With the development of economy, the agricultural industry is also developing, driving the development of some agricultural equipment. The dryer of organic fertilizer production line is one of them. The rotary drum dryer has reasonable design, excellent production performance, advanced technology, high output and small floor area.
The technology and adaptability of bio organic fertilizer dryer are constantly improved.
The dryer with electricity as fuel has environmental protection technology. The smaller, the more uniform. This is a better dryer. Fuel makes fuel fuller and dry material better. But in this case, the cost of fuel will increase. Therefore, some customers add the quality of this coal to some inferior coal, which can reduce the investment cost. However, in this case, the temperature in the machine will fluctuate and uneven, which will affect the quality of the dried material and achieve the desired effect, so it is not worth paying for this.
But we have to add inferior coal. Experts said that some inferior coal can be added to high-quality coal, but not too much, so the consequences are not obvious and fuel costs can be saved. Therefore, the use of coal as fuel drying equipment, the correct use of coal will produce unexpected results.
Rotary drum dryer is a special drying equipment with high moisture content, high viscosity, high water holding capacity and low calorific value specially designed for NPK fertilizer production process. The internal structure of the dryer has been specially designed, which not only improves the thermal efficiency, but also has the advantages of simple process design, low investment and operation cost. It is more suitable for users who need long-term storage of the granules treated by drum granulator
Increasing the inlet air temperature of the dryer can improve the thermal efficiency of the dryer, and the inlet air temperature is limited by the allowable temperature of the product. In the parallel flow particle suspension dryer, the surface temperature of the particles is low, so the inlet temperature of the drying equipment may be much higher than the allowable temperature of the product.
1. In the solid granulation process of rotary drum granulator, urea, ammonium chloride, ammonium sulfate, potassium chloride and other single base fertilizers are used as raw materials and mixed in a certain proportion (mainly determined by the local market demand and soil test results)).
3. The material is sent to the drum granulator by belt conveyor, and agglomerates to form particles through a series of humidification and heating processes.
4. The particles here are only semi-finished products. They need further treatment, including drying, screening, cooling and packaging. After all these steps, high quality compound fertilizer products can be obtained.
Drum granulator is the key equipment of NPK fertilizer granules production line, which is suitable for cold and hot granulation in large and medium-sized compound fertilizer plants. It and ordinary fertilizer granulator are wet granulation. By adding a certain amount of water and steam, the raw materials in the drum will become even and moist in the granulation process. Then, as the drum rotates, the material will combine and roll into particles. The fertilizer particles are spherical with a diameter of 3-4mm.
Drum granulator is the key equipment of NPK fertilizer production line, which is suitable for cold and hot granulation in large and medium-sized compound fertilizer plants. It and ordinary fertilizer granulator are wet granulation. By adding a certain amount of water and steam, the raw materials in the drum will become even and moist in the granulation process. Then, as the drum rotates, the material will combine and roll into particles. The fertilizer particles are spherical with a diameter of 3-4mm.
1. High granulation rate, drum granulator can adjust speed and control granulation.
2. Using solid granulation method, raw materials are easy to obtain and processing is relatively simple.
3. Liquid and steam injection is easy, and pipes and frames are provided.
4. Low investment, low production cost and high return.
5. The drum granulator uses the corrosion-resistant rubber engineering plastic as the lining to better protect the material from drum damage.
6. The particles produced belong to the secondary processing of base fertilizer, so there is almost no environmental pollution problem.
7. High quality steel and gear, stable operation, low noise.
8. Equipped with armrest shovel to help clean the roller.
The complete organic fertilizer production line is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, fertilizer granulator, cooling and drying system, screening system and finished product packaging system. So which organic fertilizer equipment of these systems can complete the task?
What are the main organic fertilizer equipment in each link of the organic fertilizer production line to meet the production requirements?
The fermentation system in the process of organic fertilizer production is composed of feed conveyor, biological deodorant, mixer, special lifting steering polishing machine and electric automatic control system. The main equipment of drying system is belt conveyor and drum dryer. Machine, cooler, induced draft fan, hot blast stove, etc.; deodorization and dust removal system is composed of precipitation room, dust removal room, etc., providing free drawings and guiding users for free.
Crushing system includes new semi wet material crusher, LP chain crusher or cage crusher, belt conveyor, etc. The batching system includes electronic batching system, disc feeder, vibrating screen and other equipment, which can be equipped with 6-8 kinds of raw materials at a time; the mixing system has optional horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor and so on.
Pelletizing system of organic fertilizer production process needs pelletizer to produce fertilizer. The optional granulating equipment includes: roller granulator, disc granulator, flat film granulator, bio organic fertilizer spherical granulator, organic fertilizer granulator, drum granulator, rounding machine, etc.; the cooling and drying system can be used for drying and cooling of rotary dryer, drum cooler and other equipment. The screening system is mainly completed by drum screening machine. You can set up the first stage screening machine and the second stage screening machine to improve the yield and make the particles better. Finished product packaging system generally includes electronic quantitative packaging scale, silo, automatic sewing machine, etc. In this way, the automatic and uninterrupted production of organic fertilizer production line can be realized. Go here for more.
Raw materials for bio fertilizer production plants
Bio fungi / bacteria are used in sx bio organic fertilizer production line or bio fertilizer plant. All organic wastes, such as animal manure, agricultural waste, municipal waste, food waste, sewage sludge, industrial organic waste, and bio plant fertilizer plant are used to produce bio organic matter.
Basic info of bio fertilizer plant
Bio organic fertilizer production line or bio organic fertilizer plant is mainly used to produce bio organic fertilizer particles. The raw materials of bio organic fertilizer equipment or bio organic fertilizer machine are various organic wastes, such as animal manure (chicken manure, cow manure). The main products are as follows: pig manure, sheep manure, urban sludge, food waste, agricultural waste (soybean residue, mushroom residue, palm oil waste, neemcake, distiller’s grains residue, straw), sewage sludge, industrial organic waste, etc.
Cost on equipment configurations in the bio-organic fertilizer production line
Through mixing machine with biological fungi or bacteria, organic waste can be fully utilized to produce powdery bio organic fertilizer or bio organic fertilizer particles and organic fertilizer particles. Bio organic fertilizer production line or bio organic fertilizer production capacity equipment range from 1 T / h, from small capacity to large capacity for your choice.
Our bio organic fertilizer manufacturing process or bio organic fertilizer factory mainly includes: organic fertilizer mixer, fertilizer granulator for making organic fertilizer granulator, drum dryer, fertilizer cooler, coating machine, rotary screening machine and other accessories.
Bio fertilizer vs other types of fertilizer
1. The price of bio organic fertilizer production line or bio organic fertilizer factory is not only applicable to the production of pure organic fertilizer, but also applicable to bio organic fertilizer if functional biological bacteria / fungi are added; while nitrogen fertilizer is applicable to NPK fertilizer, organic and inorganic fertilizer; phosphorus and potassium are added.
2. The particle size of organic fertilizer can be adjusted according to the needs of customers. I plant to provide a variety of bio organic fertilizer granulator, such as new organic fertilizer granulator, disc granulator, double roller pressing granulator and bio organic granulator sx. Fertilizer spherical particles, etc. Customers can use our fertilizer granulator to produce different shapes of particles.
4. High degree of automation and high precision. The batching machine system and packing machine are controlled by computer to realize automation.
5. High quality, stable performance, easy operation, high automation and long service life. We design and manufacture fertilizer machine with full consideration of user experience.
Detailed process to make bio fertilizer
Raw material fermentation
1. Raw material fermentation for the cost of bio organic fertilizer production line. Organic composting vehicle is used for fermentation and composting of animal, poultry manure, sludge, sugar filter sludge, oilseed residue, straw and other organic wastes. Materials can be mixed and mixed. During the fermentation process, the fermentation lasted for 7-10 days. The temperature should be 60-70 and the moisture should be 40-50%.
Raw material mixing
2. The cost of raw material mixer of bio organic fertilizer production line is high, and the fermented material is mixed evenly in the fertilizer mixer, which improves the uniformity of fertilizer nutrient distribution and the fertilizer nutrient utilization efficiency, and is also conducive to further granulation. Suitable for feed, concentrated feed and additive premix.
3. Material granulation cost of biological fertilizer production line
The evenly mixed raw materials are sent to an organic fertilizer granulator or an organic fertilizer granulator for granulation. The granule shape of organic fertilizer granulated by fertilizer granulator is spherical. Generally, it is a fertilizer polishing machine based on flat die design, which is used to grind the particles into spheres. More detailed info about granulation equipment go to https://fertilizergranulatorfactory.com/
Bio-organic fertilizer drying
4. Organic fertilizer drying and cooling machine in the process of bio organic fertilizer manufacturing
The purpose of the drying process is to dry the moisture of the granules, increase the fertilizer strength and facilitate storage. After drying, the particle temperature is 60-80 ℃. Due to too much heat, fertilizer particles are easy to agglomerate, so it needs to be cooled in a drum cooler to reduce the temperature. After cooling, the particle temperature is 20-40 ℃, which is convenient for storage and transportation.
Coating & packaging
5. Double organic fertilizer grading or coating packaging process
Organic fertilizer production line is the equipment for batch production of organic fertilizer, covering all the equipment from the collection of organic fertilizer raw materials to the packaging and sales of organic fertilizer. Organic fertilizer production line can effectively solve the environmental pollution caused by organic waste from livestock and poultry breeding industry, improve the safety and quality of agricultural products, and lay a good foundation for human consumption of green food and organic food.
High configuration: chicken manure dehydrator sx, fermentation machine, semi wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment, belt conveyor, etc
Medium Configuration: semi wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine sx, packaging equipment, belt conveyor, etc.
Low configuration: semi wet material crusher, horizontal mixer, granulator / drum screening machine, packaging equipment, belt conveyor, etc
The utilization rate of organic fertilizer produced by different organic fertilizer production process configuration is also different, but it can reduce the pollution of waste to the environment and play a certain role in environmental protection. Therefore, qualified livestock and poultry industry should have such conditions. A set of organic fertilizer production line equipment. More deitaled info go to https://organicfertilizerproductionline.com/
1. Stir. According to the formula proportion, the auxiliary materials are added to the composting raw materials, and the auxiliary materials are evenly mixed through the organic fertilizer mixer. If it is pure sheep manure, please skip this step.
Fertilizer Crushing Process
2. Crushing. The raw materials are crushed into uniform size by an sx organic fertilizer grinder. After crushing, the raw material has good appearance and even organic content. If someone buys crushed organic fertilizer, it can be sold.
Fertilizer Granulation Process
3. Granulation. Some markets are keen on granular organic fertilizer, so they need to use organic fertilizer granulator, drum granulator, disc granulator and other equipment to further process it into granular organic fertilizer. Granulating equipment processes powdery organic fertilizer into granular organic fertilizer. Granular organic fertilizer has higher quality, more popular price and higher price.
With the enhancement of the national economic strength, the state pays more attention to the environmental treatment and the utilization of organic wastes, and has invested a lot of funds. In the process of utilizing organic wastes, many organic fertilizer plants have been established, which not only controls the environment, but also turns the wastes into wealth and increases the supply of organic fertilizers. Waste recycling provides a broad field for the development of organic fertilizer, which combines agricultural production with industry, agricultural products processing and urban construction, and improves the material utilization rate.
There are many kinds of organic fertilizers, processing materials are very wide, fertilizer properties are very different. However, from the perspective of chemical fertilizer, it plays a major role in agricultural production in the following aspects:
Functions to crops
1. Provide nutrition for crop growth. The nutrients in organic fertilizers are comprehensive and evenly released over a long period of time. It not only contains 16 kinds of nutrients for crop growth. It also contains other factors that are good for crop growth and promote crop growth.
Works to soil
2. Improve soil structure and soil fertility. It can increase the content of soil organic matter, renew soil humus, improve soil physical properties, improve soil fertility and water retention capacity. It is a good way to make your own organnic fertilizer.
Bio material nutriunts
3. Improve soil biological activity and promote crop growth. Organic fertilizer is the main source of energy and nutrients in microbial population. The application of organic fertilizer is conducive to soil microbial activities and promote crop growth and development. A small amount of vitamins and plant hormones will have a great impact on the growth and development of crops.
Roles in environment protection
4. Improve detoxification effect and purify soil environment. Why use organic fertilizer? Organic fertilizer has the function of detoxification. Toxic substances such as chicken manure or chicken manure can be greatly reduced. The reason of organic fertilizer detoxification is that organic fertilizer can improve soil Yang. At the same time, the intermediate products of organic matter decomposition and cadmium cellette form stable complex and detoxification. Toxic soluble compounds can seep out or be discharged into farmland, thus improving soil self purification ability. Organic fertilizers also generally reduce the supply of lead and increase the fixation of arsenic.
What machines can make?
I plant production of organic fertilizer production and bio organic fertilizer production and a series of equipment, such as composting truck, crusher, mixer, granulator, etc., if you have any interest, please feel free to contact us.
Jordan organic fertilizer production line is a chicken manure organic fertilizer production line. Chicken manure production line, also known as bio organic fertilizer production line, is a set of production equipment which takes fresh chicken manure as raw material and produces natural organic chicken manure fertilizer through a series of processing.
There are two steps in the processing of commercial organic fertilizer in chicken manure production line: early fermentation treatment part and deep processing granulation part. The equipment needed for biological fertilizer production includes composter, organic fertilizer granulator, fertilizer crusher and screen machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.
More than 65% of the fermented rotten chicken manure is ground by the conveyor belt, and the raw material is crushed and mixed with the raw material mill through the electronic measurement (NPK). The good material is crushed by the belt conveyor and granulated by stirring drum. In the drum granulator, under the condition of water and steam, the raw material temperature rises and the viscous material is sticky Itself is triggered.
Under the continuous rolling of the roller granulator, the material gradually rolls into a ball, and at the end of the granulator, the material enters into the pelletizing plate through the belt conveyor. Within the range of the granulation plate, the particles are continuously high and high, and continuously roll and circulate under the gravity. The strength of the particles is further enhanced, and the appearance of the particles is more round. With the increase of the particles in the pelletizing plate, the particles are gradually increased. NPK fertilizer manufacturing process is very similar to Jordan’s organic fertilizer production line.w
What are the phases of maturation and development in natural manure creation line?
1. In the beginning phase of stacking: when the temperature of the reactor ascends to around 50 ℃, it is called warming stage. The reactor temperature scope of 25 ~ 40 ℃ is reasonable for some moderate temperature microbial exercises.
2. High temperature stage: following 2 ~ 3 days, the reactor temperature ascends to 50 ~ 60 ℃, which is called high temperature stage. As of now, countless thermophilic microorganisms supplanted the first mesophilic microorganisms, and humification measure was done simultaneously.
How to pass judgment on the fruition of aging in natural manure creation line?
3. Cooling stage: the reactor temperature continuously dips under 50 ℃, which is called cooling stage. As of now, the species and amount of microorganisms in the reactor are more than those in the high temperature stage. In this stage, the decomposable natural material grid in the reactor diminishes pointedly, and humification is predominant.
4. The gathering of humus in the fertilizer expanded essentially. The stacking materials ought to be compacted and covered with soil, so the anaerobic cellulose disintegrating microscopic organisms can likewise overwhelmingly decay cellulose, and gradually complete the later development.
Organic fertilizer equipment is a popular mechanical equipment in chemical fertilizer processing market. With the rapid development of science and technology, the transformation and renewal of organic fertilizer production equipment is also very rapid.
What kind of organic fertilizer pelletizer is suitable for? Bio organic fertilizer spherical granulator is a new generation granulation equipment designed on the basis of absorbing, digesting and utilizing the advanced granulator principle at home and abroad. Through repeated experiments and development, the problems of high temperature sterilization and drying of chemical fertilizer have been overcome.
The new type of organic fertilizer granulator has the characteristics of reasonable design, simple structure, high temperature resistance, bacteria resistance, smooth particles and so on. Because the organic fertilizer particles are easy to loose and not easy to form balls, the moisture content of the particles is low and dry.
Organic fertilizer granulator is used to ferment various organic materials. In order to break the traditional granulation process of organic materials, the raw materials before granulation do not need to be dried and ground, and the treatment of spherical particles can save a lot of energy.
SX fertilizer equipment company specializes in the production of fertilizer granulator, new environmental protection and energy saving drum dryer, BB fertilizer equipment, double roller granulator and mold, fertilizer granulation equipment, compound fertilizer equipment, NPK fertilizer production line, metering and packaging equipment, automatic granulation system, dry powder granulator, biological organic fertilizer equipment, organic compound fertilizer equipment, disc granulator, drum granulator, urea crusher Electronic belt, etc. It is suitable for NPK compound fertilizer, organic inorganic compound fertilizer, organic fertilizer and bio organic fertilizer.
The application of organic fertilizer can improve the soil structure, but its effective nutrient content is low and the fertilizer efficiency is slow. Biological fertilizer can enhance soil fertility, stress resistance and disease resistance, but the biological fertilizer itself does not contain nutrients.
According to the advantages and disadvantages of chemical fertilizer, traditional organic fertilizer and biological fertilizer. Zhengzhou SX chemical fertilizer plant has developed a new type of compound biological fertilizer, which has the functions of biological bacteria activating soil and transforming soil nutrients. We also designed the production method of biological fertilizer.
Benefits of applying biological fertilizer
Biological fertilizer has the characteristics of organic fertilization, soil improvement and rapid effect of inorganic nutrients, which can improve crop quality.
2. Biological fertilizer can increase the nutrient content of nitrogen, organic matter, soluble phosphorus and soluble potassium in soil, increase the number and quantity of beneficial microorganisms in soil, and enhance the function of disease resistance, drought resistance and metabolism of crops.
3. Biological fertilizer has a positive effect on increasing crop yield, improving crop quality and increasing agricultural economic income.
Production technology of pellet bio fertilizer
Due to the advantages of powder fertilizer, such as convenient agglomeration, uneven volume, unfavorable mechanized application, inconvenient transportation and storage, and serious use of biological fertilizer, granulation of biological fertilizer is an urgent need in actual production. The pan type fertilizer granulator is more suitable for the production of biological fertilizer.
Production of biological fertilizer with Pan fertilizer granulator
The effects of production formula, grinding fineness and water content of powdered fertilizer on granulation effect of compound biological fertilizer were studied. The fermented organic fertilizer was crushed and screened, and then mixed evenly with a certain proportion of inorganic fertilizer, and granulated by a pan fertilizer granulator. The pan type fertilizer granulator is equipped with spraying device, which can evenly add water to the material. In the process of biological fertilizer production, granulation is carried out according to the appropriate parameters, so as to improve the production efficiency.
Biological fertilizer granules are dried and screened to obtain the fertilizer we need.
There are many kinds of organic fertilizer, and bio organic fertilizer is the leader. Biological fertilizer is a kind of fertilizer which combines microbial fertilizer and organic fertilizer.
Bio organic fertilizer products not only contain high organic matter, but also contain microorganisms with specific functions. The microorganisms contained in bio organic fertilizer products should have certain fertilizer functions, such as improving soil fertility, producing and assisting crops to absorb nutrients, activating insoluble compounds in soil for absorption and utilization of crops, or producing various active substances, disease resistant and disease resistant substances.
Biological planting can stimulate and regulate crop growth, reduce or reduce the occurrence of plant diseases and insect pests, and improve the quality of agricultural products.
Biological fertilizer plant mainly includes fertilizer granulator, crusher, mixer, drum machine, etc. Compared with common organic fertilizer, biological fertilizer production technology content is higher.
In addition to adding microbial agents to promote the maturity and decomposition of organic materials in the decomposition process, so as to achieve the purpose of directional decomposition and deodorization, microorganisms with specific functions need to be added in the production of microorganisms to improve the effect of products.
Fertilizer manufacturers will remind you that biological fertilizer is different from ordinary organic fertilizer in the production process. In the biological fertilizer plant, there is no difference from the ordinary organic fertilizer production equipment. The only difference is how to protect functional bacteria, improve the survival rate of bacteria in the production process, so as to maximize the efficiency of fertilizer.
Biological fertilizer plant
The following five points should be paid attention to when processing biological fertilizer production plant
(1) When processing and producing fertilizer, the drying temperature should not exceed 80 ° C, otherwise the number of active bacteria in biological fertilizer will be affected.
（2） When storing and transporting biological fattening, it is necessary to avoid damp or rain;
(3) In the process of biological fattening, direct sunlight should be avoided.
(4) The physical, chemical and biological factors of soil must be taken into account when using biological fertilizer.
(5) Biological fertilizer cannot be used together with pesticide and physiological acid fertilizer.
Powdery organic fertilizer is a kind of organic fertilizer without granulation and drying, which occupies the absolute main market share. Compared with granular bio organic fertilizer, powdery organic fertilizer has the advantages of less investment, lower production cost, less nutrient loss in the process of processing, lower price and less ecological pollution, which is generally accepted by the plantations and fruit and vegetable bases.
However, the powdered organic fertilizer has not been treated by disc granulator equipment, and its shape is not beautiful enough, so it is not suitable for machine seeding and application.
Equipment for powder organic fertilizer production
The production of powdery organic fertilizer is relatively simple. The main production machine has the following five parts: organic fertilizer steering machine, forklift, distributor, pulverizer and screening machine (drum cutter or vibrating screen machine).
How to configure a powder fertilizer production line?
It is necessary to connect equipment and equipment with belt conveyor to form a complete organic fertilizer production line
1. The belt conveyor above the crusher is connected with the screened raw materials.
2. The belt conveyor above the screening machine is connected with fermentation raw materials.
3. The belt conveyor under the sieve machine connects and screens the finished products, and sends the finished products to the processing site for weighing and packaging.
4. The warehouse needs a conveyor for loading.
Recovery and utilization of exfoliated organic fertilizer
Urban landscape greening produces a lot of defoaming every day. Exfoliation is a good organic fertilizer material with low price. The nutrient content in the leaves is quite high. Application of fallen leaves as organic fertilizer can improve soil, increase soil organic matter content, improve soil additive conditions, improve soil fertilizer and water-saving capacity, and regulate soil pH.
According to the determination, apple leaves contain 3% – 6%, 0.2% – 0.3% phosphorus, 2% potassium and many trace elements; pear leaves contain 2% – 2.2% nitrogen, 0.1% – 0.25% phosphorus and 1.2% – 2.6% potassium. After the whole fruit stage, the nitrogen content in the leaves of the whole tribe in each mu pear orchard was equivalent to 98 kg ammonium bicarbonate, 12 kg super phosphate and 20 kg potassium carbonate.
These organic fertilizers are rich in organic matter and can be used to grow flowers, grass and vegetables. Stacking fallen leaves on tree roots can also improve soil poverty. If all the tribal leaves of the tree are used as organic fertilizer, then the tree does not need additional fertilizer.
According to the actual content of raw materials, adding appropriate amount of high nitrogen material, adjusting C / N ratio and microbial agent, accelerated the composting process. The recycling of exfoliated organic fertilizer reduces the amount of chemical fertilizer applied, improves the quality of green soil, and realizes the recycling of garden material metabolism.