Machine Selection Tips for Organic Fertilizer Production Manufacturers

With the improvement of living standards, people’s demand for machinery and equipment is increasing, and their dependence on machinery is also gradually increasing, which brings pressure to the development of organic fertilizer production equipment.

In the process of fertilizer production, in order to ensure the safety and operation of the production line, operators need to strictly require themselves to operate the equipment correctly. So how should we operate correctly in the operation of organic fertilizer production line? SX company, a large fertilizer equipment manufacturer, provides you with suggestions.

Requirements for safe operation of organic fertilizer production line

1. Relevant personnel operating organic fertilizer equipment shall receive professional training first and take up their posts only after passing the training.

2. As workers operating organic fertilizer equipment, they should first standardize their working attitude. Because correct operation is closely related to everyone’s safety, we must not be careless in the operation process, otherwise the materials may be damaged and personal safety may be endangered.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

3. Organic fertilizer equipment shall be placed in a reasonable position, and attention shall be paid to ventilation and ground wire. When it is found that it cannot be operated, the workshop production shall be stopped immediately, and the problems shall be found out and handled.

4. Clean the machine in time after using the equipment, especially NPK fertilizer granulator. Regular maintenance of equipment appearance and smooth parts can ensure production and quality, and then bring economic benefits to the company.

5. The complete set of organic fertilizer production equipment shall be installed on the horizontal concrete foundation, especially the large equipment such as drum granulator, drum dryer and cooler shall be fixed with anchor bolts.

Pay attention to the verticality between the main body and the horizontal plane during installation. Configure the power cord and control switch according to the power of the equipment. No load commissioning shall be carried out after passing the inspection, and production can be carried out only after the commissioning is normal. More detailed process, go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Top 6 steps to make organic fertilizer granules?

In the process of organic fertilizer production, how to granulate the fermented raw materials is the key factor to determine whether the commercial fertilizer can enter the market. The following granulation methods are generally used.

Fertilizer production line

(1) Agglomerate granulation. Under the action of rotation, vibration and stirring, the wet powder in motion is agglomerated. Or the fluidized bed is used to coagulate dry powder and particles into suitable particles by supplying spray solution (adhesive).

(2) Extrusion granulation. It is a method of making dry powder or wet powder containing adhesive into cylindrical, spherical or sheet by mechanical processing such as extrusion, roll extrusion or pressing.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

(3) Crushing and granulation. It is to crush block materials into particles of appropriate size.

(4) Melt granulation. It is a method of granulation by cooling and hardening molten liquid.

(5) spray granulation. It is a method of directly granulating solid after concentration in liquid.

(6) Liquid phase crystallization granulation. It is a method that materials crystallize in liquid phase and agglomerate into spherical particles through liquid bridging agent and stirring.

This technology is widely used in pharmaceutical industry. Because the particle shape is spherical, it is also called spherical crystallization granulation method, which is abbreviated as spherulite granulation method.

Spherulite particles are pure material particles with good fluidity, filling and compression formability. In recent years, the technology has been successfully developed. That is, polymer copolymer precipitation is added in the spherulite crystallization process to prepare sustained-release, rapid release, enteric coated, gastric coated pellets, floating hollow pellets, biodegradable microcapsules, etc. Preparation of sustained release pellets.

More detailed info on orgnaic fertilizer granulation, go to https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/

Quality Organic fertilizer Granules Production with Newly Developed Fertilizer Granulator

Advantages of toothed stirring granulator in organic fertilizer granulation
Wet organic stirring fertilizer granulator is used to granulate various organic substances after fermentation, breaking through the conventional organic granulation process. The particles can be directly mixed and processed without drying or crushing the raw materials before granulation, which can save a lot of energy.

Wet organic fertilizer stirring granulator is widely used for granulation of organic fertilizer. Because of its large granulation rate, stable operation, strong and durable equipment and long service life, it is selected as an ideal product by the majority of users. The internal rotating tooth granulator developed by our unit has Φ 600、 Φ 800、 Φ 1000、 Φ 1200 four specifications. Other specifications of stirring granulator can also be produced according to user requirements.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

The shell of granulator adopts thickened seamless steel pipe, which is firm and durable and not easy to deform. Coupled with the solid base design, it runs more smoothly.

Using the mechanical stirring force of high-speed rotation and the resulting aerodynamic force, the fine powder materials can be continuously mixed, granulated, spheroidized and densified in the machine to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥ 0.7, the particle size is generally between 0.3-3mm, and the granulation rate is ≥ 90%. The particle size can be appropriately adjusted by the mixing amount of material moisture and spindle speed. Generally, the lower the mixing amount, the higher the speed, the smaller the particles, and vice versa.

Scope of application: This machine is especially suitable for granulation of light and fine powder materials. The finer the basic particle of fine powder material, the higher the sphericity of the particle, and the better the quality of the ball. Generally, the particle size of materials before granulation shall be less than 50 mesh. Typical application materials: chicken manure, pig manure, cow manure, carbon black, clay, kaolin, etc.

Wet organic fertilizer stirring granulator is suitable for organic wastes such as peat, sludge, chicken manure, livestock manure, lignite, sugar mill filter sludge, papermaking sludge, wine, straw, soybean residue, peat and so on. Direct granulation completely solves the key technical problems that cannot be solved by traditional granulation processes such as disk (drum) fermentation, and granulation with bio organic fertilizer as raw material.

More details on the fertilizer granulator, go to https://organicfertilizerplants.com/organic-fertilizer-granulation-machine/

Powder Fertilizer VS Granular One Which One is Better for Plants?

Organic fertilizer is a kind of organic fertilizer made from poultry manure, combined with fermentation bacteria, straw and other auxiliary materials, using traditional fermentation methods or organic fertilizer production equipment.

For commercial organic fertilizers on the market, two more popular forms of finished organic fertilizers are powdered and granular. What is the processing technology of powdery organic fertilizer and granular organic fertilizer? Which is better?

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

How to make powder fertilizer? Here are machines and solutions for your reference:https://organicfertilizerplants.com/

Processing technology of granular organic fertilizer:

The equipment used for granular organic fertilizer processing and production include: fermentation dumper, pulverizer, fertilizer disc granulator, screening machine and packaging machine
The fermented fertilizer is crushed by a pulverizer, and then the organic fertilizer particles are produced by a disk fertilizer granulator.

The organic fertilizer particles are screened by a screening machine, dried, and finally transported to the discharge bin for packaging, weighing and sealing.

Processing technology of powdery organic fertilizer:

The production line of powdery organic fertilizer needs to purchase equipment: fermentation tipping machine, pulverizer, packaging machine, etc.

The advantages of powdery organic fertilizer are: less investment in production and manufacture;

It has better fusion with roots, wider diffusion range, faster root fertility effect and faster absorption

Disadvantages:

It is easy to raise dust, get damp and caking during construction.

Advantages of granular organic fertilizer

Some inorganic components can be added to fertilizer to improve fertility. It’s more convenient to apply.
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Humic acid + fertilizer! what is it?

How to make organic fertilizer granules? Go to https://organicfertilizerplants.com/organic-fertilizer-granulation-machine/

Turnkey Project Solutions for Organic Fertilizer Granular Production

Professional disc granulator is a fertilizer granulator, which is used in the production line of organic fertilizer disc granulator.

The pot granulator can be used in both organic fertilizer production line and NPK fertilizer production line. The granulation rate is over 90%.

The professional disc granulator has the advantages of uniform granulation, high granulation rate, stable operation, durability and long service life, which is highly praised by users.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

It is an ideal product for the majority of users. The project has also won the approval of the soil durable fertilizer Station of Henan Provincial Department of agriculture, which is a national environmental protection technology promotion project.

The production line of 5 t / h organic fertilizer disc granulation with low consumption and investment is rich in raw material resources.

The organic fertilizer production line not only transforms fertilizer (animal manure, agricultural waste, industrial waste, urban sludge, domestic waste) into fertilizer, but also creates economy.

More types of fertilizer production lines, go to https://fertilizerproductionlines.com/

Organic Granular Fertilizer Production Production Technology

The special granulator for organic fertilizer is a kind of fertilizer granulator. After fermentation, it is used for pelleting various organic substances. There is no need to dry and crush raw materials before granulation. Spherical particles can be directly processed by batching, which can save a lot of energy.

Organic fertilizer granulation equipment is an important equipment in organic fertilizer production line. If the production of granular organic fertilizer is not good, it will directly affect the quality and effect of organic fertilizer. Then the granulator of organic fertilizer should pay attention to the production of organic fertilizer. Do you have any details?

Drum Granulation Machine
Drum Granulation Machine

1. The organic fertilizer granulator shall be equipped with two powder boxes for granulation, so that the granulator does not need to stop when changing the formula.

2. Before the organic fertilizer raw materials enter the organic fertilizer granulator, an efficient iron removal device must be placed to prevent the granulator from being damaged by some other impurities in the raw materials.

3. The organic fertilizer granulator should be placed on the cooler, and the crusher should be placed under the cooler.

4. In order to make the organic fertilizer particles fall from high to the bottom of the silo without damaging the bottom of the silo, a vertical spiral chute should be installed in the silo to slow down the impact speed.

5. The finished granular organic fertilizer should be packed in the finished product warehouse. Pay attention to the storage environment, so as not to affect the use effect of organic fertilizer.

The above are some details that should be paid attention to during the operation of organic fertilizer granulator. It not only saves a small amount of power input, but also effectively reduces the cost, and improves the efficiency, convenience and speed of the task.

The new organic fertilizer granulator also realizes higher organic content and the exclusive production of pure organic fertilizer.ra

Equipment Configurations on Granular Organic Fertilizer Production

Granular organic fertilizer is a complex production process in organic fertilizer. Therefore, the required organic fertilizer production process equipment is more complete. In order to make the production rhythm more smooth and ensure the quality of organic fertilizer, the quality and application effect of the production equipment of organic fertilizer are relatively strict. Therefore, it is recommended that users choose equipment from large factories to ensure the quality of organic fertilizer. The following is the introduction of the whole set of organic fertilizer production process equipment.

1. fermenting compost equipment: fermentation compost flipper is an essential equipment in the process of organic fertilizer fermentation, and fermentation is also the most important process in organic fertilizer production, which directly determines the success of organic fertilizer production. The main function of the tipper is to speed up the fermentation speed of raw materials, so that the raw materials can be fermented more evenly. The other is to control the fermentation temperature during fermentation.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

2. semi wet material crusher: semi wet material crusher can break the fermented raw materials into powder. It is the necessary equipment for the production of powdery organic fertilizer, and also the necessary pretreatment equipment for the production of granular organic fertilizer.

3. organic fertilizer mixer: the main function of organic fertilizer mixer is to fully integrate the auxiliary materials and raw materials required.

Large Compost Storage Bin
Large Compost Storage Bin

What kind of equipment is needed to produce granular organic fertilizer?

4. organic fertilizer granulating machine: This is the most important equipment in the production line of granular organic fertilizer. There are many types of granulator, which is designed for different types of raw materials. In order to improve the success rate of granulation or meet the special needs of users.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

5. Organic fertilizer dryer: the dryer is mainly used to dry the excess water in the granular organic fertilizer particles. The dried particles have high strength and are not easy to deform and degrade during transportation and storage.

6. organic fertilizer Cooler: because of the high temperature of dry particles, rotating cooler must be used to cool particles quickly, eliminate the hot gas of particles, and accelerate the cooling and forming of particles.

7. drum screen: the main function of the screen separator is to classify the particle size, and the qualified particles will enter the next process, and a small part of the particles that are too large or too small will be returned. The corresponding process is treated twice, thus forming a complete process production.

8. automatic packaging machine: even if qualified particles are transported to the finished product workshop, they shall be quantitatively packed by the packaging machine to improve the production efficiency.
The above is a complete set of equipment for the production process of granular organic fertilizer. Please pay attention to learn more about organic fertilizer equipment!

Price to make organic fertilzer

To build a small organic fertilizer processing plant, we need to buy two kinds of equipment: powder organic fertilizer production line and granular organic fertilizer production line. Compared with powder production line, particle production line equipment needs more equipment and investment.
The production line of powdered organic fertilizer needs to purchase equipment: fermentation overturning machine, pulverizer, packaging machine, etc. the cost of organic fertilizer production plant is between 80000 and 150000.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

What is the cost of the organic fertilizer production line?

Granular organic fertilizer production line needs to purchase equipment: fermentation turnover machine, pulverizer, granulator, screening machine, packaging machine, etc. the cost of organic fertilizer production plant is 150000-450000.

There are many kinds of organic fertilizer production machines sx, so we need to make the plan of organic fertilizer production line according to the different raw materials and output of organic fertilizer produced by customers.

Large scale chemical fertilizer plants should adopt a complete set of production configuration. The appearance and nutritional composition of the finished product can meet the market demand, and has great advantages in promoting the finished product of organic fertilizer.

The organic fertilizer production line with medium and low configuration is suitable for small and medium-sized chemical fertilizer plants. The sales scope of finished organic fertilizer is limited to nearby areas, and some processes in the production process of organic fertilizer need to be completed manually.