According to the survey, the utilization rate of chemical fertilizers in my country is only 35%to 40%, and the rest are filtered by soil fixation or rainwater, causing environmental problems such as water pollution and richer lakes. Experts urgently call for reducing the use of chemical fertilizers, using more new biological fertilizers, and applying more organic fertilizers. The vast number of farmers also urgently need a new type of fertilizer to meet the needs of agricultural production.
manure compost organic fertilizer granulator
Organic fertilizerNPK fertilizer production line mainly crushes the previously fermented organic fertilizer raw materials, then sieved, and then measures the raw materials and other compatible components of the adhesive. After further drying to produce powder organic fertilizers), the materials that are fully mixed are evenly delivered to the granulator to make granules through the belt conveyor.
Select the appropriate organic fertilizer granulator according to the requirements of specific process. There are many types of granulators, such as roller extruders, discullars, and drummers. For granularized granular machines with strict particle size control, it is recommended to use roller squeeze granulator; for granular makers with general requirements for particle size and output, organic fertilizer is recommended to turn drummers.
Basically, all granular drying process can be made with double -roller particles. In particular, the particle size of the raw material powder is less than 2mm, preferably less than 1mm, which is very suitable for squeezing granules. Suitable for minced stone, powder, crystal, granular and granular raw materials. For potassium chloride, the standard quality and by -products or products with lower costs are too thin and unable to mix, which is suitable for squeezing. Although granular urea can be used, it is more suitable for powder or crystalline urea with small granularity.
In some cases, the particle size of the raw materials is very large, and the larger particles should be broken first, so that the nutrient distribution in the product is more uniform.
Packaging machine is an indispensable equipment in the production and processing of organic fertilizer. Judging from the sales and use of full-automatic packaging machines in the current market, it can be proved that the development of fertilizer packaging machines has been recognized by many fertilizer enterprises.
Of course, the strength of production enterprises in this field is also an important factor whether the development of automatic packaging machine can achieve the current achievements. Fertilizer packaging machine provides the most basic guarantee for the technical improvement of organic fertilizer production process, so as to have high-quality organic fertilizer products.
Whether it is the screened compost powder or the organic fertilizer particles processed by the fertilizer granulator, the operator only needs to put the bags into the bags one by one and take out part of the equipment at one time. The mechanical grab of the equipment will automatically take out the bag, print the date, open the bag, Send a signal to the measuring device, measure the blanking and seal the output.
Customers can also add detailed functions such as emergency stop, automatic card entry, abnormal discharge and so on according to the packaging requirements of organic fertilizer products. The whole process of organic fertilizer machine packaging does not need manual operation, which effectively improves the production efficiency of chemical fertilizer enterprises and saves labor costs. Administrative expenses have greatly reduced costs.
In the process of organic fertilizer processing, organic fertilizer equipment is completed through a certain process, and only a few kinds of equipment can achieve the purpose from production to finished products. The equipment required for the production of biological fertilizer mainly includes fermentation composting turner, crusher, screening machine, packaging machine and so on. The following describes how organic fertilizer equipment is granulated and processed.
Bio Fertilizer Compost Plant
Bio Organic fertilizer production granulation process
1. The groove turning machine adopts groove biological fermentation. Depending on the scale of your production, you need to build 4 fermenters with a width of 3 meters and a length of 50 meters. The fermentation products are continuously poured into the fermentation tank and moved daily with a flap machine to the other end of the fermentation tank. Three meters long, can achieve the purpose of water transfer, uniform mixing, can save a lot of land and labor. The purpose of full decomposition can be achieved.
Large Scale Organic Compost Turner Machine
2. Forklift truck with shovel to transfer the advanced fermentation organic fertilizer into the fermentation tank to the semi-finished product stacking area, convenient to transport the thrown high-grade fermentation organic fertilizer every day to use the dump truck, and timely discharge the tank.
Bio Fertilizer Plant Design
3. The screening machine will sift the fermented organic fertilizer to separate the large pieces and debris inside to facilitate the next step of crushing and packaging.
4. The crusher will sift out the large pieces of organic fertilizer chips and stones after crushing, which is both beautiful and can ensure product quality.
5. The mixer can mix the crushed organic fertilizer to ensure the stability of product quality, and at the same time, when adding trace elements, it plays a mixing role in the production of special fertilizers and the manufacturing process of nitrogen, phosphorus and potassium fertilizers.
6. Granulator. Granulation is made by drumming, and the premixed organic fertilizer is granulated. If granulation is not required, it is sold directly in packaging.
1. Determine the type of fertilizer produced. Organic fertilizer is divided into pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer and microbial compound fertilizer. Different varieties of biological fertilizer, fertilizer production technology and equipment are also different.
2. Selection of fermentation compost Dumper: General fermentation forms include batch fermentation, shallow tank fermentation, deep tank fermentation and tower fermentation. The fermentation equipment is stacked and fermented in different strips due to different compost & fermentation methods.
Organic Fertilizer Production Process
We have a compost dumper, which is suitable for walking on the ground. For shallow ditch fermentation, we provide simple stacker. Twin screw lathe can be used for deep tank fermentation.
Wide rotation range, large rotation depth and strong operation capacity. It is suitable for large-scale tank fermentation.
3. Determine the production capacity of biological fertilizer production equipment: for example, how many tons of biological fertilizer production equipment can be produced per hour. Determine the production process and finally determine the price through the production capacity of the equipment.
Biological fertilizer production equipment
4. Determine the equipment allocation level of biological fertilizer production: different equipment allocation levels, different equipment prices and different labor costs. High equipment configuration, high automation of biological fertilizer production process, strong production capacity, less manpower and low production cost per unit fertilizer.
5. Determine the shape of biological fertilizer particles: determine the shape of the final product before purchasing the equipment, which is powder, cylindrical, oblate or standard spherical.
The common granulation equipment are: organic fertilizer granulator, disc granulator, drum granulator, double roll extrusion granulator, flat mold granulator and ring mold granulator. The type of granulator shall be selected according to the local fertilizer market. The price varies with the equipment.
6. Determine the main types of organic raw materials: common organic raw materials include chicken manure, pig manure, cow manure, sheep manure, straw, drug residue, furfural residue, humic acid, pond mud, domestic sludge of municipal sewage treatment plant, etc Different materials make different equipment choices.
1. After mixed fermentation of strains and raw materials, composter is used in the fermentation process. Fermented compost can provide nutrients and improve soil properties, especially for sandy soil, clay and saline soil.
2. The rotten raw materials are crushed, screened and transported to the deep processing workshop by elevator.
Drum Granulation Machine
3. The fertilizer is mixed by the raw material mixer and then enters the fertilizer granulator for granulation.
4. Next, the pellet fertilizer is sent to the granulation equipment for grinding.
5. The rounded particles reach the drying cylinder through the conveyor belt. The dried particles are then conveyed to the cooling drum through the conveyor belt for cooling.
6. The dust generated during drying and cooling enters the dust removal equipment for dust removal through induced draft. The cooled particles are then conveyed to the screening machine by the conveyor belt.
7. The screened particles enter the quantitative packaging equipment for packaging through the conveyor belt to become finished fertilizer.
Organic fertilizer production process
Equipment selection of NPK fertilizer granulator
There are many kinds of fertilizer processing equipment in the above process, such as granulation.
Different models of NPK fertilizer granulator are suitable for different processing processes, including disc granulator, drum granulator, drum extrusion granulator, etc. When selecting production equipment, fertilizer plants should consider their own plant planning, expected annual output, types of raw materials, etc., which are related to how to select the most appropriate equipment and ensure the maximum income.
Matters needing attention
Finally, the fertilizer granulator equipment manufacturer reminds you to consider the sales path of raw materials and fertilizers. Organic fertilizer raw materials that can be considered include crop straw, green fertilizer, weeds and other plant materials, as well as feces and sludge. Attention should be paid to whether the raw materials of livestock and poultry feces contain hormone residues and excessive heavy metals. The selection of bacteria should pay attention to the activity of bacteria and the number of useful live bacteria. In terms of marketing, we must investigate the local fertilizer demand and convenient transportation.
In the process of organic fertilizer production, how to granulate the fermented raw materials is the key factor to determine whether the commercial fertilizer can enter the market. The following granulation methods are generally used.
Fertilizer production line
(1) Agglomerate granulation. Under the action of rotation, vibration and stirring, the wet powder in motion is agglomerated. Or the fluidized bed is used to coagulate dry powder and particles into suitable particles by supplying spray solution (adhesive).
(2) Extrusion granulation. It is a method of making dry powder or wet powder containing adhesive into cylindrical, spherical or sheet by mechanical processing such as extrusion, roll extrusion or pressing.
Pan Granulation Fertilizer Production Line
(3) Crushing and granulation. It is to crush block materials into particles of appropriate size.
(4) Melt granulation. It is a method of granulation by cooling and hardening molten liquid.
(5) spray granulation. It is a method of directly granulating solid after concentration in liquid.
(6) Liquid phase crystallization granulation. It is a method that materials crystallize in liquid phase and agglomerate into spherical particles through liquid bridging agent and stirring.
This technology is widely used in pharmaceutical industry. Because the particle shape is spherical, it is also called spherical crystallization granulation method, which is abbreviated as spherulite granulation method.
Spherulite particles are pure material particles with good fluidity, filling and compression formability. In recent years, the technology has been successfully developed. That is, polymer copolymer precipitation is added in the spherulite crystallization process to prepare sustained-release, rapid release, enteric coated, gastric coated pellets, floating hollow pellets, biodegradable microcapsules, etc. Preparation of sustained release pellets.
The manufacturing process of organic fertilizer is mainly to screen and magnetic separate the organic waste with a water content of about 30% ~ 35% after fermentation and decay to make a round grain organic fertilizer, add functional bacteria to produce biological organic fertilizer, and add nitrogen, phosphorus and potassium (the total nutrient content is less than 15%) to produce organic and inorganic fertilizers.
Bio Fertilizer Plant Design
After the fermented organic waste is screened by magnetic separation, the raw materials containing binder and other compatible components are measured according to the proportion requirements, and then lifted by bucket elevator to multi-dimensional high-efficiency mixer for rapid mixing.
The mixed material slides out of the mixing bin and is continuously and evenly sent to the extrusion granulator by the disc feeder to make cylindrical particles; The cylindrical particles are polished into spherical particles by the circular particle polishing and setting machine and formed by the belt.
The machine is sent to the drying, cooling and screening machine (three in one model). The particles are dried at low temperature and large air volume (≤ 65 ℃) in the front section of the drying cooling screening machine, and then enter the cooling section for air cooling. After sufficient cooling, the materials enter the screen installed at the end of the cylinder.
The screened finished product particles are transported to the finished product silo by the elevator and measured and packaged by the packaging system; The screened large particles are crushed and returned to the mixed granulation system; The screened small particles (basically without powder) can be made into small packages and sold directly. Get more details on the granulation process, go to https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/
Advantages of toothed stirring granulator in organic fertilizer granulation
Wet organic stirring fertilizer granulator is used to granulate various organic substances after fermentation, breaking through the conventional organic granulation process. The particles can be directly mixed and processed without drying or crushing the raw materials before granulation, which can save a lot of energy.
Wet organic fertilizer stirring granulator is widely used for granulation of organic fertilizer. Because of its large granulation rate, stable operation, strong and durable equipment and long service life, it is selected as an ideal product by the majority of users. The internal rotating tooth granulator developed by our unit has Φ 600、 Φ 800、 Φ 1000、 Φ 1200 four specifications. Other specifications of stirring granulator can also be produced according to user requirements.
Organic Fertilizer Production Process
The shell of granulator adopts thickened seamless steel pipe, which is firm and durable and not easy to deform. Coupled with the solid base design, it runs more smoothly.
Using the mechanical stirring force of high-speed rotation and the resulting aerodynamic force, the fine powder materials can be continuously mixed, granulated, spheroidized and densified in the machine to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥ 0.7, the particle size is generally between 0.3-3mm, and the granulation rate is ≥ 90%. The particle size can be appropriately adjusted by the mixing amount of material moisture and spindle speed. Generally, the lower the mixing amount, the higher the speed, the smaller the particles, and vice versa.
Scope of application: This machine is especially suitable for granulation of light and fine powder materials. The finer the basic particle of fine powder material, the higher the sphericity of the particle, and the better the quality of the ball. Generally, the particle size of materials before granulation shall be less than 50 mesh. Typical application materials: chicken manure, pig manure, cow manure, carbon black, clay, kaolin, etc.
Wet organic fertilizer stirring granulator is suitable for organic wastes such as peat, sludge, chicken manure, livestock manure, lignite, sugar mill filter sludge, papermaking sludge, wine, straw, soybean residue, peat and so on. Direct granulation completely solves the key technical problems that cannot be solved by traditional granulation processes such as disk (drum) fermentation, and granulation with bio organic fertilizer as raw material.
Plant ash is the residue of firewood after combustion. It belongs to alkalinity. The main component is potassium carbonate (K2CO3) which can be used as fertilizer. Before the widespread use of chemical fertilizers, agricultural plant ash refers to the ash produced after burning and eating by mountain grass, straw and branches (excluding the ash produced by coal).
Plant ash shall not be mixed with other fertilizers during storage. Some farmers are used to putting ash in puddles and mixing it with organic fertilizer and straw, which is very wrong. Because the ash is alkaline, it will cause the volatilization of nitrogen in organic fertilizer and reduce fertilizer efficiency. Such treatment will not only waste fertilizer, but also pollute the environment.
Ashes must be applied separately. Plant ash cannot be mixed with organic farm manure and ammonium nitrogen fertilizer to avoid nitrogen volatilization loss, nor can it be mixed with phosphorus fertilizer to avoid phosphorus fixation and reduce the use efficiency of phosphorus fertilizer.
Therefore, when planning the fertilizer manufacturing process and using plant ash as organic raw material, the fertilizer plant should pay attention to the proportion of raw materials.
1. Soil application: since the ash is alkaline, cohesive soil, acidic or neutral soil should be used. Soil application can be used as base fertilizer, seed fertilizer and topdressing, as well as seedling raising and seedling covering (seed covering fertilizer).
When used as base fertilizer and seed fertilizer, the amount of fertilizer should not be too large, and should be isolated from seeds to prevent seed burning. Generally, 50-100kg per mu is appropriate.
Bio Fertilizer Plant Design
It is suitable for centralized soil application, strip application or hole application, with a depth of 8-10cm, and covered with soil after construction. Mix the wet soil 2-3 times or spray a little water before application.
2. Topdressing outside the root: more than 90% of the potassium contained in plant ash is soluble in water, which is a quick acting potassium fertilizer. According to this characteristic, plant ash can be used as extraroot topdressing, that is, 1% concentration of plant ash extract can be used for foliar spraying.
3. Priority crops: plant ash is suitable for various crops, especially potassium free or potassium free and chlorine free crops, such as potato, sweet potato, tobacco, grape, sunflower, sugar beet, etc.
Plant ash can be used for potato, not only for soil application, but also for potato wounds. In this way, it can be used as seed fertilizer to prevent wound infection and decay.
Application scope of the new organic fertilizer granulator: This machine is especially suitable for granulation of light fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of particles and the better the balling quality.
Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. This machine is most suitable for direct granulation of organic fertilizer after fermentation, eliminating the drying process and greatly reducing the manufacturing cost.
New Developed Fertilizer Granulator for Organic Fertilizer Production
The new organic fertilizer granulator uses the mechanical stirring force of high-speed rotation and the generated aerodynamic force to continuously mix, granulate, spheroidize and densify the fine powder materials in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥ 0.7, the particle size is generally between 0.3-3mm, and the granulation rate is ≥ 90%.
The size of particle size can be adjusted appropriately by material mixing amount and spindle speed. Generally, the lower the mixing amount, the higher the rotating speed, the smaller the particles, and vice versa.
Organic fertilizer raw materials (animal manure, domestic waste, dead leaves, biogas residue, waste bacteria, etc.) are fermented into a semi wet material crusher for crushing, and then nitrogen, phosphorus, potassium and other elements (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the specified standards, then stirred with a mixer, and then enter the granules of the new organic fertilizer granulation mechanism.
After drying, the screened qualified products are packaged by the screening machine, and the unqualified products are returned to the granulator for granulation.
Now this new type of organic fertilizer wet granulator is deeply loved by the majority of users. Our wet organic fertilizer granulator is in short supply. The birth of new products, new fertilizer manufacturing technology, energy conservation and environmental protection, trustworthy.
In a complete organic fertilizer manufacturing process for manure fertilizer production, fermentation, granulation and crushing are three key steps. Therefore, fermentation stacker, organic fertilizer granulator and organic fertilizer crusher play an important role in all organic fertilizer equipment. Let’s discuss the problems that may be encountered in the production process of these two key links.
How to improve the product output and output, the key lies in the organic fertilizer granulator.
1、 According to the moisture, fineness and cohesiveness of raw materials.
1. Moisture
Powder raw materials form spherical particles through the attachment of water. Therefore, controlling water and making water uniform have become the key factors to improve yield. The lower the moisture content, the lower the granulation rate, the higher the moisture content, the more large particles, the uneven moisture, the smaller the particle size, and the lower the yield.
2. Material fineness
It is needless to say that the material fiber has natural coarse granulation effect, rough and brittle appearance and poor formability. The higher the fineness, the better the formability and the smoother the particles.
Disc Granulation Line
3. Is the material sticky
In particular, organic fertilizer granulation, general raw animal manure (chicken manure, pig manure, cow manure, sheep manure, pigeon manure, etc.), straw (corn straw, straw, leaves, etc.), fungus residue, sugar residue, drug residue, monosodium glutamate residue, etc. The viscosity of general materials is poor, so some viscous fillers such as bentonite need to be added.
2、 Fertilizer granulator is selected for organic fertilizer production line.
If columnar is produced, ring mold granulator and columnar extruder are selected.
For irregular and flat ball type, select the appropriate drum extrusion granulator (depending on the die).
All kinds of granulation equipment have their own advantages and disadvantages. Different equipment shall be selected according to raw materials, investment cost (drying or not) and the needs of farmers.
2. According to the control of material moisture, the larger the moisture, the larger the particles, the smaller the moisture, and the smaller the particles.
3. According to the speed, the higher the speed, the smaller the particles, and the lower the speed, the larger the particles.
In general, the uneven particles of organic fertilizer are mostly caused by the uneven mixing of materials and the thickness of material fiber.
Organic fertilizer is an indispensable raw material in today’s agricultural production. Organic fertilizer granulator converts materials into organic fertilizer and then processed into particles, which can help customers better package and use. Let’s talk about the steps and equipment needed in the production process of organic fertilizer.
Steps and equipment required for making organic fertilizer:
1. Ground strip stacker, crawler tipper, or material fermentation tank, trough thrower
2. Evenly sprinkle microbial agent, turn over the pile for fermentation, heat, smell, decompose and kill bacteria
3. Ferment for 15-20 days. According to different temperatures and times, use the dumper to improve the fermentation speed.
Rotary Drum Pellet Compost Production Equipment
4. Complete fermentation, decomposition and out of the tank (ground type, direct stacking with forklift)
5. Coarse and fine screening with screening machine (the screened powdery fertilizer can be sold directly)
6. The screened large pieces are crushed by the crusher and returned to the screening machine.
7. Mix the required trace elements with a premixer,
8. Granulate with fertilizer granulator.
9. Enter the dryer and cooler for drying and cooling.
Maintenance method of organic fertilizer granulator:
1. Start preheating and replace grease.
2. Replace the gear oil.
3. Reasonable maintenance, full and reasonable maintenance is very necessary.
4. Replacement of vulnerable parts. Vulnerable parts are the main working parts of the new organic fertilizer granulator.
5. Humanized production. The humanized culture and humanized operation of the equipment is a warm measure to ensure the normal operation of the machine.
Introduce the steps and equipment required for making organic fertilizer and the maintenance knowledge of the equipment. Hope to help you.
Conditions for constructing small organic fertilizer production line
What conditions do we need to build a small organic fertilizer production line? Small organic fertilizer production line can be a powder organic fertilizer production line, or can be a granular organic fertilizer production line.
The production lines of organic fertilizer with an annual output of less than 20000 tons are small organic fertilizer production lines. According to the planning of most customers, the small organic fertilizer production line has 5000 tons, 10000 tons, 15000 tons and 20000 tons.
Bio Fertilizer Plant Design
Because the production line of powdery organic fertilizer is the component of the production line of granular organic fertilizer, we will use the granular organic fertilizer production line to elaborate the technology of small organic fertilizer production line today. The technology of fertilizer production line will be clear.
Process flow of granular organic fertilizer production line:
So, what conditions do we need to build a small organic fertilizer production line?
(1) The construction of small-scale organic fertilizer production line meets the requirements of environmental protection policy. Environmental protection is not only the desire of the people, but also the policy demand for environmental protection for the development of agriculture and animal husbandry;
(2) Raw material source, radius of raw material source, determine your plant location, site investment, transportation investment, etc;
(3) The types of raw materials, the specific equipment types used in each stage of the process, and the investment price of the equipment are affected;
(4) The production scale, the production capacity of small organic fertilizer production line from 3000 tons to 20000 tons determines the equipment capacity requirements, thus affecting the price;
(5) The recycling of resources mainly depends on a variety of agricultural pollution waste recycling methods, such as fuel and electricity raw materials, and biogas residue is used as organic fertilizer raw material;
(6) Other small organic fertilizer production line technology, can be used as feed.
(7) Site: the size of production site and investment of site scale shall be determined according to the planned production scale.
As the name implies, the small-scale organic fertilizer equipment production line is a complete set of small-scale organic fertilizer production equipment. The included equipment is also semi-automatic. The following are the equipment included in the production line of small organic fertilizer equipment.
Small Scale Fertilizer Production Line
1. The pre fermentation and turning equipment mainly plays the role of composting and material turning, and is more suitable for microbial fermentation to store manure into fertilizer. The technology requires that the viscous storage manure can be effectively mixed with microbial preparation and straw powder. It can not only ferment fast, but also prevent the production of harmful odor gas in fermentation process, which meets the environmental protection requirements.
2. The special pulverizer for organic fertilizer is mainly used for better crushing and fermentation materials, which lays a solid foundation for the next scheme provider. When choosing organic fertilizer pulverizer, we must choose the suitable ones for their own use, and do not blindly. If selected, otherwise, the crushing effect will not be reached, but the normal operation of the next process will be affected.
3. Organic fertilizer mixer is used for mixing formula fertilizer, adding various substances, mixing evenly, and carrying out the next process.
4. The granulator of organic fertilizer mainly plays a role in granulation. The mixed material is uniformly fed into the granulator by conveyor for deep granulation. It can be made into various sizes and shapes according to the local market. There are many kinds of granulator styles and models, and the appropriate granulator can be selected according to the production and requirements of customers.
5. The dryer mainly acts as evaporation material moisture. Because of the large water content in the granulation process of fertilizer granulator, it can not meet the national requirements. The granulation can not be packed immediately, and the moisture should be dried by drying equipment. Evaporation to the state of national standards for the next process.
6. cooling machine. Because the temperature of the dried material is high, it can not be packed immediately, and the woven bag is easy to be burned. The temperature of material needs to be reduced to constant temperature quickly through cooler to carry out the next process.
7. The screen separator mainly plays a role of grading. Because of the granulator granulation rate, the difference of dryer and cooling opportunity, and the particle damage, it is necessary to distinguish the finished particles from the inferior products. After the next procedure, the defective products will be re comminuted and the granulation cycle work will be carried out.
8. Automatic packaging machine mainly plays the role of finished product particles, automatic.
Organic fertilizer is a kind of organic fertilizer made from poultry manure, combined with fermentation bacteria, straw and other auxiliary materials, using traditional fermentation methods or organic fertilizer production equipment.
For commercial organic fertilizers on the market, two more popular forms of finished organic fertilizers are powdered and granular. What is the processing technology of powdery organic fertilizer and granular organic fertilizer? Which is better?
Processing technology of granular organic fertilizer:
The equipment used for granular organic fertilizer processing and production include: fermentation dumper, pulverizer, fertilizer disc granulator, screening machine and packaging machine
The fermented fertilizer is crushed by a pulverizer, and then the organic fertilizer particles are produced by a disk fertilizer granulator.
In the process of making a series of special fertilizers, inorganic nutrients and minerals should be added according to different soil conditions and different crops. These minerals are concentrated in organic matter and trace elements, so that the fertilizer contains various nutrients needed for plant growth, such as nitrogen, Phosphorus, potassium, sodium, manganese, zinc, copper, etc.
According to the formula, nitrogen, phosphorus, potassium and fermentation material are mixed by computer and transferred to granulator for granulation. We mix organic and inorganic materials according to different series of products, and mix them well in blender. Assume that the proportion of organic materials is 12%, about 12 tons.
The production process should not be exposed to high temperature and other characteristics due to the poor formation conditions of bio fertilizer mainly composed of organic matter and cellulose and the viable bacterial population with the function of making fertilizer.
Disc granulation and drum granulation are not suitable for building materials, because these two technologies require fine grinding of raw materials, high moisture content of granulation, and generally the moisture content is about 30%, so the load is relatively large. There are different types of fertilizer granulators for your fertilizer granulation process.
For drying, the loss of effective bacteria is great, and the pelleting rate is low (about 60% – 70%), the dust is heavy, and the operating environment in the production process is poor.
Bio Fertilizer Plant Design
Therefore, through the extrusion environment, the requirements of raw material crushing are low, the molding rate is high (more than 95%), the water content of formed particles is low, the drying load is low, the environment is dry, and the production of organic biological functions should be better. Can reduce the loss of effective bacteria, less dust and good working environment.
70 tons of organic fertilizer raw materials, using organic fertilizer special granulator. After granulation, the material is sent to the dryer by belt conveyor for drying. The particle size is 3.0-4.0 mm, and the granulation rate is more than 70%.
The recommended pelletizer is a new type of pelletizer for organic fertilizer.
(4) Drying (fertilizer dryer)
In the production process of biological fertilizer, not only does the moisture content of granules generally exceed the index after molding and need low-temperature drying, but also the moisture content of organic matter after fermentation is about 30% – 40%, and the granule after granulation is generally between 15% – 20%, which needs drying treatment, because the moisture content of fertilizer quality index is less than 14%.
The drying stage is an essential and important process in the production of biological fertilizer, which directly affects the yield, quality and energy consumption. It is very important to choose the type and specification of dryer and control the process conditions.
In order to avoid the death of effective living bacteria due to the high temperature in the drying process, the drying temperature of materials should not be higher than 60 ℃ (usually about 50 ℃). Therefore, the temperature of hot air in contact with materials should be different.
For the moisture content of different materials, generally not more than 130 ℃, it is better to control the hot air temperature by stages, which can not only improve the thermal efficiency, but also effectively avoid the death of living bacteria.
According to these characteristics, the belt dryer is suitable, because it is suitable for low temperature and low humidity drying, and it can control the temperature of hot air in sections to ensure that the material temperature is not higher than the drying temperature, and maintain the highest temperature in the whole process.
The tail of the dryer can also add natural air cooling part, and cool the material immediately after drying, It can be used many times.
It is very suitable for granular biological fertilizer, with drying permeability, stable and uniform drying of materials, no damage to particles, adjustable residence time and feeding speed to achieve the best drying effect, because most of the thermal circulating air has high thermal efficiency, and the heat source can be used.
There is a secondary granulation area in front of the steam dryer provided by the biogas boiler, The material can be granulated there. Then, the material is lifted up through the plate to be completely dried. The exhaust machine exhausts the humid hot air through the pipe at the end of the dryer, and the air enters the precipitation chamber for precipitation.
After precipitation, the tail gas is removed by the washing tower, and the ejected water is pumped out for recycling. After secondary dust removal, the waste gas is discharged into the atmosphere through the chimney.
(5) Cooling (drum cooler)
The dry material is cooled by belt conveyor and sent to cooler. The cooling process mainly includes using fan to send natural air to cooler through pipe to cool the material.
The wind direction in the cooler is counter current. The waste gas pumped into the settling chamber by fans and pipes is treated and discharged into the atmosphere as dry waste gas
After cooling, the material is screened, the crushed large particle material and the screened powder are transported to the granulator through the return belt for granulation, and the final product is packaged in the automatic packaging system.
It is an ideal product for the majority of users. The project has also won the approval of the soil durable fertilizer Station of Henan Provincial Department of agriculture, which is a national environmental protection technology promotion project.
The organic fertilizer production line not only transforms fertilizer (animal manure, agricultural waste, industrial waste, urban sludge, domestic waste) into fertilizer, but also creates economy.
The special granulator for organic fertilizer is a kind of fertilizer granulator. After fermentation, it is used for pelleting various organic substances. There is no need to dry and crush raw materials before granulation. Spherical particles can be directly processed by batching, which can save a lot of energy.
Organic fertilizer granulation equipment is an important equipment in organic fertilizer production line. If the production of granular organic fertilizer is not good, it will directly affect the quality and effect of organic fertilizer. Then the granulator of organic fertilizer should pay attention to the production of organic fertilizer. Do you have any details?
Drum Granulation Machine
1. The organic fertilizer granulator shall be equipped with two powder boxes for granulation, so that the granulator does not need to stop when changing the formula.
2. Before the organic fertilizer raw materials enter the organic fertilizer granulator, an efficient iron removal device must be placed to prevent the granulator from being damaged by some other impurities in the raw materials.
3. The organic fertilizer granulator should be placed on the cooler, and the crusher should be placed under the cooler.
5. The finished granular organic fertilizer should be packed in the finished product warehouse. Pay attention to the storage environment, so as not to affect the use effect of organic fertilizer.
The above are some details that should be paid attention to during the operation of organic fertilizer granulator. It not only saves a small amount of power input, but also effectively reduces the cost, and improves the efficiency, convenience and speed of the task.
The new organic fertilizer granulator also realizes higher organic content and the exclusive production of pure organic fertilizer.ra
Granular organic fertilizer is a complex production process in organic fertilizer. Therefore, the required organic fertilizer production process equipment is more complete. In order to make the production rhythm more smooth and ensure the quality of organic fertilizer, the quality and application effect of the production equipment of organic fertilizer are relatively strict. Therefore, it is recommended that users choose equipment from large factories to ensure the quality of organic fertilizer. The following is the introduction of the whole set of organic fertilizer production process equipment.
1. fermenting compost equipment: fermentation compost flipper is an essential equipment in the process of organic fertilizer fermentation, and fermentation is also the most important process in organic fertilizer production, which directly determines the success of organic fertilizer production. The main function of the tipper is to speed up the fermentation speed of raw materials, so that the raw materials can be fermented more evenly. The other is to control the fermentation temperature during fermentation.
Bio Fertilizer Production Line
2. semi wet material crusher: semi wet material crusher can break the fermented raw materials into powder. It is the necessary equipment for the production of powdery organic fertilizer, and also the necessary pretreatment equipment for the production of granular organic fertilizer.
What kind of equipment is needed to produce granular organic fertilizer?
4. organic fertilizer granulating machine: This is the most important equipment in the production line of granular organic fertilizer. There are many types of granulator, which is designed for different types of raw materials. In order to improve the success rate of granulation or meet the special needs of users.
Small Scale Fertilizer Production Line
5. Organic fertilizer dryer: the dryer is mainly used to dry the excess water in the granular organic fertilizer particles. The dried particles have high strength and are not easy to deform and degrade during transportation and storage.
6. organic fertilizer Cooler: because of the high temperature of dry particles, rotating cooler must be used to cool particles quickly, eliminate the hot gas of particles, and accelerate the cooling and forming of particles.
7. drum screen: the main function of the screen separator is to classify the particle size, and the qualified particles will enter the next process, and a small part of the particles that are too large or too small will be returned. The corresponding process is treated twice, thus forming a complete process production.
8. automatic packaging machine: even if qualified particles are transported to the finished product workshop, they shall be quantitatively packed by the packaging machine to improve the production efficiency.
The above is a complete set of equipment for the production process of granular organic fertilizer. Please pay attention to learn more about organic fertilizer equipment!
What is the cost of the organic fertilizer production line?
Granular organic fertilizer production line needs to purchase equipment: fermentation turnover machine, pulverizer, granulator, screening machine, packaging machine, etc. the cost of organic fertilizer production plant is 150000-450000.
There are many kinds of organic fertilizer production machines sx, so we need to make the plan of organic fertilizer production line according to the different raw materials and output of organic fertilizer produced by customers.
Large scale chemical fertilizer plants should adopt a complete set of production configuration. The appearance and nutritional composition of the finished product can meet the market demand, and has great advantages in promoting the finished product of organic fertilizer.
The organic fertilizer production line with medium and low configuration is suitable for small and medium-sized chemical fertilizer plants. The sales scope of finished organic fertilizer is limited to nearby areas, and some processes in the production process of organic fertilizer need to be completed manually.
China has a vast territory and rich raw material resources for organic compost equipment. It is understood that the final urine excreted by a pig in a year can be combined with bedding material to produce 2000-2500kg of high-quality organic compost, which is enough for one mu of land to use chemical compost throughout the year. The content of components is more than 6%, and the content of organic matter is more than 35%, which is higher than the national standard.
Wheel Type compost turner machine for cow manure powder fertilizer production
In the organic compost production line, we can use the drum granulator, or we can equip the drum granulator in the organic compost production line to complete the production process of NPK compost granulator. The granulation method completes the production process. This is different from rolling compost granulator, which usually uses dry granulation method to produce compost granulator.
In the bio organic compost production line, different types and series of compost equipment should be equipped to complete the production process. These machines play different roles in the compost manufacturing process.
Bio Fertilizer Compost Plant
Equipped with fermentation composting machine for a certain period of fermentation of raw materials, and then equipped with compost mixer, the relative type of compost crusher processing raw materials.
20t per hour drum granulation plant layout
In the production of compost granulator, the compost granulator should be designed and equipped on the production line to manufacture bio organic compost granulator. In the biological compost production line, we can use the flat mold granulator to manufacture the biological organic compost granulator, and we can also use the drum granulator. Complete the granulation process on the production line.
Organic fertilizer granulation production line is to use chicken, sheep, pig manure as the main raw materials, add a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, with rice bran, yeast fermentation, soybean meal and sugar in a certain period of time as a kind of biological bacteria, in the role of sulfuric acid, mixed fermentation equipment to make biological fertilizer.
20t per hour drum granulation plant layout
Process flow of complete set of equipment for biological fertilizer production:
1. Fermentation: collect poultry feces and urine, mix with hay and rotten silage to make compost, and then ferment. In the fermentation process, the cow dung is completely fermented by the stacker, which can only be achieved by stacking in time and evenly.
2. Raw material comminution and mixing: use the raw material bin to mix composting materials, N, P, K and other inorganic fertilizers, other additives and other raw materials, and pass through the pulverizer and horizontal mixer in proportion. Mix.
3. Pelletizing: use a new type of organic fertilizer drum pelletizer to pelletize materials.
4. Screening and material return system: the granular materials output from the granulation system have different particle sizes and need to be screened and classified.
6. Cooling: cooler is used to cool granular materials, which is helpful for the storage and quality of particles.
7. Packaging: the granular materials cooled by the organic fertilizer equipment are transported to the finished product warehouse by bucket elevator. Granular materials can be weighed quantitatively and packed by automatic packing scale
A complete set of organic fertilizer granulation production line process: raw material selection, drying and sterilization, fermentation, crushing, stirring, granulation, drying, cooling, coating, screening, metering and sealing, product storage.
The complete set of fertilizer production equipment is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system and finished product packaging system. The fermentation system includes: feed conveying, which is composed of machine, biological deodorant, mixer, special car polishing machine, oxygen supply system and automatic control system.
At present, the growth of agricultural production generally depends on chemical fertilizer. On the one hand, it will cause environmental pollution. In fact, the non-point source pollution in rural areas is very serious, which has become a problem. On the other hand, it will affect the quality of agricultural products.
Bio Fertilizer Production Line
Therefore, people gradually realize that when using chemical fertilizer, we must increase the proportion of organic fertilizer, especially for vegetables, fruits, tobacco and other economic crops. The use of biological fertilizer can not only increase yield, but also improve quality and protect crops. Ecological environment, extensive use of municipal waste, sludge, livestock manure, orange and other waste. How to turn these organic materials into fertilizers, go to https://organicfertilizermachines.com/
The new technology of biological fertilizer production technology is used to produce biological fertilizer, which makes “grain fertilizer grain” form a virtuous circle chain. Therefore, biological fertilizer has become a new fertilizer and new fertilizer industry for the development of ecological home industry.
Organic fertilizer has the following characteristics:
1, rich in nutrients, high content, containing all kinds of nutrients needed for crop growth.
2. The effect of chemical fertilizer lasts for a long time, with both pre effect and post effect, which can fully meet the needs of various nutrients for crops in the whole growth period, but not in the late growth period. Interested in organic chemical fertilizer production？ Go here.
3. It is simple and convenient to use. It can be used as base fertilizer at one time. The method is simple, labor-saving and time-saving.
4. The cost is low, and the price of similar goods is the lowest.
5. High efficiency, input ratio is more than 1:10-30.
6. It is widely used in all kinds of soil and crops, including all kinds of greenhouse vegetables, fruit trees, cash crops, food crops, medicinal materials, flowers, lawns, seeds, etc.
Conditions for plant construction:
Reliability of raw material supply. The main raw material of this product is animal manure. Auxiliary materials include: peat, sawdust, straw, soybean cake, corn flour and other wastes. No more than 70 tons of raw material should be used per day.
Process of organic fertilizer production line:
The main ingredients include rice straw, pig manure, charcoal, etc.
The production process of organic fertilizer mainly includes: inoculation and fermentation of organic matter, main fermentation, crushing, ingredient mixing, drying, grading, cooling, screening, metering and packaging, etc.
In the granulation process, we need to pay attention to the design of different types of fertilizer models for different raw materials and fertilizer production lines. For example, in the organic fertilizer production line, we can use the disc granulator to produce the organic fertilizer granules, or we can choose the drum granulator, which is usually used in the NPK fertilizer manufacturing process to produce the compound fertilizer granulator to produce the organic fertilizer granulator Fertilizer granulator.
