Organic Fertilizer Production for Beginners

Organic fertilizer production process:

1. The strain and fermentation raw materials are mixed for fermentation, and the pile is turned over by a dumper during fermentation.
2. The mature raw materials are crushed and screened after decomposition, and then enter the granulation workshop through the elevator.
3. After the organic fertilizer is mixed by the raw material premixer, it enters the fertilizer granulator for granulation.

4. Next, the granulated organic fertilizer enters the pelletizer for grinding.
5. Round particles enter the dryer through the conveyor belt.
6. The dried particles are then cooled to the cooler through the conveyor belt.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

7. The dust generated during drying and cooling is divided by the air entering the dust removal device.
8. The cooled particles are then transported to the screening machine by the conveyor.
9. The dispersed organic fertilizer particles enter the quantitative packaging equipment for packaging through the conveyor belt to become finished organic fertilizer.

There are many kinds of organic fertilizer production equipment in the above organic fertilizer production process, such as fertilizer granulator, including disc granulator, flat mold granulator, new organic fertilizer granulator, etc.

When selecting equipment, the organic fertilizer plant should consider its own plant scale, expected annual output, types of raw materials, etc., and select appropriate equipment to ensure good economic benefits.

More details, welcome go to https://organicfertilizerplants.com/

How to make bio fertilizer step by step?

Bio organic fertilizer refers to the fertilizer processed by microbial fermentation, decomposition and harmless treatment with livestock manure, straw, agricultural and sideline products, food processing waste, organic waste and urban sludge as raw materials.

Role of bio organic fertilizer:

(1) Increase crop yield and improve crop quality.
(2) Improve soil fertility and soil physical and chemical properties
(3) Regulating microbial flora and improving soil micro ecosystem
(4) Activate insoluble compounds and improve soil supply.
(5) Improve soil ecology and reduce the occurrence of diseases and pests

Rotary Drum Granulation Line 20 ton per hour
Rotary Drum Granulation Line 20 ton per hour

Production process and technology of biological fertilizer:

1. Production process of bio organic fertilizer

The bio organic fertilizer production enterprise registered with the Ministry of agriculture is mainly engaged in the production of microbial fertilizer. In the process of fermentation production, trough stacking fermentation and other fermentation methods, such as flat fermentation, are used.

The method, fermentation tank fermentation method and closed warehouse fermentation method are also used in production. In the process of fermentation and decomposition, the adjustment of material moisture, carbon nitrogen ratio and temperature and the use of decomposition agent are the key to the production process, especially the application of microbial agent directly affects the degree and maturity of circular fermentation.

The decomposed substance basically realizes the harmlessness of the product, which is conducive to the survival of the functional bacteria added in the post-treatment process.

2. Production technology

In the post-treatment of fermentation materials, most enterprises will add functional bacteria for compound molding. The dosage form of the product is mainly powder, but there are also fertilizer granulators for granulation.

The granular product overcomes the disadvantages of poor appearance and low grade of powdered products, improves the commodity of products, but also increases the production cost of enterprises, and has a certain impact on the survival of effective bacteria.

More detailed info on bio fertilizer production, welcome go to https://www.fertilizer-plants.com/bio-fertilizer-manufacturing/

Nutrients in Organic Fertilizer Products

In the current process of agricultural production, we all advocate the application of organic fertilizer, but many farmers reflect that the nutrient loss of organic fertilizer is very serious, and they don’t know how to prevent and control it. Why? Organic fertilizer nutrients so powerful? Today, let’s look at the causes of nutrient loss.

How to make organic fertilizer with high qulaity? GO to https://organicfertilizerplants.com/organic-fertilizer-production-process/

1、 Prevent nutrient loss caused by gas volatilization

In the process of decomposition, nitrogen in organic fertilizer will be converted into ammonia, resulting in volatilization loss. Therefore, when it decomposes, it must be covered with plastic film without damage. It should not be piled up for too long and be used as soon as possible after maturity.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Therefore, we suggest that in the fermentation process, we can use the turnover machine to turn over, increase the ventilation and oxygen, promote the proliferation of microorganisms, so as to improve the fermentation speed. Our factory produces different types of composter for customers to choose.

2、 Prevent nutrient loss caused by chemical reaction

Human waste and ashes are an example. Many vegetable farmers still put some ash in human manure to prevent flies or odor. Plant ash is rich in potassium carbonate and alkaline in pH. Human excreta is acidic organic fertilizer, so the two meet, acid-base neutralization, nutrient loss. Therefore, human manure and ash should be separated from each other in composting and fertilization to avoid single, single and disposable use. Ash should not be poured into organic fertilizer to prevent ash from being drenched by rain. In addition to the examples of human manure and grass ash, we should also learn more about the chemical reactions between different materials to prevent nutrient loss.

3、 Prevent leakage and nutrient loss

For example, rice husk, duck dung, cow dung, and so on, ordinary people will water on the dunghill to make it easier to rot, but often nutrients will seep into the water because there is no anti leakage measures. Leakage and loss. Therefore, whether it is used in the pit or flat on the ground, it must be covered with plastic film to prevent nutrients from leaking with water. Therefore, water must be adequate. The water needed for organic fertilizer fermentation is generally 45% – 60% to avoid material inclusion. It is better to drop water loosely. How to turn these types of materials into organic fertilizer? Go to https://organicfertilizerplants.com/

In order to increase the nutrients of organic fertilizer and produce high-quality organic fertilizer, we must avoid these phenomena when we produce organic fertilizer.

Key auxiliary machine for organic fertilizer plants

Belt conveyor is used to transport fertilizer materials in different production processes in the whole organic fertilizer production line, from the batching system process, crushing process, mixing process, to granulation process, drying and cooling process, screening process and re granulation process, and automatic packaging process. The use of belt conveyor saves a lot of working pressure and improves the working efficiency.

Fertilizer Production Line for Organic Fertilizer Manufacturing
Fertilizer Production Line for Organic Fertilizer Manufacturing

Belt conveyor is widely used in metallurgy, mining, coal, port, transportation, hydropower, chemical industry and other departments to load, unload or pile up various bulk materials with high density and room temperature.

The transportation volume is large, the structure is simple, the maintenance is convenient, the cost is low, and the universality is strong. Single or multiple units can be used to transport materials, and horizontal or inclined layout can be adopted according to technical requirements. In addition, it can be transported by convex arc section, concave arc section and straight line section.

The unit weight of the conveyor is determined by the bandwidth, speed, slot angle and inclination angle. It also depends on the frequency of high-speed materials. The working environment temperature of conveyor is usually -25 – +40 ℃, and our company can also produce light belt conveyor and mobile conveyor.

Belt conveyor structure:

1. drive part
2. rolling part
3. drum part
4. cleaning part
5. unloading part
6. brake part
7. attachments

More detailed info, go to https://www.fertilizer-plants.com/fertilizer-belt-conveyor/