of some agricultural equipment. The dryer of organic fertilizer production line is one of them. The rotary drum dryer has reasonable design, excellent production performance, advanced technology, high output and small floor area.

Rotary Drum Dryer Used in Fertilizer Production Line
Rotary Drum Dryer Used in Fertilizer Production Line

The technology and adaptability of bio organic fertilizer dryer are constantly improved.

The dryer with electricity as fuel has environmental protection technology. The smaller, the more uniform. This is a better dryer. Fuel makes fuel fuller and dry material better. But in this case, the cost of fuel will increase. Therefore, some customers add the quality of this coal to some inferior coal, which can reduce the investment cost. However, in this case, the temperature in the machine will fluctuate and uneven, which will affect the quality of the dried material and achieve the desired effect, so it is not worth paying for this.

But we have to add inferior coal. Experts said that some inferior coal can be added to high-quality coal, but not too much, so the consequences are not obvious and fuel costs can be saved. Therefore, the use of coal as fuel drying equipment, the correct use of coal will produce unexpected results.

Rotary drum dryer is a special drying equipment with high moisture content, high viscosity, high water holding capacity and low calorific value specially designed for NPK fertilizer production process. The internal structure of the dryer has been specially designed, which not only improves the thermal efficiency, but also has the advantages of simple process design, low investment and operation cost. It is more suitable for users who need long-term storage of the granules treated by drum granulator

Increasing the inlet air temperature of the dryer can improve the thermal efficiency of the dryer, and the inlet air temperature is limited by the allowable temperature of the product. In the parallel flow particle suspension dryer, the surface temperature of the particles is low, so the inlet temperature of the drying equipment may be much higher than the allowable temperature of the product.

More details go here.

Top 6 ways to choose machines for organic fertilizer production

The main points of selecting complete sets of organic fertilizer production equipment are as follows

(1) Determine the size of the equipment: for example, you can determine how many tons can be produced per year, or how many tons can be produced per hour, you can determine the price. The biggest characteristic of self-propelled dumper is that it saves a lot of manpower and material resources, and makes the production scale of fertilizer more flexible.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

It is especially suitable for transforming agricultural waste, manure and organic domestic waste into high quality bio organic fertilizer. The biggest feature of the machine is that it integrates the crushing function of materials in the later stage of fermentation, improves the crushing efficiency and reduces the cost. It is especially suitable for the production of good bio organic fertilizer from microbial fermentation materials. Complete equipment model of general organic fertilizer equipment manufacturer.

(2) Determine the shape of particles: powder, cylindrical, oblate or standard round. The commonly used granulators are: disc granulator, mixing gear granulator, drum granulator, flat mold granulator and ring film granulator. The choice of granulator should be decided according to the local fertilizer market. Different equipment, different prices.

(3) To determine the configuration level of equipment needed for biological fertilizer production: different configuration level, different equipment prices, different labor.

(4) Determine the type of fertilizer produced. It adopts four-wheel walking design. The rotary cutter shaft installed under the frame can overturn, fluff and shift the stack. It can rotate forward, backward or freely.

It only needs one person to control and drive. Or work in the workshop. The overall structure of the machine is reasonable, the force is balanced, firm, the performance is safe and reliable, and the operation and maintenance is simple and convenient. There are four kinds of common organic fertilizer: pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer and microbial compound fertilizer. The equipment varies with varieties.

(5) Selection of fermentation thrower: General fermentation forms include chimney fermentation, shallow fermentation, deep tank fermentation, tower fermentation and drum fermentation. Different fermentation methods, different fermentation equipment.

(6) Determine the types of main organic raw materials: common organic raw materials include chicken manure, pig manure, cow manure, sheep manure, rice straw, drug residue, furfural residue, humic acid, pond sludge, municipal sewage treatment plant sludge. Wait. The choice of equipment is slightly different with different raw materials.

How make organi fertilizer granules with drum granulation equipment

1. In the solid granulation process of rotary drum granulator, urea, ammonium chloride, ammonium sulfate, potassium chloride and other single base fertilizers are used as raw materials and mixed in a certain proportion (mainly determined by the local market demand and soil test results)).

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

2. Then use fertilizer mixer to mix the dispersed raw materials evenly and crush them to a certain fineness. Next is the main necessary step – granulation, here you need a drum granulator.

3. The material is sent to the drum granulator by belt conveyor, and agglomerates to form particles through a series of humidification and heating processes.

4. The particles here are only semi-finished products. They need further treatment, including drying, screening, cooling and packaging. After all these steps, high quality compound fertilizer products can be obtained.

Drum granulator is the key equipment of NPK fertilizer granules production line, which is suitable for cold and hot granulation in large and medium-sized compound fertilizer plants. It and ordinary fertilizer granulator are wet granulation. By adding a certain amount of water and steam, the raw materials in the drum will become even and moist in the granulation process. Then, as the drum rotates, the material will combine and roll into particles. The fertilizer particles are spherical with a diameter of 3-4mm.

Drum granulator is the key equipment of NPK fertilizer production line, which is suitable for cold and hot granulation in large and medium-sized compound fertilizer plants. It and ordinary fertilizer granulator are wet granulation. By adding a certain amount of water and steam, the raw materials in the drum will become even and moist in the granulation process. Then, as the drum rotates, the material will combine and roll into particles. The fertilizer particles are spherical with a diameter of 3-4mm.

Why choose?

1. High granulation rate, drum granulator can adjust speed and control granulation.
2. Using solid granulation method, raw materials are easy to obtain and processing is relatively simple.
3. Liquid and steam injection is easy, and pipes and frames are provided.
4. Low investment, low production cost and high return.
5. The drum granulator uses the corrosion-resistant rubber engineering plastic as the lining to better protect the material from drum damage.
6. The particles produced belong to the secondary processing of base fertilizer, so there is almost no environmental pollution problem.
7. High quality steel and gear, stable operation, low noise.
8. Equipped with armrest shovel to help clean the roller.

Technical Parameters

Model Barrel Power Prod Capacity Overall dimensions L× W ×H weight
Inclination Internal diameter length Rotation speed
0 m m r/min kw t/h m t
ZG1.2×4 2-2.5 1.2 4 17 5.5 1-3 4.6×2.2×2.0 2.7
ZG1.4×5 2-2.5 1.4 5 14 7.5 3-5 4.8×2.8×2.3 8.5
ZG1.6×6 2-2.5 1.6 6 11.5 11 5-8 7.0×3.2×3.1 12.0
ZG1.8×7 2-2.5 1.8 7 11.5 15 8-10 8.3×3.5×3.3 18.5
ZG2.0×8 2-2.5 2.0 8 11 18.5 10-15 9.1×3.6×3.5 22.0
ZG2.2×8 2-2.5 2.2 8 10.5 22 15-20 9.5×4.4×3.9 28.0