Detailed info on organic fertilizer production

Different fertilizer manufacturing processes can be used to produce different types of fertilizer granulators. For example, an organic fertilizer manufacturing process designed to produce an organic fertilizer granulator. However, which fertilizer machines are included in the series?

Fertilizer Production Line
Fertilizer Production Line

In the manufacturing process of organic fertilizer, it mainly includes fertilizer mixer, fertilizer crusher and fertilizer granulator. The fertilizer production of organic fertilizer can be divided into fermentation, mixing and granulation. Parts use different fertilizer machine types.

In the production of organic fertilizer granulator, the first thing is to use the fermentation composter to ferment the raw materials, and then use the horizontal mixer to mix the raw materials. To mix the raw materials, the raw materials need to be crushed first. The utility model uses a new type of organic fertilizer granulator, which is a fertilizer granulator used for producing organic fertilizer granulator and is made into an organic fertilizer granulator.

In the production of organic fertilizer granulator, attention should be paid to the use of raw materials. Due to the requirement of moisture and temperature for organic fertilizer granulator, we need to use drum dryer and cooler to dry the water of fertilizer granulator after granulation.

Key steps in organic fertilizer product processing

Organic Fertilizer Fermentation Process

The fermented fertilizer is further processed into organic fertilizer products and can be sold. The production process of organic fertilizer mainly deals with the compost after decomposition through the following three key steps.

Organic Fertilizer Granulation Plant
Organic Fertilizer Granulation Plant

Fertilizer Mixing Process

1. Stir. According to the formula proportion, the auxiliary materials are added to the composting raw materials, and the auxiliary materials are evenly mixed through the organic fertilizer mixer. If it is pure sheep manure, please skip this step.

Fertilizer Crushing Process

2. Crushing. The raw materials are crushed into uniform size by an sx organic fertilizer grinder. After crushing, the raw material has good appearance and even organic content. If someone buys crushed organic fertilizer, it can be sold.

Fertilizer Granulation Process

3. Granulation. Some markets are keen on granular organic fertilizer, so they need to use organic fertilizer granulator, drum granulator, disc granulator and other equipment to further process it into granular organic fertilizer. Granulating equipment processes powdery organic fertilizer into granular organic fertilizer. Granular organic fertilizer has higher quality, more popular price and higher price.

Project Solutions to Make NPK Fertilizer in Algeria

Complete Sets of Machines for NPK  Plant  in Algeria

NPK fertilizer manufacturing process: raw material composition → mixing and mixing → crushing and agglomeration → particle → primary screening → particle drying → particle cooling → secondary screening → coating finished product granules → quantitative packaging of finished products.

Info on raw materials processing

1. Ingredients of raw materials: raw materials should be provided in a certain proportion;
2. Mixing evenly: the prepared raw materials are evenly mixed to improve the uniform fertilizer effect content of the whole fertilizer particles. Horizontal mixer or disc mixer is used for mixing;
3. Compound comminution: raw materials which are evenly mixed and stirred are crushed into blocks to facilitate subsequent granulation processing. Chain crusher is mainly used for;

NPK Granulation Plant

Further disposal on cusrhed materials

4. Material granulation: evenly stirred and crushed materials are sent to the granulator for granulation by belt conveyor (rotary drum granulator, roller extrusion granulator, disc maker, etc.) can be used. This step is an important link in the production process of compound fertilizer; the fertilizer granulator used in the production process of compound fertilizer is a kind of drum granulation. Choose different types of granulators for your NPK fertilzer granulation applications, welcome go to https://fertilizergranulatorfactory.com/

Further processed granulted npk products

5. – stage screening: the semi-finished products are preliminarily screened, and the unqualified particles are returned to the mixing and mixing links for reprocessing. Generally, roller screening machine is used;
6. Particle drying: the particles screened by the first level are sent to the dryer to dry the moisture content of the particles, so as to increase the strength of the particles and promote the preservation of the particles. Generally speaking, rotary dryer is used;
7. Particle cooling: after drying, the temperature of fertilizer particles is too high and it is easy to gather. After cooling, they are easy to bag, store and transport.

Get quality npk fertilizer , use  a fertiulizer screener to help you, detailed info on this process, welcome to https://manuretofertilizer.com/compost-screening-equipment/

Quality fertilizer classification

8. Two stage particle classification: grading cooling particles, crushing and regrinding unqualified particles, screening unqualified products through two-stage roller screening machine; we are a fertilizer equipment manufacturer with more than 20 years of production and sales experience. Our fertilizer manufacturing equipment is the best, the delivery is the fastest and the cheapest.

Last step package

9. Finished particle package: coating qualified products to increase the brightness and roundness of particles and make the appearance more beautiful. Envelope machines are usually used for envelopes.
10. Quantitative packaging of finished particles: the coated particles are sent to the silo for temporary storage by belt conveyor, and then sealed with automatic quantitative packaging bags such as electronic quantitative packaging scale and sewing machine, and placed in a ventilated place for storage, so as to realize full automation.
Ten links of compound fertilizer production process are connected by belt conveyor to ensure the automation and stable operation of the whole compound fertilizer production line. The equipment required for the production of biological fertilizer can be arranged according to the customer’s time and operational fertilizer equipment. Want to know more details info on npk fertilizer production, welcom go to https://fertilizerplantdesigner.com/npk-fertilizer-production-line/

How to make npk fertilizer rapidly?

Necessary machines in npk manufacturing process

The large angle inclined conveyor used in NPK fertilizer manufacturing process has the advantages of simple structure, reliable operation and convenient maintenance. It has the characteristics of large immersion conveyor, compact structure and less land occupation. It is an ideal fertilizer manufacturing equipment for large immersion conveyor and vertical lifting materials.

Detailed info

The main uses of large angle inclined conveyor used in NPK fertilizer manufacturing process are as follows:
1. Special conveyor belt is required for conveying materials with special requirements, such as high temperature materials containing acid, alkali, oil substance or organic solvent.

Fertilizer Belt Conveyor for Large Scale Chicken Manure Fertilizer Plant
Fertilizer Belt Conveyor for Large Scale Chicken Manure Fertilizer Plant

How to use it?

2. Within the dip angle range of belt conveyor
3. Corrugated wing conveyor belt is a general continuous conveying equipment for bulk materials. It uses a conveyor belt with corrugated wings and diaphragms. Therefore, it is especially suitable for large dip angle transportation.

Where can you use it?

4. The machine can be used in coal, chemical industry, building materials, metallurgy, electric power, light industry, grain, port, ship and other industries. It can transport all kinds of bulk materials with bulk density of 0.5-2.5t/m3 in the humidity range of – 15 ° C to + 40 ° C.

How to make organic fertilizer in Jordan

Project introduction

Jordan organic fertilizer production line is a chicken manure organic fertilizer production line. Chicken manure production line, also known as bio organic fertilizer production line, is a set of production equipment which takes fresh chicken manure as raw material and produces natural organic chicken manure fertilizer through a series of processing.

Production processes

There are two steps in the processing of commercial organic fertilizer in chicken manure production line: early fermentation treatment part and deep processing granulation part. The equipment needed for biological fertilizer production includes composter, organic fertilizer granulator, fertilizer crusher and screen machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

Raw materials 

More than 65% of the fermented rotten chicken manure is ground by the conveyor belt, and the raw material is crushed and mixed with the raw material mill through the electronic measurement (NPK). The good material is crushed by the belt conveyor and granulated by stirring drum. In the drum granulator, under the condition of water and steam, the raw material temperature rises and the viscous material is sticky Itself is triggered.

Granulation process

Under the continuous rolling of the roller granulator, the material gradually rolls into a ball, and at the end of the granulator, the material enters into the pelletizing plate through the belt conveyor. Within the range of the granulation plate, the particles are continuously high and high, and continuously roll and circulate under the gravity. The strength of the particles is further enhanced, and the appearance of the particles is more round. With the increase of the particles in the pelletizing plate, the particles are gradually increased. NPK fertilizer manufacturing process is very similar to Jordan’s organic fertilizer production line.w

Organic Fertilizer Production in Estonia

Organic Fertilizer Production Line Machine Configurations for Estonian Customer

The composter adopts hydraulic operation system, tie rod steering wheel operation and crawler driving. The working width can reach 3 meters and the height can reach 1.3 meters. The creeping composter has strong working capacity and large output, which is suitable for large organic fertilizer plants.

This Estonian composter is durable, powerful and technologically advanced, so it is recognized as a solid composter among composters. The composter will not be used in the NPK fertilizer manufacturing process. It is only used in the production process of organic fertilizer or biological organic fertilizer.

Estonian customer requirements

Estonian‘s customer used to buy  compound fertilizer production line equipment from our company, but this time he bought a capping machine because the customer wanted to change from compound fertilizer production to organic fertilizer production.

What can be changed is the core of fertilizer in the production process. This fertilizer granulator is made by drum. Previously, customers purchased fertilizer granulator from our company. It is the latest product of our company. It can not only granulation of organic fertilizer, but also granulation of compound fertilizer. It is a star product of chemical fertilizer industry.
Want to know more fertilizer manufacturing equipment, welcome to consult. Go here for more types of project solutions.