Organic fertilizer production equipment application fields

Organic fertilizer production equipment uses pig manure, cow manure, chicken manure and other livestock manure as raw materials to produce organic fertilizer. When chickens, pigs, sheep and other livestock feed, due to the weak digestion ability, 75% of the nutrients in the feed are discharged with the feces, which contain nitrogen, phosphorus, potassium, organic matter, amino acids and protein.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

For example, organic matter beneficial to soil and crops, so many people use organic fertilizer equipment to make these fertilizers into organic fertilizer for secondary utilization.
Advantages of organic fertilizer production equipment:

1. It is applicable to a wide range of raw materials. The organic fertilizer processing equipment is not only suitable for livestock manure, but also suitable for the fermentation of peat, sludge, lignite, straw, corn flour, soybean meal and grass meal to produce mixed feed particles.

2. The organic fertilizer production equipment has high efficiency and is fully automated. For example, in the fermentation process, just put the raw materials, auxiliary materials, drivers and other materials into the fermentation equipment and press the button to automatically complete the fermentation without manual turnover, doubling the fermentation time. Shorten the production time of organic fertilizer.

3. The complete organic fertilizer manufacturing equipment with high output includes fermentation equipment, drying equipment, granulation equipment, dehydration equipment, etc., with a production capacity of 30000 tons and an annual fecal sewage treatment capacity of nearly 80000 cubic meters. For granulation equipment, we recommend drum granulation.

More detailed info, welcome go to https://www.fertilizer-plants.com/

Cooling Process in Organic Granulation Plants

The organic fertilizer production line includes many equipment. Most users are familiar with the dryer, so how much do you know about the cooler? Let’s follow the organic fertilizer equipment manufacturer to see its production process.

Rotary drum dryer machine
Rotary drum dryer cooler machine

Dry and wet materials are fed into the hopper by belt conveyor or bucket elevator, and then enter the feeding end through the feeder of the hopper through the feed pipe. The slope of the feed pipe shall be greater than the natural inclination of the material, so that the material can flow into the cooler smoothly.

The cooler cylinder is a rotating cylinder slightly inclined to the horizontal line. When the material is added from the high end, the heat carrier flows out from the low end, contacts with the material countercurrent, and part of the heat carrier flows into the cylinder together with the material. With the rotation of the cylinder, the material moves to the lower end under the action of gravity.

In the process of advancing in the cylinder, the hot material can be cooled directly or indirectly through the heat carrier, and then sent out by belt conveyor or screw conveyor at the discharge end. The cooler is the equipment required for the production of biological fertilizer.

The inner wall of the cylinder of the drum cooler is equipped with a reading plate. Its function is to pick up and disperse the materials, increase the contact surface between the materials and the air flow, so as to improve the cooling speed and move the materials forward.

The cooling body is generally divided into cold air, etc. After the heating medium passes through the cooler, a cyclone is generally required to capture the substances carried in the gas. If it is necessary to further reduce the dust content of waste gas, it shall be discharged after passing through bag type dust collector or wet dust collector.

The drum cooler needs to be installed in cooperation with the drum granulation process. Elevation and horizontal position, inclined installation. Generally, the inclination angle is 2-5 degrees (users can adjust it as needed). The support and transmission frame of the machine have anchor holes, which can be installed on the concrete.

More detailed info, welcome go to https://compostturnermachine.com/

Powder Fertilizer Production Basis

There are two kinds of organic fertilizer: granular and powdery. The processing degree of products is different, the market situation is different, and the processing cost and profit are also different. The processing of powdered organic fertilizer is relatively simple.

The following mainly introduces the advantages of powdered organic fertilizer and fertilizer making machine.

1.Advantages of powdered organic fertilizer
Powdered organic fertilizer is an organic fertilizer without granulation and drying. It occupies most of the market share.

Compared with granular ecological organic fertilizer, powdered organic fertilizer production line has the advantages of small investment, low production cost, less nutrient diversion loss in the processing process, low price and less ecological pollution. It is generally accepted by plantations, orchards and orchards.

Vegetable base. The disadvantage is that the appearance of the product is not beautiful enough and is not suitable for machine broadcasting.

2. Powdered organic fertilizer production equipment

The production process of organic fertilizer powder is relatively simple. Fertilizer production machinery mainly includes: organic fertilizer dumper, forklift, batching machine, shredder and screening machine (drum screening machine or vibrating screening machine).

If you want to change the organic fertilizer production line to process granules in the later stage, you can add drum granulator, organic fertilizer granulator, flat mold granulator, disc granulator, drying and cooling system and other granulation equipment.
The equipment shall be connected with the belt conveyor to form a complete production line:
1. A group of belt conveyors above the crusher are connected with the screened large raw materials.
2. The belt at the top of the screening machine is connected with the fermentation raw materials.
3. The belt under the screening machine is connected with the screened finished material, and the finished material is sent to the processing position for weighing and packaging.
4. The warehouse needs conveyor belt for loading.

More detailed info, welcome go to https://fertilizerplantequiment.com/compost-production-equipment/

Solutions for Organic Fertilizer Production with 5000 Ton Capacity Per Year

Detailed introduction to the configuration of small-scale organic fertilizer production line with an annual output of 5000 tons:

1. Organic fertilizer Dumper: the materials are directly stacked into strips and fermented by wheel dumper and straddle dumper. Tank fermentation is adopted.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

According to your production scale, you need to build 1-5 fermentation tanks with a width of 3M and a length of 40-60m. The fermentation products are continuously put into the fermentation tank and stirred and fermented by the mixer, which can achieve the purposes of water transfer, uniform stirring, deodorization and dehumidification. It can not only save a lot of labor, but also achieve the goal of complete maturity;

2. Organic fertilizer screening machine: screen out the fermented organic fertilizer and separate the large pieces and miscellaneous fibers inside, so as to facilitate the crushing, granulation and packaging of semi wet materials in the next step.

3. Organic fertilizer granulator: granulate the materials after crushing and stirring;

4. Organic fertilizer crusher: separate and crush the large sundries and stones in the screened organic fertilizer, which is beautiful and can ensure the product quality;

5. Organic fertilizer dryer: dry and cool the prepared particles;

6. Automatic packaging machine: granulate organic fertilizer particles and directly package and sell them.

Top 5 reasons to choose a quality fertilizer production manufacturer in 2022

In order to select a suitable manufacturer of organic fertilizer production line, we can investigate from the aspects of strength, reputation, quality, service and price.

1. Strength: the strength of a manufacturer is mainly reflected in scale, production and processing facilities, technical level, etc. Only powerful manufacturers can have larger scale and more advanced technology, so as to ensure that the interests of users will not be damaged.

2. Word of mouth: word of mouth is an important response to the advantages and disadvantages of manufacturers. Good reputation means that the manufacturer has high credibility and is more reliable to consumers. Users can understand the reputation of manufacturers through search, forums and other channels.

3. quality: the quality of organic fertilizer production line is mainly reflected in the wear resistance of raw materials and the advanced nature of manufacturing technology. Only the equipment with good quality can be used longer and have higher benefits.

4. Service: service level is one of the important factors that users should consider when selecting manufacturers. If the service level is good, you can avoid a lot of worries and get good benefits. On the contrary, poor service will cause a lot of trouble in the future.

5. Price: price is the focus of users when purchasing organic fertilizer production line. With the increase of manufacturers, many manufacturers have made up for the number of low-quality manufacturers. Therefore, consumers must investigate the market situation and choose manufacturers with reasonable prices.

Microbial fertilizer basis

Microbial fertilizer is a kind of biological preparation containing living microorganisms. It can obtain specific fertilizer effect in use and improve plant yield or quality.

1. Increase crop yield

The growth rate of microbial fertilizer is about 10%, and the yield of compound microbial fertilizer is the most obvious, reaching more than 20%. The results showed that the application of microbial fertilizer alone without fertilization, organic fertilizer or chemical fertilizer had a significant impact on potato yield, but microbial fertilizer only played an auxiliary role in crop yield and could not replace the use of organic fertilizer and chemical fertilizer alone

2. Improve crop quality

It is an indisputable fact that microbial fertilizer can improve crop quality. Some microbial fertilizers can improve crop quality even if there is no significant increase in yield. The application of microbial fertilizer can significantly increase the content of sugar and vitamin C in vegetables and reduce the content of nitrate in vegetables.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

The effect of microbial fertilizer on fruit quality was also obvious. The results showed that in the use of microbial fertilizer, the nitrogen content of Dangshan pear leaves decreased significantly, the content of trace elements decreased significantly, and the sugar acid ratio, sugar content and Vc content increased significantly, which proved that the quality and grade of fruit quality and storability pear were significantly improved.

3. Reduce diseases and insect pests

The results showed that microbial fertilizer had stable control effect on Cotton Fusarium Wilt and Eggplant Verticillium wilt, and the disease index decreased to 38.2 and 23.5 respectively. Special microbial fertilizer for tobacco can reduce tobacco virus disease, promote tobacco growth, reduce gas and irritation. Microbial fertilizer can effectively reduce the damage of residual herbicides in soil to crops.

4. Improve soil structure

Long term application of microbial fertilizer can restore the formation of soil aggregate structure, loosen soil, eliminate soil hardening and improve soil structure.

It is reported that in the cold black soil of northern China, soil phosphorus activator has been applied for 3 years. The soil bulk density decreased by 0.1 ~ 0.3, and the soil loosening effect was very significant.

Some studies have also shown that the application of microbial fertilizer can promote the release of soil organic matter, improve soil physical and chemical properties, increase soil aggregates and improve soil structure due to the massive reproduction of microorganisms. To make bio fertilizer by your own, welcome go to https://www.fertilizer-plants.com/bio-fertilizer-manufacturing/

Detailed Process to Make Organic Inorganic Fertilizer

SX fertilizer machine manufacturers provide professional compound fertilizer equipment and design NPK fertilizer manufacturing process. The scale of fertilizer production line can reach an annual output of 2000 tons to 100000 tons.

According to different soil and crop formulas, the formula of organic-inorganic compound fertilizer is the same as that of inorganic fertilizer. If the fermentation is sufficient and the formula is appropriate, the effect is better than inorganic fertilizer and the cost is lower. It can also improve the living environment of plants. It is a green fertilizer.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Production technology of organic-inorganic compound fertilizer
Organic-inorganic compound fertilizer refers to the solid fertilizer made by mechanical processing of organic fertilizer with harmless organic matter (including high-temperature compost) and inorganic fertilizer (mainly nitrogen, phosphorus and potassium fertilizer) as the main raw materials.

Fertilizer production process. This compound fertilizer is configured according to the nutrient characteristics of soil and crops and the purpose of fertilization, and has the characteristics of nutrient balance.

More detailed  info on compound fertilizer production, welcome go to https://www.fertilizer-plants.com/compound-fertilizer-production-line/

Dryer Function in Quality Organic Fertilizer Prodcution

After the production and processing of organic fertilizer, the storage of fertilizer shall be considered. How to make the fertilizer effect non-volatile, the most important consideration process is actually a link in the manufacturing process of organic fertilizer, that is, the drying of organic fertilizer. After drying by the organic fertilizer dryer, the water in the organic fertilizer particles is evaporated, and the dried particles can be stored in the warehouse for a long time.

Rotary drum dryer machine
Rotary drum dryer machine

The role of organic fertilizer dryer is not only here, but also the granulation results of inspection equipment. The fertilizer particles treated by the drum granulator enter the drying process. After drying, the particles are full and round, but will not crack and break. If there are too many cracks in the dried fertilizer particles, the proportion of fertilizer shall be adjusted during the previous fermentation granulation.

Drum dryer plays an important role in fertilizer production. It is composed of air cylinder, gear, pinion, stop roll, traction roll, front roll ring, rear roll ring, unloading part, lifting plate, reducer, motor, hot air, etc. The utility model is composed of a channel, a feeding trough, a furnace body, etc. NPK fertilizer production process can be equipped with multiple hot blast stoves when the production capacity is large, which is simple and easy to operate, and the production effect is also very good.

Fertilizer production process dryer

Adding cooling system can greatly improve the production effect of fertilizer. SX fertilizer equipment company, our products include: chicken manure dryer, rotary dryer, cow manure dryer, pig manure dryer, organic fertilizer dryer and NPK compound fertilizer dryer. The production process can be adjusted and the size of dryer can be customized according to the needs of chemical fertilizer production line.r

Why make fertilizer pellets for plants?

Fertilizer products processed by fertilizer production equipment include powder fertilizer and granular fertilizer. Among them, granular fertilizer is more in daily processing.

The main purpose of producing granular organic fertilizer by organic fertilizer production equipment is to facilitate bagging and transportation and prevent secondary fermentation of organic fertilizer. In the manufacture of NPK fertilizer, fertilizers with different nutrients are made into compound fertilizer according to the formula to make nutrients more balanced.

In addition, in terms of sales, it is best to sell granular fertilizer.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

Reasons for granular fertilizer production

1. Application is more convenient. The proportion of organic fertilizer is light. When applied to farmland, it is easy to be dispersed by wind, and it is convenient to apply medicine after being made into particles.

2. Some inorganic components can be added to the fertilizer to improve the fertilizer efficiency. However, if inorganic components are added to the powder, it is easy to absorb moisture and agglomerate, and can be stored as particles by drum granulation mechanism.

3. The water content of powdered materials should be low and must be crushed. The main limiting factor of organic fertilizer production is that water cannot be removed and needs to be dried. Pellets can be prepared without drying. The granulation process produces high heat and only needs cooling, which is very convenient.

Detailed Process on Pig Manure Fertilizer Production

Pig manure is a good organic fertilizer, which contains a large amount of nitrogen, phosphorus and potassium required for plant growth. It is suitable for plant growth and can improve the yield of food crops. Using pig manure to produce organic fertilizer is a way to change pig manure.

The pig manure organic fertilizer production line has made a breakthrough in the harmless and resource reuse of pig manure. The complete set of equipment for making organic fertilizer from pig manure makes pig manure become organic fertilizer, which solves the long-standing problem that pig manure is difficult to recycle and seriously pollutes the environment.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Pig manure organic fertilizer production line

The process flow of pig manure organic fertilizer equipment production line is slightly more complex than NPK fertilizer manufacturing process. Raw materials need to be fermented first and then granulated.

1. Raw material fermentation.
2. Automatic batching by computer belt scale.
3. Crushing and mixing.

4. Granulation for pig manure production.
5. Organic fertilizer granules are dried with a dryer.
6. The organic fertilizer particles are cooled by a cooler.

7. Qualified organic fertilizer particles are screened out by screening machine.
8. Coater film particles, smoother.
9. Automatic filling and sealing of organic fertilizer particle packaging scale.

More details on turning pig manure into fertilizer, welcome go to https://manuretofertilizer.com/pig-manure-management/

Tips to make high nutrient organic fertilizer

Organic fertilizer has more nutrients and high content of organic matter. It can also loosen soil, improve soil fertility and improve soil structure. Organic fertilizer is favored by producers and producers to improve crop yield and quality. Since organic fertilizer is so good, do you know how to do it?

The main production process of organic fertilizer production line is to convert raw materials into semi-finished products. In the actual production process, the flat stack composting technology and tank aerobic fermentation process are mainly used.

In addition, the relevant experiments of organic fertilizer equipment can also be produced by small tank fermentation and closed box fermentation.
Process flow of organic fertilizer production line:

Raw material selection > drying and sterilization > fermentation > grinding > stirring > granulation > drying > cooling > coating > screening > metering and sealing > finished product warehousing.

Organic fertilizer production line

1. Tanker:

The can turnover machine is mainly used to help fermentation and decomposition proceed quickly. At the same time, oxygen can enter the reactor to avoid the smell produced by anaerobic reaction.

2. Forklift batching:

The blanking shall be uniform and continuous to avoid hindering the normal operation of the next equipment due to excessive materials.

3. High humidity material crusher:

During the composting process, the agglomerated materials are crushed evenly to reduce the diameter of the materials.

4. Drum screen:

The impurities and bulk materials not crushed are screened out to further improve the marketability.

5. Horizontal mixer:

If it is necessary to improve nutrient elements or produce standard organic fertilizer manufacturers, N, P, K, etc. need to be added.

6. Nitrogen, phosphorus and potassium fertilizer granulator:

Including various fertilizer granulation equipment, flat mold granulator, organic fertilizer granulator, disc granulator and drum granulator.

7. Drum drying cooler

8. Automatic packing scale:

After packaging, it is easy to store. At the same time, it will not cause dust pollution and waste during transportation.

NPK Mixed with Organic Fertilizer for Nutrient Fertilizer Production

Can NPK compound fertilizer be mixed with organic fertilizer decomposed by fermentation?

The answer is: of course. Fertilizer is a very important link in traditional agricultural production, and the collocation of fertilizer is in the majority. Now NPK fertilizer granulator manufacturer will introduce the mixing function of organic fertilizer and compound fertilizer.

1. When straw is returned to the field and immature organic fertilizer is applied, chemical nitrogen fertilizer can be added to avoid slow nitrogen deficiency in the early stage of crops, and nitrate nitrogen and ammonium nitrogen need to be provided at the same time. In the mature stage of cereal crops, it can be realized by organic fertilizer.

Bio Fertilizer Mixer
Bio Fertilizer Mixer

2. Adding organic fertilizer to the chemical fertilizer production line can reduce some adverse side effects of chemical fertilizer. If nitrogen, phosphorus and potassium fertilizer is mixed with organic fertilizer, this problem will not occur. More detailed info on blenders selection, go to https://www.fertilizer-plants.com/fertilizer-blender/

In addition, if physiological acid fertilizer is applied alone for a long time, it will turn the soil into acid and produce too many harmful substances such as active iron and active aluminum, which will be toxic to crops. However, mixed application with organic fertilizer can increase the buffering performance of soil and prevent soil acidification.

In fact, fertilizer plants often mix organic fertilizer with NPK fertilizer and use drum granulator to make organic compound fertilizer particles.

3. Mixed organic compound fertilizer can increase the nutrient content of crop nutrient organic fertilizer, with stable and lasting fertilizer effect and more organic matter.

It can improve the content of soil organic matter and improve the physical and chemical properties of soil. It can not only provide nutrition for crops, but also provide nutrients such as nitrogen, phosphorus, potassium, vitamins and growth hormone for soil microorganisms. After applying organic fertilizer, soil enzyme activity increased, which was conducive to the transformation of nutrients.

4. Mixed fertilizer improves fertilizer efficiency. Fertilizers such as calcium superphosphate and trace elements are fixed by the soil and become invalid after being applied to the soil. The mixed use of chemical fertilizer and organic fertilizer can reduce the contact surface with soil and reduce the fixation of nutrients.

Organic fertilizer can increase the solubility of phosphate rock, and the effect is better under paddy field conditions.
In the chemical fertilizer production line, chemical fertilizer and organic fertilizer are processed together. When applied to the soil, chemical fertilizer can be absorbed and stored by organic fertilizer to reduce losses. In addition, the mixing of chemical fertilizer and organic fertilizer can also promote the maturity of organic fertilizer and improve fertilizer efficiency. More detailed go to https://www.fertilizer-plants.com/double-roll-granualting-machine-in-canada/

Machine Selection Tips for Organic Fertilizer Production Manufacturers

With the improvement of living standards, people’s demand for machinery and equipment is increasing, and their dependence on machinery is also gradually increasing, which brings pressure to the development of organic fertilizer production equipment.

In the process of fertilizer production, in order to ensure the safety and operation of the production line, operators need to strictly require themselves to operate the equipment correctly. So how should we operate correctly in the operation of organic fertilizer production line? SX company, a large fertilizer equipment manufacturer, provides you with suggestions.

Requirements for safe operation of organic fertilizer production line

1. Relevant personnel operating organic fertilizer equipment shall receive professional training first and take up their posts only after passing the training.

2. As workers operating organic fertilizer equipment, they should first standardize their working attitude. Because correct operation is closely related to everyone’s safety, we must not be careless in the operation process, otherwise the materials may be damaged and personal safety may be endangered.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

3. Organic fertilizer equipment shall be placed in a reasonable position, and attention shall be paid to ventilation and ground wire. When it is found that it cannot be operated, the workshop production shall be stopped immediately, and the problems shall be found out and handled.

4. Clean the machine in time after using the equipment, especially NPK fertilizer granulator. Regular maintenance of equipment appearance and smooth parts can ensure production and quality, and then bring economic benefits to the company.

5. The complete set of organic fertilizer production equipment shall be installed on the horizontal concrete foundation, especially the large equipment such as drum granulator, drum dryer and cooler shall be fixed with anchor bolts.

Pay attention to the verticality between the main body and the horizontal plane during installation. Configure the power cord and control switch according to the power of the equipment. No load commissioning shall be carried out after passing the inspection, and production can be carried out only after the commissioning is normal. More detailed process, go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Quality Organic fertilizer Granules Production with Newly Developed Fertilizer Granulator

Advantages of toothed stirring granulator in organic fertilizer granulation
Wet organic stirring fertilizer granulator is used to granulate various organic substances after fermentation, breaking through the conventional organic granulation process. The particles can be directly mixed and processed without drying or crushing the raw materials before granulation, which can save a lot of energy.

Wet organic fertilizer stirring granulator is widely used for granulation of organic fertilizer. Because of its large granulation rate, stable operation, strong and durable equipment and long service life, it is selected as an ideal product by the majority of users. The internal rotating tooth granulator developed by our unit has Φ 600、 Φ 800、 Φ 1000、 Φ 1200 four specifications. Other specifications of stirring granulator can also be produced according to user requirements.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

The shell of granulator adopts thickened seamless steel pipe, which is firm and durable and not easy to deform. Coupled with the solid base design, it runs more smoothly.

Using the mechanical stirring force of high-speed rotation and the resulting aerodynamic force, the fine powder materials can be continuously mixed, granulated, spheroidized and densified in the machine to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥ 0.7, the particle size is generally between 0.3-3mm, and the granulation rate is ≥ 90%. The particle size can be appropriately adjusted by the mixing amount of material moisture and spindle speed. Generally, the lower the mixing amount, the higher the speed, the smaller the particles, and vice versa.

Scope of application: This machine is especially suitable for granulation of light and fine powder materials. The finer the basic particle of fine powder material, the higher the sphericity of the particle, and the better the quality of the ball. Generally, the particle size of materials before granulation shall be less than 50 mesh. Typical application materials: chicken manure, pig manure, cow manure, carbon black, clay, kaolin, etc.

Wet organic fertilizer stirring granulator is suitable for organic wastes such as peat, sludge, chicken manure, livestock manure, lignite, sugar mill filter sludge, papermaking sludge, wine, straw, soybean residue, peat and so on. Direct granulation completely solves the key technical problems that cannot be solved by traditional granulation processes such as disk (drum) fermentation, and granulation with bio organic fertilizer as raw material.

More details on the fertilizer granulator, go to https://organicfertilizerplants.com/organic-fertilizer-granulation-machine/

How does organic fertilizer promote agricultural industry development?

With the continuous development of society and the continuous progress of science and technology, China’s economic level has been greatly improved, and the people’s living standard has also been greatly improved. Various factors have provided great convenience for the development of agriculture. However, in order to ensure the sustainable development of environment and the secondary service life of land, organic fertilizer machine came into being.

The organic fertilizer manufacturing process, such as the organic fertilizer produced by the organic fertilizer granulator, not only has a certain positive significance for environmental protection, but also reduces the irreversible pollution damage of many chemical fertilizers to the land and eliminates crops from the source.

The harm of residual chemicals to human body is more conducive to people’s health. In addition, organic fertilizer can increase the yield of crops and help to increase agricultural production.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

According to the development of the market, organic fertilizer equipment must have a relatively broad development space. However, these are not worth showing off the capital of organic fertilizer equipment. In the long development process, only relying on a good living environment can not promote the maximum development of organic fertilizer equipment.

Therefore, the primary task of the current organic fertilizer equipment is to recognize its own shortcomings, seriously study the advanced organic fertilizer production technology, and reasonably integrate it into the actual research and development, so as to make the organic fertilizer equipment more in line with the market development after repeated improvement.

It can provide more comprehensive and satisfactory services for agricultural production. In the increasingly fierce market competition, the factor that can effectively support the rapid development of organic fertilizer equipment lies in the comprehensive strength of the equipment.

Find machines to make organic fertilizer, go to https://organicfertilizermachines.com/

Quality organic fertilizer production from plant ash

Plant ash is the residue of firewood after combustion. It belongs to alkalinity. The main component is potassium carbonate (K2CO3) which can be used as fertilizer. Before the widespread use of chemical fertilizers, agricultural plant ash refers to the ash produced after burning and eating by mountain grass, straw and branches (excluding the ash produced by coal).

The production of plant ash fertilizer is usually stacked with a layer of plant ash and used after several months of maturity. In industry, plant ash is also used as the main raw material of biological fertilizer project to process biological organic fertilizer.

Plant ash shall not be mixed with other fertilizers during storage. Some farmers are used to putting ash in puddles and mixing it with organic fertilizer and straw, which is very wrong. Because the ash is alkaline, it will cause the volatilization of nitrogen in organic fertilizer and reduce fertilizer efficiency. Such treatment will not only waste fertilizer, but also pollute the environment.

Ashes must be applied separately. Plant ash cannot be mixed with organic farm manure and ammonium nitrogen fertilizer to avoid nitrogen volatilization loss, nor can it be mixed with phosphorus fertilizer to avoid phosphorus fixation and reduce the use efficiency of phosphorus fertilizer.

Therefore, when planning the fertilizer manufacturing process and using plant ash as organic raw material, the fertilizer plant should pay attention to the proportion of raw materials.

1. Soil application: since the ash is alkaline, cohesive soil, acidic or neutral soil should be used. Soil application can be used as base fertilizer, seed fertilizer and topdressing, as well as seedling raising and seedling covering (seed covering fertilizer).

When used as base fertilizer and seed fertilizer, the amount of fertilizer should not be too large, and should be isolated from seeds to prevent seed burning. Generally, 50-100kg per mu is appropriate.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

It is suitable for centralized soil application, strip application or hole application, with a depth of 8-10cm, and covered with soil after construction. Mix the wet soil 2-3 times or spray a little water before application.

2. Topdressing outside the root: more than 90% of the potassium contained in plant ash is soluble in water, which is a quick acting potassium fertilizer. According to this characteristic, plant ash can be used as extraroot topdressing, that is, 1% concentration of plant ash extract can be used for foliar spraying.

3. Priority crops: plant ash is suitable for various crops, especially potassium free or potassium free and chlorine free crops, such as potato, sweet potato, tobacco, grape, sunflower, sugar beet, etc.

Plant ash can be used for potato, not only for soil application, but also for potato wounds. In this way, it can be used as seed fertilizer to prevent wound infection and decay.

More types of fertilizer machines for organic fertilizer production, go to https://compostturnermachine.com/

Conventional organic fertilizer production machine configurations

1. Compost Dumper: industrial fermentation treatment of organic solids such as livestock manure, domestic waste, sludge and crop straw. The equipment integrates the uniformity of fermentation materials. Therefore, the front of the fermentation tank can be freely put in or taken out, and waste such as feces can be retained for a long time.

2. The mixer has fast mixing speed and good uniformity. It can mix 30% liquid and add viscous materials. There are two rotors working in opposite directions. Because the blade has multiple special angles, it can mix quickly and efficiently regardless of the shape, size and density of the material. The lower door opening speed is fast and the residue is less.

3. Wet material crusher is a professional crushing equipment for crushing high humidity and multi fiber materials. The high-speed rotating blade has the advantages of good particle size, high efficiency and high energy. Semi wet material crusher is mostly used for the production and processing of organic fertilizer. The crushing effect of chicken manure, sodium humate and other raw materials is very good.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

4. Organic fertilizer granulator is a molding machine that can make materials into specific shapes. It is widely used in the production of organic fertilizer, bio organic fertilizer and other fields.

5. When the rotary cooler cools to a certain temperature, it can reduce the moisture content, reduce the labor intensity and improve the output.

6. The rotary dryer is mainly composed of rotating body, lifting plate, transmission device, support device and sealing ring, with diameter of: Φ 1000- Φ 4000, the length depends on the drying requirements. Collect the dried product from the bottom of the bottom.

7. Drum screen adopts combined screen, which is convenient for maintenance and replacement. The machine has the advantages of simple structure, convenient operation and stable operation. Drum screening machine is mainly used for the separation of finished products and returned materials. It can also realize the classification of finished products and uniform sorting of finished products.

8. The coating machine is composed of screw conveyor, mixing tank, oil pump and main engine, which can effectively prevent the caking of compound fertilizer. The main body is made of polypropylene lining or acid resistant stainless steel.

9. The packaging machine is mainly composed of feeding mechanism (gate), weighing bucket, bag clamping mechanism, frame, air inlet, pneumatic system, sensor, control box, conveying and sewing mechanism.

More detailed info, go to https://compostturnermachine.com/complete-granule-production-line-solutions/

Organic fertilizer products yileds improvement

In a complete organic fertilizer manufacturing process for manure fertilizer production, fermentation, granulation and crushing are three key steps. Therefore, fermentation stacker, organic fertilizer granulator and organic fertilizer crusher play an important role in all organic fertilizer equipment. Let’s discuss the problems that may be encountered in the production process of these two key links.

How to improve the product output and output, the key lies in the organic fertilizer granulator.

1、 According to the moisture, fineness and cohesiveness of raw materials.

1. Moisture

Powder raw materials form spherical particles through the attachment of water. Therefore, controlling water and making water uniform have become the key factors to improve yield. The lower the moisture content, the lower the granulation rate, the higher the moisture content, the more large particles, the uneven moisture, the smaller the particle size, and the lower the yield.

2. Material fineness

It is needless to say that the material fiber has natural coarse granulation effect, rough and brittle appearance and poor formability. The higher the fineness, the better the formability and the smoother the particles.

Disc Granulation Line
Disc Granulation Line

3. Is the material sticky

In particular, organic fertilizer granulation, general raw animal manure (chicken manure, pig manure, cow manure, sheep manure, pigeon manure, etc.), straw (corn straw, straw, leaves, etc.), fungus residue, sugar residue, drug residue, monosodium glutamate residue, etc. The viscosity of general materials is poor, so some viscous fillers such as bentonite need to be added.

2、 Fertilizer granulator is selected for organic fertilizer production line.

For example, the production of granules can choose disc granulator, new organic fertilizer granulator and drum granulator.

If columnar is produced, ring mold granulator and columnar extruder are selected.

For irregular and flat ball type, select the appropriate drum extrusion granulator (depending on the die).

All kinds of granulation equipment have their own advantages and disadvantages. Different equipment shall be selected according to raw materials, investment cost (drying or not) and the needs of farmers.

3、 Equipment operation

1. For example, the disc granulator can pass the inclination of the disc. The more flat the disc is, the larger the particles are, the steeper the disc is, and the smaller the particles are.

2. According to the control of material moisture, the larger the moisture, the larger the particles, the smaller the moisture, and the smaller the particles.

3. According to the speed, the higher the speed, the smaller the particles, and the lower the speed, the larger the particles.

In general, the uneven particles of organic fertilizer are mostly caused by the uneven mixing of materials and the thickness of material fiber.

Why make fertilizer pellets?

Organic fertilizer refers to all kinds of animal manure (including animal manure and animal processing waste) and plant residues (cake fertilizer, crop straw, leaves, dead branches, peat, etc.) by physical, chemical, biological or organic methods.

The three treatment technologies remove pathogens, viruses, insect eggs, grass seeds, harmful gases and liquids carried by animal debris through standard decomposition process, and fertilizer types that meet relevant national standards. After processing through the organic fertilizer production line, harmful substances are removed and rich in a large number of beneficial substances.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

The biggest advantage of organic fertilizer is that it can improve soil hardening and heavy metal pollution, and restore the soil microbial ecology caused by excessive application of chemical fertilizer.

The organic fertilizer granulation production line can process fertilizer into particles or powder. If it is powdery, just crush it. However, if it is granular, the powdered fertilizer needs to be granulated through the fertilizer granulator to obtain granular fertilizer. Fertilizer granulation is an important process in the manufacturing process of organic fertilizer.

Granulation quality affects fertilizer quality. The final finished fertilizer.
In the actual agricultural production, most farmers still choose to use granular organic fertilizer. So why granulate fertilizer in the manufacturing process of organic fertilizer? What are the advantages of powder compared with organic fertilizer? Find machines for organic compound fertilizer production, welcome to https://organicfertilizermachines.com/

1. Fertilizers with very low water solubility are usually crushed into small particles to ensure that they are quickly and effectively dissolved in the soil and absorbed by plants.
2. The control of fertilizer particle size is very important for the storage and transportation of fertilizer. Good granulation makes organic fertilizer not easy to agglomerate and better transportation performance.

3. Some inorganic components can be added in the manufacturing process of organic fertilizer to improve the fertilizer efficiency of organic fertilizer. If inorganic components are added to powdered fertilizer, it is easy to absorb moisture and caking.

4. Fertilizer granulation improves agricultural technology. Fertilizer particles play the role of slow-release fertilizer effect. Fertilization is convenient and not easy to be blown away by the wind.

The new organic fertilizer granulator, disc granulator, flat mold granulator and ring mold granulator produced by our company are widely used in the organic fertilizer granulation production line to meet the different production needs of customers and achieve good economic benefits.