How to make quality bio organic fertilizer products?

Organic fertilizer production line uses organic fertilizer fermentation technology to process animal manure into harmless fertilizer, involving two kinds of probiotics, one is mature bacteria, the other is functional bacteria, which play different roles. The former is a kind of rotten animal manure, while the latter is used to regulate the effect of organic fertilizer.

What kind of bacteria are these probiotics?

Rotting bacteria is a new generation of high efficient manure decomposition agent independently developed. The product contains bacillus, mold and other complex microbiota, rich in protease and cellulase, with the advantages of fast deodorization, strong activity and h

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

igh efficiency! It has the following functions:

 

1. Treatment of harmful bacteria in animal feces.

Through continuous high temperature and microbial balance, harmful bacteria, insects, eggs, grass seeds and other crop pests in feces can be quickly and completely killed, and the reproduction of pathogens is inhibited.

2. Deodorize and improve environmental quality

Deodorization is one of the main characteristics of organic fertilizer fermentation. Rotting bacteria can decompose organic matter, organic sulfide, organic nitrogen and so on, which can inhibit the growth of rotting microorganisms and greatly improve the environment of the site.

3. Rich nutrients

In the process of treatment, nutrients change from ineffective and slow effective state to effective and fast action state. To form natural materials with excellent water absorption and retention characteristics, prevent the loss of fertilizer and water, and become a good natural protective film of soil, so as to achieve the role of nutrient enrichment.

What to do before organic fertilizer production?

Organic fertilizer production line is the production line of organic fertilizer particles and organic fertilizer powder. As we all know, if you want to granulate organic fertilizer, you must first make it into powder, and then granulation, so the powder production line is an important part of the particle production line.

Now, I will introduce the process of the organic fertilizer production line in detail together with the granular organic fertilizer production line. According to the process layout, the process flow of granular organic fertilizer production line is: Fermentation – crushing – mixing – granulation – drying – Screening – Coating – packaging. The technological process of powdered organic fertilizer includes the above four processes (fermentation, crushing, screening and packaging).

Organic Fertilizer Production Process
Organic Fertilizer Production Process

The preparations for the construction of the organic fertilizer processing plant are as follows:

1) The construction of organic fertilizer production line should meet the requirements of environmental protection policy. Environmental protection is not only the desire of the people, but also the policy requirement of the development of agriculture and animal husbandry for environmental protection.

2) The source of raw materials and its surrounding radius determine the location of the factory, site investment, transportation investment, etc.

3) The type of raw materials determines the detailed equipment used in each process stage and affects the investment price of the equipment.

4) The production scale of an organic fertilizer production line is from 3000 tons to 250000 tons per year, which determines the capacity demand of the equipment and affects the price.

5) The recovery of resources mainly depends on the recovery of agricultural non-point source wastes, such as fuel and electricity raw materials and biogas residue as organic fertilizer raw materials.

6) The organic fertilizer production line can be used as feed for other purposes.

7) Construction site: the production site scale and investment scale must be determined according to the planned production scale.

How to make fertilizer granules at low cost? You Can Use

How much is the granulator? What is the price of fertilizer granulator? What should users do if they can’t operate, install or use the organic fertilizer manufacturing machine sx?

As an organic fertilizer equipment manufacturer, we provide trial production, type selection, installation of fertilizer raw materials, production guidance of granulator and other services.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

In the process of organic fertilizer production, powder materials are transported to disc granulator by belt conveyor. The inclination angle is 50 ° The turntable rotates with the material. Like rotary drum granulators, disc granulators use wet granulation to shape particles.

When the material reaches a certain height, its gravity and inertia separate from the disc, slide along the bending path, and complete the rolling required by granulation under the action of force.

At the same time, the liquid sprayed by the spraying system is evenly sprayed on the rolled material to condense into particles, so as to complete the whole granulation process.

Equipment Configurations on Granular Organic Fertilizer Production

Granular organic fertilizer is a complex production process in organic fertilizer. Therefore, the required organic fertilizer production process equipment is more complete. In order to make the production rhythm more smooth and ensure the quality of organic fertilizer, the quality and application effect of the production equipment of organic fertilizer are relatively strict. Therefore, it is recommended that users choose equipment from large factories to ensure the quality of organic fertilizer. The following is the introduction of the whole set of organic fertilizer production process equipment.

1. fermenting compost equipment: fermentation compost flipper is an essential equipment in the process of organic fertilizer fermentation, and fermentation is also the most important process in organic fertilizer production, which directly determines the success of organic fertilizer production. The main function of the tipper is to speed up the fermentation speed of raw materials, so that the raw materials can be fermented more evenly. The other is to control the fermentation temperature during fermentation.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

2. semi wet material crusher: semi wet material crusher can break the fermented raw materials into powder. It is the necessary equipment for the production of powdery organic fertilizer, and also the necessary pretreatment equipment for the production of granular organic fertilizer.

3. organic fertilizer mixer: the main function of organic fertilizer mixer is to fully integrate the auxiliary materials and raw materials required.

Large Compost Storage Bin
Large Compost Storage Bin

What kind of equipment is needed to produce granular organic fertilizer?

4. organic fertilizer granulating machine: This is the most important equipment in the production line of granular organic fertilizer. There are many types of granulator, which is designed for different types of raw materials. In order to improve the success rate of granulation or meet the special needs of users.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

5. Organic fertilizer dryer: the dryer is mainly used to dry the excess water in the granular organic fertilizer particles. The dried particles have high strength and are not easy to deform and degrade during transportation and storage.

6. organic fertilizer Cooler: because of the high temperature of dry particles, rotating cooler must be used to cool particles quickly, eliminate the hot gas of particles, and accelerate the cooling and forming of particles.

7. drum screen: the main function of the screen separator is to classify the particle size, and the qualified particles will enter the next process, and a small part of the particles that are too large or too small will be returned. The corresponding process is treated twice, thus forming a complete process production.

8. automatic packaging machine: even if qualified particles are transported to the finished product workshop, they shall be quantitatively packed by the packaging machine to improve the production efficiency.
The above is a complete set of equipment for the production process of granular organic fertilizer. Please pay attention to learn more about organic fertilizer equipment!

Why fermentation before organic fertilizer production?

Organic fertilizer production line is made of fresh chicken manure and pig manure, and it does not contain any chemical components. However, chicken and pig have poor digestion ability, which can only consume 25% of nutrition, while 75% of the other nutrients in feed are discharged with feces.

Wheel Type compost turner machine for cow manure powder fertilizer production
Wheel Type compost turner machine for cow manure powder fertilizer production

Therefore, the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other components.

What is the reason for the fermentation of organic fertilizer production line?

Bio Fertilizer Compost Plant
Bio Fertilizer Compost Plant

The reason of fermentation in organic fertilizer production line

(1) In the fermentation process of organic fertilizer production line, the odor produced by compost should be prevented and controlled, and secondary pollution should be avoided. Adding fermentor or fast decomposing bacteria in compost can reduce odor in a short time, and the sensory effect is good. Or the odor produced by composting plant can be treated by biological deodorization technology.

(2) In the process of organic fertilizer production, the factors that affect the fermentation and microbial reproduction of organic waste must be effectively controlled. The main factors are the organic matter content, water content, C / N ratio, oxygen concentration and temperature and pH value in composting process.

On the one hand, the carbon nitrogen ratio, temperature, humidity, pH value, oxygen content and other nutrients needed for the growth and reproduction of each microorganism strain were satisfied by various factors; On the other hand, different nutrient content will produce different fertilizer effects.

For example, high carbon content can increase soil fungi, nitrogen elements help increase soil bacteria, and calcium has a significant effect on the resistance of crops.

(3) Strictly control the heavy metal content in raw materials to prevent microbial poisoning in the later production process, and the heavy metal content in the organic fertilizer products exceeds the standard, and pollutes the soil and crops.

(4) After analysis and detection, the content of trace elements such as organic matter, humic acid, nitrogen, phosphorus, potassium and the number of living bacteria should meet or exceed the national standards.

What is bio-fertilizer?

Biological fertilizer, namely microbial fertilizer, referred to as bacterial fertilizer, also known as microbial inoculant. It is a special microbial product, which contains a lot of beneficial microorganisms, which can fix nitrogen in the air and activate nutrients in the soil.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Detailed info on bio fertilizer production, go to https://organicfertilizermachines.com/bio-organic-fertilizer-production-line/

In the soil, improve the nutritional environment of plants, or produce active sunlight in the life activities of microorganisms and stimulate the growth of plants. In the production of bio organic fertilizer, bio fertilizer is as important as chemical fertilizer and organic fertilizer.

In  fertilizer production line for bio fertilizer, this series of fertilizer machine can use simple composting machine to ferment raw materials, and the fermentation machine will be equipped with fermentation composting machine.

Then, fertilizer crusher, fertilizer mixer and fertilizer crusher will be equipped to deal with the raw materials. We can use chain crusher and horizontal mixer to deal with organic raw materials. Next, in the production of organic fertilizer granulator, it must be equipped with fertilizer granulator in the bio fertilizer production process.

How to make npk fertilizer granules?

The granular organic fertilizer production line uses granulation technology to make granules. Your raw material for granulation should be powder, and then our granulation equipment will uniformly granulate your NPK powder into granules. Here we provide you with disc granulator and NPK compound fertilizer roller press granulation.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

Using our granulation equipment, you can get good granulation of NPK fertilizer, granulation process of NPK, you can choose the shape of the particles.

In addition, if you want to produce high quality NPK fertilizer granules in a simple step, our factory will provide you with fertilizer granule mixer. You just need to batch NPK fertilizer according to the formula, and then our bbfertilizer mixer will mix them evenly. Finally, you can get a good mix of NPK fertilizer particles.

Detailed Machinery Configurations on Organic Fertilizer Production

What is the specific process configuration of organic fertilizer production line? The process configuration of organic fertilizer equipment is also very important. The selection of organic fertilizer equipment is related to the production and process of organic fertilizer production enterprises and the production process of organic fertilizer. Raw materials for the production of organic fertilizer.

The raw materials of organic fertilizer are mainly manure or sludge. In the early stage of organic fertilizer equipment, auxiliary materials including straw, bacterial residue, humic acid, etc. can be used to remove water by using organic fertilizer to dehydrate livestock manure economically. Then, organic materials for fermentation of bacteria were added. After drying, crushing, mixing and other fertilizer manufacturing processes, the raw materials are allocated in a certain proportion.

Groove Type Compost Turner for Small Scale Fertilizer Plant
Groove Type Compost Turner for Small Scale Fertilizer Plant

For example, the basic process of using organic fertilizer equipment in the production of organic fertilizer is to dehydrate, dry, ferment, crush, stir, granulation, cool and pack the manure. Generally, we need to configure a series of organic fertilizer equipment, such as organic fertilizer granulator, organic fertilizer pulverizer, etc. , organic fertilizer mixer, etc. The series of granulating equipment such as roller type granulator, disc granulator and rotary drum granulator can be used. After granulation, it is cooled and dried with an organic fertilizer cooler and then packaged.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

The whole somp[ost fertilizer production line is basically such a process. Most of the required organic fertilizer equipment is an automatic combination. This combination method improves the production efficiency of organic fertilizer and simplifies the production process of organic fertilizer.

More other fertilizer equipment can be used in different types of fertilizer manufacturing processes, and they can also be used in NPK fertilizer manufacturing process to make compound fertilizer. In the process of fertilizer manufacturing, using various kinds of series fertilizer equipment to complete the production process will not only improve the efficiency of the work, but also save more time to complete the fertilizer production process. Get to know the complete solutions, go https://compostturnermachine.com/complete-granule-production-line-solutions/

5 secrets you should know on bio fertilizer production

In the process of bio fertilizer production, different types and series of fertilizer equipment will be equipped to produce bio organic fertilizer.
How to make bio organic fertilizer granulator in the process of fertilizer manufacturing?

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

1. After the second fermentation to produce organic fertilizer according to the above steps, pile up the organic fertilizer for the second time for fermentation, and then reduce the temperature to 40 ℃ for about 15-20 days. When making organic fertilizer, we also need to use fermentation composting machine in the organic fertilizer production line. Bacterial agents with the functions of phosphorus, potassium, nitrogen fixation and underground pest control were evenly added to the fermented organic fertilizer in proportion of 1:500.

2. The standard of bio organic fertilizer can be reached within 7 days after adding functional bacteria and fermented organic fertilizer to the compost.
3. Screening and storing the fermented bio organic fertilizer.
4. After pelleting, the functional pure biological organic fertilizer will be pelleted successfully. According to the different raw materials, we choose granulator, disc granulator and roller granulator, which can also be used in the production process of NPK fertilizer to produce NPK and compound fertilizer.
5. The moisture content of the granules made only by drying, cooling and packaging is relatively high, so it is necessary to dry the moisture to less than 20% of the standard of organic fertilizer. When choosing dryer, bio organic fertilizer should be chosen. At low temperature (below 80 ℃), dry organic fertilizer particles should be packaged directly after cooling in cooler.
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How to make powder fertilizer from cow dung?

Advantages of using Cow Dung Powder Fertilizer Production for Agricultural Application

It is really an age-old tradition to utilize cow dung within the garden. Most farmers use fresh cow manure within their fertilizers to enhance crop production. But, fresh cow dung contains high amounts of ammonia. This usually contributes to plants dying when the farmer applies the manure directly. This is why modern farmers use cow dung powder rather than the raw product. They offer lots of benefits that other manure may not offer.

Bio Fertilizer Mixer
Bio Fertilizer Mixer

Elements of cow dung powder

Cow dung powder is a mix of numerous things. While the dung includes digested grains and grass, the powder used for fertilizer production experiences a composting process. Cow dung contains approximately 1% potassium, 2% phosphorus, and threePercent nitrogen. Aside from these three essential elements, furthermore, it has a high portion of ammonia that is certainly harmful for pathogens. That is why farmers use composted cow dung to ensure that it doesn’t include the harmful ammonia gas.

Semi-wet agricultural for cow dung powder fertilizer production
Semi-wet agricultural for cow dung powder fertilizer production

Functions of cow dung powder for agricultural applications

Composted cow dung powder adds a lot of organic matter inside the soil that promotes crop growth. It improves the moisture-holding capacity from the soil. So, farmers should water their crops less often. Countries that have scarce water supply use cow dung powder fertilizers to make sure they don’t need to rely heavily on water. The roots of the crop use additional nutrients and water whenever required.

As well as increasing moisture-holding capacity, cow dung powder fertilizer also improves soil aeration. It breaks down the compacted soils and increases porosity, allowing the crops to grow quickly. The healthy bacteria within this sort of fertilizer converts nutrients to several accessible forms that release the main minerals slowly and steadily without burning the tender crop roots.

Wheel Type compost turner machine for cow manure powder fertilizer production
Wheel Type compost turner machine for cow manure powder fertilizer production

Composting cow dung powder

Cow dung powder is not only employed in the fertilizers and also spread like a top dressing on crop soil. This nutrient-rich fertilizer is suitable with regards to producing fresh crops at the outset of the growing season.

The composting process starts by collecting cow dung and mixing it with relatively lighter materials, like hay or straw. Several of the other ingredients employed in the compost mix are ash, lime, garden debris like leaves and twigs, and vegetable matter. Most manufacturers produce mass-scale cow dung fertilizer. So, they need sufficient space to permit the pile to obtain enough air.

Many farmers who require cow dung powder fertilizer in small quantities can make exactly the same in their home. Since it doesn’t require excessive heat, the farmer are able to keep the manure beneath a shade and keep twisting and turning it to provide air. Alternatively, manufacturers producing this fertilizer in big amounts use composting machines that mix the ingredients in equal quantities. They could control the temperature as well as twist and turn the manure periodically.

This is amongst the most inexpensive fertilizers in the agricultural sector. But, it will help to produce a high-quality crop, and that’s why most farmers apply it widely all over the world.

6 setps to let you make npk fertilizer easier

The nitrogen, phosphorus and potassium fertilizers produced and used in agriculture can also be mixed with the organic fertilizers produced by the organic fertilizer production line. How to use automatic fertilizer equipment to produce n, P and K fertilizer granulator?

Raw materials for NPK fertilizer production: raw materials include urea, ammonium nitrate, ammonium chloride, ammonium phosphate, potassium, chloride, etc., which are provided in a certain proportion.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

2. Raw material mixing: evenly mixing the prepared raw materials to improve the uniform fertilizer efficiency of the whole fertilizer particles. In the production of NPK fertilizer granulator, roller granulator can be used to complete the fertilizer production process.

And series fertilizer equipment can also be used in the production process of organic fertilizer.

Granulation of raw materials: evenly stirred raw materials are sent to the granulator for granulation (drum granulator can be used)

4. Granule drying: the granule made by the granulator is sent to the fertilizer dryer to dry the moisture in the granule, so as to improve the granule strength and facilitate storage.

5. Particle cooling: the temperature of dried fertilizer particles is too high, which is easy to agglomerate and easy to pack and transport after cooling.

6. Particle classification: classify the cooled particles, crush the unqualified particles, and then granulation, and screen the qualified products.

7. Finished film: coating and coating qualified products to increase the brittleness and roundness of particles.

8. Finished product packaging: store the film coated particles, i.e. the finished product, in a ventilated place.

Using fertilizer equipment to complete the fertilizer production process is more efficient and saves more production timew

Complete sets of systems for bio fertilizer production project

Bio organic fertilizer production line technology is a kind of organic fertilizer produced by harmless treatment of specific functional microorganisms and mainly from animal and plant residues (such as livestock manure, crop straw, etc.) and fermentation equipment.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

Organic materials. It is a kind of fertilizer with the function of both microbial fertilizer and organic fertilizer. Organic fertilizer produced by biological organic fertilizer production line equipment contains a variety of nutrients, nutrient balance, and fertilizer use time is long. Organic fertilizer contains a large number of beneficial microorganisms, which can promote the biotransformation process in the soil, and is conducive to the continuous improvement of soil fertility.

Bio organic fertilizer production line technology. Organic fertilizer granulator equipment can be used as a stirring toothed granulator. By using the high-speed rotating mechanical stirring force, the resulting aerodynamic force and the resulting aerodynamic force, the fine powder material can enter the machine continuously to realize the mixing process, granulation, spheroidization and densification, so as to achieve the purpose of granulation.

This granulation method makes the granular material have higher spheroidization rate, more beautiful, and saves energy.

Pay attention to the use of bio organic fertilizer manufacturing equipment:

1. It is forbidden to put iron, stone, wood and other sundries into the machine to avoid damaging the equipment. During granulation, it is forbidden for the pressing roller and the template to contact idling.
2. If the particles are cracked or compressed insufficiently, the coarse fiber material formula should be reduced to less than 50%.
3. When pelleting occurs, if there is no pelleting or organic fertilizer is not discharged, the template should be replaced, and some fiber materials can be added to restart pelleting.
4. Check the belt tightness frequently. If the transmission leaks oil, replace the oil seal in time.

Compost Turner Tunnel Type
Compost Turner Tunnel Type

The organic fertilizer produced by the equipment for biological fertilizer production contains a large amount of nutrients needed by plants, and the nutrient supply to plants is relatively mild and durable. Bio organic fertilizer also contains a variety of trace elements.

Due to the integrity of various nutrients in organic fertilizer, and these substances are completely non-toxic, harmless and pollution-free natural substances, it provides the necessary conditions for the production of high-yield green food. Organic fertilizer contains many kinds of sugars. The use of organic fertilizer will increase the kinds of sugars in the soil. For carbohydrates, with the release of a large amount of energy in the process of organic matter degradation, the growth, development and reproduction of soil microorganisms have energy. More info on bio fertilizer production, go here.

Organic Fertilizer for Crop Production

With the continuous development of agricultural modernization, organic fertilizer manufacturing machine plays an important role in agricultural production. Agricultural products grown with organic fertilizers taste good and can effectively maintain their own unique nutrition and flavor, such as fruits and vegetables. The public gradually realized the role of organic fertilizer in agricultural production.

First, organic fertilizer has a large number of beneficial microorganisms, which can decompose the organic matter in the soil, increase the particle structure of the soil and improve the composition of the soil. Microbes spread very fast in the soil, like an invisible web. After the microbial cells die, there are many test tubes in the soil. These pipes not only increase the permeability of soil, but also make the soil soft and not easy to lose nutrients and water, thus improving the water storage of soil and avoiding and eliminating soil hardening.

Secondly, organic fertilizer can effectively inhibit the reproduction of harmful microorganisms, so less spraying can be done. If you take the medicine for years in a row, it can effectively inhibit underground pests, labor, money and pollution.

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

Thirdly, 95% of trace elements in soil exist in insoluble state, which can not be absorbed and utilized by plants. Microbial metabolites contain a lot of organic acids. Commercial organic fertilizer, which is processed by NPK fertilizer granulating machine, can rapidly manufacture calcium, magnesium, sulfur, copper, zinc, iron, boron, molybdenum and other trace elements necessary for plants. The dissolved mineral elements can be absorbed and utilized by plants directly, which greatly improves the fertilizer supply capacity of soil.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

Fourth, the microorganisms in organic fertilizer have strong vitality. Long term soil survival, nitrogen fixing bacteria, phosphorus removal bacteria and other microorganisms can release potassium and phosphorus from the air, which are not easily absorbed into the soil by crops and continuously supply crops. Nutrients. Organic fertilizers also have long-term effects.

Fifth, the actual utilization rate of fertilizer production line is only 30% – 45%. The loss of fertilizer is decomposed and released to the atmosphere. Some of the soil erosion is considered to be missing, and some are fixed in the soil and cannot be absorbed directly by plants. When applied to organic fertilizer, soil structure can be improved due to beneficial biological activity, which increases the ability of soil water conservation and nutrient, thus reducing the loss of nutrients. More detailed info, welcome go to https://www.wastetofertilizer.com/

Phosphorus and potassium, together with beneficial microorganisms, increased the effective utilization rate of fertilizer by 50%.

How to make organic fertilizer granules by drum granulation equipment?

Granulators used to convert organic fertilizer into thread and teeth can make various materials into specific shapes. This is a special molding equipment. The equipment uses the aerodynamic force formed by the internal high-speed rotating mixer to realize the mixing, spheroidizing and densification process of fine powder in the machine.

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

Conversion granulation is the wet granulation of agglomerates by a certain amount of water or steam, so after adjusting the humidity, the basic fertilizer will have a complete chemical reaction in the barrel. Under certain liquid conditions, the rotation of the barrel will squeeze the material particles. The pressure condenses back into a ball.

The combination of the two granulation methods makes the prepared particles have higher sphericity and more beautiful appearance. At the same time, it saves energy and has high energy efficiency.

Main features of drum granulator:

1) Low investment, good economic benefit and reliable performance;

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

2) Low energy consumption, no three wastes emission, stable operation, convenient maintenance, reasonable process layout, advanced process and low production cost;

3) The ball has high strength, good appearance quality, corrosion resistance, wear resistance and low energy consumption;
The working principle of the drum granulator is that the belt and pulley are driven by the main motor and transmitted to the drive shaft through the reducer. The driving gear meshed with the big gear ring is fixed on the vehicle body. Work with each other.

Material is added from the feed end through the cylinder. Through the function of the special structure inside the cylinder, it is made into particles, and then flows out through the outlet. Due to the continuous entry of materials and continuous rotation of granulator, mass production can be realized.

Drum Granulation Machine
Drum Granulation Machine

The whole fertilizer granulator can be divided into five parts

1) Support: the whole rotating part of the organic fertilizer drum granulator is supported by the support, which bears greater force. Therefore, the supporting wheel frame of the machine is welded with medium carbon steel plate and channel steel, which has passed the strict quality control and special process requirements and achieved the purpose of the machine.

In addition to fixing the bracket on the shelf, considering that it will cause greater friction with the rolling belt of the car body, our factory specially selects anti-corrosion and wear-resistant materials to greatly extend the service life of the machine. Casting integration technology is also used. In addition, there are hooks on the four corners of the roller carrier, which is convenient for loading and unloading.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

2) Transmission part: the transmission part of the whole granulator is very important to the whole body. The transmission frame is welded by channel steel and has passed the strict quality requirements. Installed on the gearbox, the main motor and reducer of our company use ISO products with reliable performance and reliable quality. The motor drives the pulley, V-belt and reducer to the spindle to make the body work. The transmission reducer is connected with the working parts of the main shaft through a nylon shaft pin connector.

3) Big gear: fixed on the body, with gear pinion, the opposite drive body work, using high-tech wear-resistant materials, so that the service life of the machine is longer.

4) Rolling belt: fixed on both sides of the fuselage, supporting the whole fuselage.

5) Body part: the body part of the whole granulator is particularly important. It uses high-quality medium carbon steel plate, built-in special rubber lining or acid resistant stainless steel lining for welding, in order to achieve automatic scar removal and tumor removal, eliminating the traditional scraper equipment, and through strict quality control and special process requirements, to achieve the purpose of this machine.

Bio Fertilizer Production Easy Tips

The production of organic fertilizer or bio fertilizer granulating machine can use fertilizer manufacturing technology, and a complete fertilizer production line is designed to produce pelletizer, and different types of fertilizer machines are equipped in the process of fertilizer manufacturing.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

The so-called bio organic fertilizer production line is actually the ordinary organic fertilizer production line. The main reason for the difference between biology and common organisms is that in the process of production, the production line of bio organic fertilizer increases the link of adding microbial agents, which leads to the final production of organic fertilizer and bio organic fertilizer.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

The production line is organic fertilizer fermentation. In order to better explain the difference between the two production lines, let us first understand the difference between the production process of organic fertilizer and the production process of biological organic fertilizer.

Flow flow of organic fertilizer production line:

The basic process of the production line is as follows: the use of fermentation compost dumper to collect raw materials, and then stack and ferment raw materials can save more time. Next, the raw materials are crushed by the fertilizer pulverizer, and then screened by the screening machine. Raw material, then premixed. Next, the granulator is made by a fertilizer granulator. After granulation, the granulator is treated with a dryer and a cooling machine. Finally, the screening machine is used to screen and pack the high quality fertilizer.

Compost Turner for Cow Dung Disposal
Compost Turner for Cow Dung Disposal

Process flow of bio fertilizer production line:

In the process of bio organic fertilizer production line, raw materials shall be collected first, then bio fermentation with organic fertilizer starter shall be used to complete fermentation of semi-finished organic fertilizer products, then premixes shall be crushed and then pelletized, and then the granulator shall be dried and cooled by the fertilizer dryer dryer and cooling machine. Finally, the second screen and the pelletizer are packed.

Compost bagging Machine for Sale
Compost bagging Machine for Sale

From the above two kinds of organic fertilizer production, we can see that fermentation is the first and most important link of organic fertilizer production, because the final use effect of the organic fertilizer is in this link.

As a professional fertilizer machinery manufacturer for organic fertilizer equipment and inorganic fertilizer equipment, we not only designed the organic fertilizer production line, but also designed the biological fertilizer production line. These equipment will also be used in the bio fertilizer production line. Production of bio organic fertilizer granulating machine.

Leading Technology in Organic Fertilizer Production

At present, the growth of agricultural production generally depends on chemical fertilizer. On the one hand, it will cause environmental pollution. In fact, the non-point source pollution in rural areas is very serious, which has become a problem. On the other hand, it will affect the quality of agricultural products.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Therefore, people gradually realize that when using chemical fertilizer, we must increase the proportion of organic fertilizer, especially for vegetables, fruits, tobacco and other economic crops. The use of biological fertilizer can not only increase yield, but also improve quality and protect crops. Ecological environment, extensive use of municipal waste, sludge, livestock manure, orange and other waste. How to turn these organic materials into fertilizers, go to https://organicfertilizermachines.com/

The new technology of biological fertilizer production technology is used to produce biological fertilizer, which makes “grain fertilizer grain” form a virtuous circle chain. Therefore, biological fertilizer has become a new fertilizer and new fertilizer industry for the development of ecological home industry.

Organic fertilizer has the following characteristics:

1, rich in nutrients, high content, containing all kinds of nutrients needed for crop growth.
2. The effect of chemical fertilizer lasts for a long time, with both pre effect and post effect, which can fully meet the needs of various nutrients for crops in the whole growth period, but not in the late growth period. Interested in organic chemical fertilizer production? Go here.
3. It is simple and convenient to use. It can be used as base fertilizer at one time. The method is simple, labor-saving and time-saving.
4. The cost is low, and the price of similar goods is the lowest.
5. High efficiency, input ratio is more than 1:10-30.
6. It is widely used in all kinds of soil and crops, including all kinds of greenhouse vegetables, fruit trees, cash crops, food crops, medicinal materials, flowers, lawns, seeds, etc.

Conditions for plant construction:

Reliability of raw material supply. The main raw material of this product is animal manure. Auxiliary materials include: peat, sawdust, straw, soybean cake, corn flour and other wastes. No more than 70 tons of raw material should be used per day.

Process of organic fertilizer production line:

The main ingredients include rice straw, pig manure, charcoal, etc.
The production process of organic fertilizer mainly includes: inoculation and fermentation of organic matter, main fermentation, crushing, ingredient mixing, drying, grading, cooling, screening, metering and packaging, etc.

In the granulation process, we need to pay attention to the design of different types of fertilizer models for different raw materials and fertilizer production lines. For example, in the organic fertilizer production line, we can use the disc granulator to produce the organic fertilizer granules, or we can choose the drum granulator, which is usually used in the NPK fertilizer manufacturing process to produce the compound fertilizer granulator to produce the organic fertilizer granulator Fertilizer granulator.

Remarkable Website – Bio Fertilizer From Animal Manure Will Help You Get There

The production process of organic fertilizer is suitable for the production of organic fertilizer in chicken manure, duck manure, goose manure, pig manure, cow manure, sheep manure, pigeon manure, rabbit manure and other common animal manure. If 10-20% plant straw is added, the effect will be better.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

Treatment methods of organic fertilizer manufacturing process
Production technology of animal manure organic fertilizer

1. Raw materials: livestock manure, straw powder (grass powder, sawdust, bran, mushroom substrate, cake), starter, organic fertilizer equipment.

2. Production method: Sprinkle 20-30cm fertilizer. Sprinkle with grass powder, then sprinkle with manure thinner. Sprinkle fertilizer, rice straw powder and diluted bacterial solution again. After turning over, check the drying humidity of fermentation materials.

The drying humidity is about 60%, that is to say, hold the fermented material tightly with your hand, and feel the watermark on your hand, but there is no water drop. If the fermentation material is too dry, sprinkle appropriate amount of water when turning again. If the fermentation material is too wet, add dry manure or dry soil.

After mixing, pile up and cover with a layer of straw or film for fermentation. Use compost turning machine to process fermentation materials on time.

3. Fermentation time: 7-10 days in summer, 10-15 days in spring and autumn, and fermentation in plastic greenhouse in winter. The organic fertilizer after fermentation was dark brown, and the odor was reduced.
Fermented organic fertilizer

1. Mix the starter and fermentation material in proportion to start fermentation.

2. The fermentation process needs oxygen supply. Composting trucks are used to turn over materials and increase oxygen supply. Generally, fermentation can be completed in 5-7 days.

The organic fertilizer fermented in this way can be directly used as basic fertilizer for crops. If further treatment is carried out, other organic fertilizer equipment, granulator granulation, drying, cooling, bagging and selling as commercial fertilizer are required. More detailed info you want to know on organic fertilizer machines, go to https://organicfertilizerproductionline.com/compost-fertilizer-making-machine/

Slow release fertilizer production process tech

Fertilizer manufacturing technology can be used to produce organic fertilizer granulator or inorganic fertilizer granulator and other types of fertilizer granulator. Slow release fertilizer is a new type of fertilizer, we can also use fertilizer manufacturing technology to produce. Slow release fertilizer? What type of fertilizer machine should be equipped in the fertilizer manufacturing process?

Disc Granulation Line
Disc Granulation Line

Slow release fertilizer: slow release fertilizer refers to the chemical fertilizer that slowly releases the effective nutrients of crops over time through the chemical or physical action of nutrients. One or two kinds of nitrogen and potassium nutrients have slow-release effect in slow-release fertilizer. Fertilizers with slow-release nutrients have slow-release fertilizers, but fertilizers without slow-release function are mixed together to make some nutrients have slow-release effect, and they will become partial slow-release fertilizers.

Main types: ordinary slow-release fertilizer can be divided into coated slow-release fertilizer and inhibitor slow-release fertilizer. There are many kinds of classification methods of coated slow-release fertilizer. According to the main components of coating materials, it can be divided into inorganic slow-release fertilizer. Generally, the coating formed by organic matter has better water resistance, smoother, thinner surface and slow-release effect than the conventional coating formed by inorganic matter such as sulfur Coated fertilizer, organic coated fertilizer and polymer coated fertilizer. The preparation of organic coated fertilizers is relatively complex and costly. The most important problems of organic and polymer coated fertilizers in soil may have a greater negative impact on the environment and agriculture.

Coated fertilizer belongs to inorganic coated fertilizer. It is a kind of coated fertilizer that one or several other fertilizers are wrapped on the surface of one fertilizer. In the fertilizer production line, we can use the coating machine to pelletize the pelletizing machine into coated fertilizer. Like NPK fertilizer production line, after granulating in rotary drum granulator sx, we use conveyor to put granulator into coating machine for coating. Generally speaking, slow release of insoluble fertilizer can be realized by wrapping other products. Generally speaking, calcium magnesium phosphate can be used as coating fertilizer. This product has the advantages of small environmental pollution, uniform particles, uniform nutrient release and good slow-release effect.

Through the use of fertilizer machine and fertilizer manufacturing technology, more and more different types of fertilizers can be produced. In the process of different types of fertilizer manufacturing, different types of fertilizer machines are equipped in the production line to manufacture different types of fertilizer granulators. For example, in the process of organic fertilizer manufacturing, a new type of organic fertilizer granulator will be equipped. This series of fertilizer granulators are specially designed for the production of organic fertilizer Designed for pelletizer. In addition to the fertilizer granulator, a fertilizer mixer and fermentation compost will be provided, and the same equipment will be used in the production of slow release fertilizer.

A fertilizer mixer will be used to mix the raw materials, then a fertilizer crusher will be used to grind the raw materials, and then a fertilizer granulator will be used to make a granulator with a drum. Generally, a complete fertilizer production line includes these processes. Using this technology and semi-automatic fertilizer machine to produce different types of fertilizers not only improves the work efficiency, but also reduces the labor cost compared with the traditional method.

As a fertilizer machinery manufacturer, we not only design and produce fertilizer machinery and fertilizer production lines, so that fertilizer granulator can use fertilizer manufacturing technology to produce, but also design fertilizer production lines for different types of fertilizer production. Requirements and raw materials used in the production process of fertilizer granulator.

How to make powder fertilizer?

In this article, we share what kind of fertilizer machine is needed in the powder fertilizer production line. Organic fertilizer or NPK compound fertilizer is powdery, and the process is simple and efficient.

In the process of fertilizer manufacturing, the main fertilizer machines for powder fertilizer production lines are fertilizer mixer, fermentation composter, automatic packaging machine, etc. The main fertilizer machine is fertilizer crusher. We have designed a new type of vertical semi wet material crusher. Vertical disc semi wet material crusher is widely used in cement, bauxite, clinker, silicon carbide, glass raw materials and other high hard, super hard materials in the field of fine crushing. It is widely used in the mechanical crushing of construction sand and various metallurgical slag. Compared with other types of crushers, it has higher output and efficiency.

Fertilizer Crusher for Powder Fertilizer
Fertilizer Crusher for Powder Fertilizer

The working principle of the new vertical semi wet material crusher is as follows:

Material from the upper part of the machine falls vertically into the high-speed rotating impeller. Under the action of high-speed centrifugal force, they will have multiple collisions and friction between impeller and shell, and then they can be directly discharged from the lower part, forming a closed loop and multiple cycles. The ring is controlled by powder fertilizer screening equipment to achieve the required particle size of the final product.

Roller screen for powdered organic fertilizer:

Powdery organic fertilizer drum screening machine is a new type of screening equipment. Drum screening is mainly composed of motor, reducer, drum device, frame, sealing cover and material inlet and outlet. The screen drum rotates at a certain speed through the variable speed threshing system, the materials are separated from top to bottom through the screen drum, and the fine materials are discharged from the screen. At the lower part of the front end of the screen cylinder, coarse materials are discharged from the lower part of the screen cylinder.

Rotary Screen Machine In The Process Of Cow Dung Podwer Making Machine
Rotary Screen Machine In The Process Of Cow Dung Podwer Making Machine

Organic fertilizer powder packaging machine:

Organic fertilizer powder packaging machine: with its “fast, accurate, stable” become the choice of packaging industry. Organic fertilizer powder packaging machine is suitable for packaging materials: woven bags, cloth bags and plastic bags. Packaging machinery materials: 304 stainless steel is used in contact with materials, which has high anti-corrosion ability. It is widely used in feed, compound fertilizer, BB fertilizer, grain, filling, chemical industry and other industries. : granular, powdery, mixed
Powdery organic fertilizer production line is not as complex as NPK fertilizer production line or bio organic fertilizer production line, and each machine in the production line is easy to operate.

Compost bagging Machine for Sale
Compost bagging Machine for Sale

In the process of organic fertilizer manufacturing, more fertilizer machines are needed, which are designed by fertilizer machine engineers. As a professional fertilizer machine manufacturer sx, we have produced fertilizer machine and designed fertilizer production line. Over the years, our products have been exported to many countries. We can also provide customer service for fertilizer production line. If you are interested in fertilizer machine or fertilizer production line, you can leave us a message and we will apply to you as soon as possible.

How to make organic fertilizer from common seen organic materials?

Roles in agricultural fertilizer production

Organic fertilizer equipment occupies a certain position in agricultural production, and the production process of organic fertilizer really completes the agricultural cycle. Through the bio organic fertilizer equipment for harmless treatment of agricultural organic waste, the new organic fertilizer production line technology is more conducive to the recycling of waste.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

How to get organic materials fermented?

After the organic fertilizer compost is mature and fermented, the use of organic fertilizer equipment to process organic fertilizer does not necessarily need livestock manure, chicken manure, pig manure, but also can use wheat straw, corn straw mixed with chicken manure, pig manure.

Machines for organic fertilizer production

The organic fertilizer equipment not only realizes the sustainable development, but also achieves the purpose of treating livestock manure and protecting the environment.

Compost Made from Organic Waste
Compost Made from Organic Waste

Steps to make organic fertilizer

Processing capacities

1. Determine the output of organic fertilizer equipment: for example, how many tons per year or how many tons per hour, how many granular fertilizers per hour are processed by fertilizer granulator. Only when we know the output of the organic fertilizer production line can we determine the price of the equipment.

Machine configurations

2. Determine the allocation level of organic fertilizer equipment: different allocation level, different price of organic fertilizer equipment, different amount of labor, different stability and high yield of organic fertilizer equipment.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

How to make organic fertilizer granules?

3. Determine the shape of fertilizer particles, that is, which kind of organic fertilizer equipment to choose. Commonly used granulation equipment are: disc granulator, drum granulator, double roll granulator, flat mold granulator, new organic fertilizer granulator, etc. In granulators selection go to https://fertilizergranulatorfactory.com/

Bio fertilizer production

4. Determine the type of fertilizer produced. The plant produces and processes fertilizers and plans to use compound or organic fertilizer equipment. Bio organic fertilizer equipment usually needs to consider the moisture content and whether the bacteria can withstand high temperature.
By using organic fertilizer manufacturing process and adding microbial organic fertilizer opener, it is a good way to deal with agricultural waste innocuously. Organic fertilizer production equipment has truly realized circular agriculture, green agriculture and sustainable agriculture. More details go to https://organicfertilizerproductionline.com/

Bio Fertilizer Production Factory Establishment Guides

Raw materials for bio fertilizer production plants

Bio fungi / bacteria are used in sx bio organic fertilizer production line or bio fertilizer plant. All organic wastes, such as animal manure, agricultural waste, municipal waste, food waste, sewage sludge, industrial organic waste, and bio plant fertilizer plant are used to produce bio organic matter.

Granular Bio Fertilizer Production Line
Granular Bio Fertilizer Production Line

Basic info of  bio fertilizer plant

Bio organic fertilizer production line or bio organic fertilizer plant is mainly used to produce bio organic fertilizer particles. The raw materials of bio organic fertilizer equipment or bio organic fertilizer machine are various organic wastes, such as animal manure (chicken manure, cow manure). The main products are as follows: pig manure, sheep manure, urban sludge, food waste, agricultural waste (soybean residue, mushroom residue, palm oil waste, neemcake, distiller’s grains residue, straw), sewage sludge, industrial organic waste, etc.

Bio Fertilizer Granular Making Machine
Bio Fertilizer Granular Making Machine

Cost on equipment configurations in the bio-organic fertilizer production line

Through mixing machine with biological fungi or bacteria, organic waste can be fully utilized to produce powdery bio organic fertilizer or bio organic fertilizer particles and organic fertilizer particles. Bio organic fertilizer production line or bio organic fertilizer production capacity equipment range from 1 T / h, from small capacity to large capacity for your choice.
Our bio organic fertilizer manufacturing process or bio organic fertilizer factory mainly includes: organic fertilizer mixer, fertilizer granulator for making organic fertilizer granulator, drum dryer, fertilizer cooler, coating machine, rotary screening machine and other accessories.

Bio Fertilizer Mixer
Bio Fertilizer Mixer

Bio fertilizer vs other types of fertilizer

  • Price advantages

1. The price of bio organic fertilizer production line or bio organic fertilizer factory is not only applicable to the production of pure organic fertilizer, but also applicable to bio organic fertilizer if functional biological bacteria / fungi are added; while nitrogen fertilizer is applicable to NPK fertilizer, organic and inorganic fertilizer; phosphorus and potassium are added.

Crushing Process of Organic Fertilzier Production Line
Crushing Process of Organic Fertilzier Production Line
  • Particle sizes

2. The particle size of organic fertilizer can be adjusted according to the needs of customers. I plant to provide a variety of bio organic fertilizer granulator, such as new organic fertilizer granulator, disc granulator, double roller pressing granulator and bio organic granulator sx. Fertilizer spherical particles, etc. Customers can use our fertilizer granulator to produce different shapes of particles.

Rotary drum dryer machine
Rotary drum dryer machine
  • Application fields

3. Wide application. The production process of organic fertilizer can deal with livestock manure, agricultural waste, fermentation raw materials and other different raw materials, all of which can be fermented and granulated into a large amount of bio organic fertilizer particles.

No bucket fertilizer bagging equipment
No bucket fertilizer bagging equipment
  • Automation

4. High degree of automation and high precision. The batching machine system and packing machine are controlled by computer to realize automation.

  • Qualifications

5. High quality, stable performance, easy operation, high automation and long service life. We design and manufacture fertilizer machine with full consideration of user experience.

Detailed  process to make bio fertilizer

  • Raw material fermentation

1. Raw material fermentation for the cost of bio organic fertilizer production line. Organic composting vehicle is used for fermentation and composting of animal, poultry manure, sludge, sugar filter sludge, oilseed residue, straw and other organic wastes. Materials can be mixed and mixed. During the fermentation process, the fermentation lasted for 7-10 days. The temperature should be 60-70 and the moisture should be 40-50%.

Large Compost Storage Bin
Large Compost Storage Bin
  • Raw material mixing

2. The cost of raw material mixer of bio organic fertilizer production line is high, and the fermented material is mixed evenly in the fertilizer mixer, which improves the uniformity of fertilizer nutrient distribution and the fertilizer nutrient utilization efficiency, and is also conducive to further granulation. Suitable for feed, concentrated feed and additive premix.

  • Material granulation

3. Material granulation cost of biological fertilizer production line
The evenly mixed raw materials are sent to an organic fertilizer granulator or an organic fertilizer granulator for granulation. The granule shape of organic fertilizer granulated by fertilizer granulator is spherical. Generally, it is a fertilizer polishing machine based on flat die design, which is used to grind the particles into spheres. More detailed info about granulation equipment go to https://fertilizergranulatorfactory.com/

  • Bio-organic fertilizer drying

4. Organic fertilizer drying and cooling machine in the process of bio organic fertilizer manufacturing

The purpose of the drying process is to dry the moisture of the granules, increase the fertilizer strength and facilitate storage. After drying, the particle temperature is 60-80 ℃. Due to too much heat, fertilizer particles are easy to agglomerate, so it needs to be cooled in a drum cooler to reduce the temperature. After cooling, the particle temperature is 20-40 ℃, which is convenient for storage and transportation.

  • Coating & packaging

5. Double organic fertilizer grading or coating packaging process