How make organi fertilizer granules with drum granulation equipment

1. In the solid granulation process of rotary drum granulator, urea, ammonium chloride, ammonium sulfate, potassium chloride and other single base fertilizers are used as raw materials and mixed in a certain proportion (mainly determined by the local market demand and soil test results)).

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

2. Then use fertilizer mixer to mix the dispersed raw materials evenly and crush them to a certain fineness. Next is the main necessary step – granulation, here you need a drum granulator.

3. The material is sent to the drum granulator by belt conveyor, and agglomerates to form particles through a series of humidification and heating processes.

4. The particles here are only semi-finished products. They need further treatment, including drying, screening, cooling and packaging. After all these steps, high quality compound fertilizer products can be obtained.

Drum granulator is the key equipment of NPK fertilizer granules production line, which is suitable for cold and hot granulation in large and medium-sized compound fertilizer plants. It and ordinary fertilizer granulator are wet granulation. By adding a certain amount of water and steam, the raw materials in the drum will become even and moist in the granulation process. Then, as the drum rotates, the material will combine and roll into particles. The fertilizer particles are spherical with a diameter of 3-4mm.

Drum granulator is the key equipment of NPK fertilizer production line, which is suitable for cold and hot granulation in large and medium-sized compound fertilizer plants. It and ordinary fertilizer granulator are wet granulation. By adding a certain amount of water and steam, the raw materials in the drum will become even and moist in the granulation process. Then, as the drum rotates, the material will combine and roll into particles. The fertilizer particles are spherical with a diameter of 3-4mm.

Why choose?

1. High granulation rate, drum granulator can adjust speed and control granulation.
2. Using solid granulation method, raw materials are easy to obtain and processing is relatively simple.
3. Liquid and steam injection is easy, and pipes and frames are provided.
4. Low investment, low production cost and high return.
5. The drum granulator uses the corrosion-resistant rubber engineering plastic as the lining to better protect the material from drum damage.
6. The particles produced belong to the secondary processing of base fertilizer, so there is almost no environmental pollution problem.
7. High quality steel and gear, stable operation, low noise.
8. Equipped with armrest shovel to help clean the roller.

Technical Parameters

Model Barrel Power Prod Capacity Overall dimensions L× W ×H weight
Inclination Internal diameter length Rotation speed
0 m m r/min kw t/h m t
ZG1.2×4 2-2.5 1.2 4 17 5.5 1-3 4.6×2.2×2.0 2.7
ZG1.4×5 2-2.5 1.4 5 14 7.5 3-5 4.8×2.8×2.3 8.5
ZG1.6×6 2-2.5 1.6 6 11.5 11 5-8 7.0×3.2×3.1 12.0
ZG1.8×7 2-2.5 1.8 7 11.5 15 8-10 8.3×3.5×3.3 18.5
ZG2.0×8 2-2.5 2.0 8 11 18.5 10-15 9.1×3.6×3.5 22.0
ZG2.2×8 2-2.5 2.2 8 10.5 22 15-20 9.5×4.4×3.9 28.0

 

Organic Fertilizer Production Formula Design

Formula basis

The formula of organic-inorganic compound fertilizer refers to the content ratio of organic matter nitrogen, phosphorus and potassium and the addition amount of other elements in organic compound fertilizer. Because organic-inorganic compound fertilizer is often used as basic fertilizer, it actually refers to the ratio of organic matter to nitrogen, phosphorus and potassium in basic fertilizer.

Notes

Therefore, two parts should be paid attention to when determining the formula of compound fertilizer in the process of organic fertilizer manufacturing. The first step is the ratio of organic matter to inorganic fertilizer, and the second step is to determine the proportion of various fertilizers in inorganic fertilizer. Detailed info intro, go to https://compostturnermachine.com/compost-line/

How to select raw matewrials

Organic inorganic compound fertilizer is a compound fertilizer formed by adding inorganic fertilizer on the basis of organic materials. Therefore, it is necessary to select the appropriate ratio of nitrogen, phosphorus and potassium to determine the formula of organic matter content of organic-inorganic compound fertilizer. In raw materials selection and disposal, welcome to https://compostturnermachine.com/compost-materials/

Raw materials proportions

Granulation equipment of organic and inorganic compound fertilizer
This machine is suitable for compound fertilizer plant. The machine has been used by many fertilizer manufacturers and the quality of the products has been guaranteed. It can press the powder material directly into the particles under normal humidity. It is suitable for single element fertilizer and multi-element compound fertilizer, such as ammonium bicarbonate, urea, ammonium chloride, ammonium phosphate, potassium chloride, etc. the particle strength is high, no drying equipment is needed, and the production cost is greatly reduced.

Disc Granulator for Pellet Fertilizer Production

In cement, pulverized coal, chemical fertilizer and other industrial production fields, the granulation of powder or small non cohesive materials cannot be separated from the disc granulator.

Disc granulator has an irreplaceable role. Its rationality and advanced nature make it not only popular in fertilizer industry, but also talent shows itself in similar granulator equipment, and its application field is broader.

Structure of Pan fertilizer granulator

The structure of disc granulator is mainly composed of main body, main reducer, motor and transmission part.

Compared with the traditional equipment, the disc granulator is more scientific and unified, and can complete its own granulation work. High strength glass fiber, integrated arc design structure and three discharge outlets are designed to meet the needs of large-scale or large-scale granulation and ensure high granulation rate.

These structural optimizations improve the performance of the pan granulator to a new height, with the characteristics of uniform particle size, stable operation, weight and height reduction, which is convenient for operators to use.

The machine only needs a few people to complete all the work, effectively reduces the labor intensity, has strong flexibility, is suitable for NPK fertilizer production line, and can meet the needs of large material granulation.

Organic Fertilizer Products from Chicken Manure Drying

Dried Chicken Manure Has Commercial Value Although It Greatly Lessens the Nuisance That Wet Litter Can Cause

Poultry farmers are usually beset with all the problem of poultry litter that can be quite a nuisance. It releases a high level of ammonia that triggers the environments in the hen houses being poor, and bring about distress on the list of birds, the workers in the home and even to neighbors. Ammonia gases harm the environment and fall foul of laws that require their release to get minimized. Additionally, wet poultry litter also attracts flies and this is often a big nuisance to farmworkers and others within the vicinity.

Compost Made from Organic Waste
Compost Made from Organic Waste

All of these problems ensure it is important to look at ways to reduce these difficulties and to figure out ways to dry the poultry litter so that it is simple to dispose of, and in addition give it a great deal of commercial value. It is actually easy to install these drying systems in the poultry house itself, but these can certainly produce a large amount of dust and may have limited capacity as space inside hen houses has limitations, which is better useful for the poultry that is certainly a part of money-producing business.

Fertilizer Drying Machine for Chicken Manure
Fertilizer Drying Machine for Chicken Manure

It is usually far better dry the manure beyond the poultry. The chicken manure created in your house should be cleared regularly each day so that dust and ammonia in it is kept at reasonable levels. Poultry manure may be dried all through the year in dryers and then transformed into a form of organic fertilizer which includes an assured market in garden supply centers and provides an excellent fertilizer that may be organic and has no chemicals. The countless process dryer systems that could be safely installed in areas alongside poultry houses is not going to only dry the manure minimizing all of its polluting problems but may also pelletize them to make sure they are convenient for just about any further use.

Most equipment useful for drying and pelletizing chicken manure essentially uses perforated plates which are often made from galvanized and powder-coated steel. Perforation portion of these plates helps keep 35 percent in their surfaces open to ensure the drying process created by blowing air is faster. The plates will be in constant motion when they move throughout the current of forced air, and some machines tilt the plates allowing dried manure to fall off on the plates below that are in constant motion and additional the drying process.

Air that may be blown into these dryers are at high-pressure and allows the manure to be dried to 80-85% within 72 hours. This can vary dependant upon the ambient humidity. The drying process also reduces the production of any fine dust to your large extent. Capacities of drying plants should be to ensure that they must be able to dry all of the manure that the layers inside a house can cause within 3 or 4 days and get extra capacities built in.

These systems will not require a lot of energy. The drying of your chicken manure greatly reduces odor, ammonia and also the problems of flies, while producing products that can be easily available in bags and containers as fertilizers for crops.