Dryer Function in Quality Organic Fertilizer Prodcution

After the production and processing of organic fertilizer, the storage of fertilizer shall be considered. How to make the fertilizer effect non-volatile, the most important consideration process is actually a link in the manufacturing process of organic fertilizer, that is, the drying of organic fertilizer. After drying by the organic fertilizer dryer, the water in the organic fertilizer particles is evaporated, and the dried particles can be stored in the warehouse for a long time.

Rotary drum dryer machine
Rotary drum dryer machine

The role of organic fertilizer dryer is not only here, but also the granulation results of inspection equipment. The fertilizer particles treated by the drum granulator enter the drying process. After drying, the particles are full and round, but will not crack and break. If there are too many cracks in the dried fertilizer particles, the proportion of fertilizer shall be adjusted during the previous fermentation granulation.

Drum dryer plays an important role in fertilizer production. It is composed of air cylinder, gear, pinion, stop roll, traction roll, front roll ring, rear roll ring, unloading part, lifting plate, reducer, motor, hot air, etc. The utility model is composed of a channel, a feeding trough, a furnace body, etc. NPK fertilizer production process can be equipped with multiple hot blast stoves when the production capacity is large, which is simple and easy to operate, and the production effect is also very good.

Fertilizer production process dryer

Adding cooling system can greatly improve the production effect of fertilizer. SX fertilizer equipment company, our products include: chicken manure dryer, rotary dryer, cow manure dryer, pig manure dryer, organic fertilizer dryer and NPK compound fertilizer dryer. The production process can be adjusted and the size of dryer can be customized according to the needs of chemical fertilizer production line.r

Must Know Knowledge on Organic Fertilizer Production

SX fertilizer equipment manufacturer introduces the production process and process of chemical fertilizer in large chemical fertilizer plant. Friends who want to build a fertilizer plant can refer to it.

Organic fertilizer production process

1. After mixed fermentation of strains and raw materials, composter is used in the fermentation process. Fermented compost can provide nutrients and improve soil properties, especially for sandy soil, clay and saline soil.
2. The rotten raw materials are crushed, screened and transported to the deep processing workshop by elevator.

Drum Granulation Machine
Drum Granulation Machine

3. The fertilizer is mixed by the raw material mixer and then enters the fertilizer granulator for granulation.
4. Next, the pellet fertilizer is sent to the granulation equipment for grinding.

5. The rounded particles reach the drying cylinder through the conveyor belt. The dried particles are then conveyed to the cooling drum through the conveyor belt for cooling.
6. The dust generated during drying and cooling enters the dust removal equipment for dust removal through induced draft. The cooled particles are then conveyed to the screening machine by the conveyor belt.

7. The screened particles enter the quantitative packaging equipment for packaging through the conveyor belt to become finished fertilizer.
Organic fertilizer production process

Equipment selection of NPK fertilizer granulator

There are many kinds of fertilizer processing equipment in the above process, such as granulation.

Different models of NPK fertilizer granulator are suitable for different processing processes, including disc granulator, drum granulator, drum extrusion granulator, etc. When selecting production equipment, fertilizer plants should consider their own plant planning, expected annual output, types of raw materials, etc., which are related to how to select the most appropriate equipment and ensure the maximum income.

Matters needing attention

Finally, the fertilizer granulator equipment manufacturer reminds you to consider the sales path of raw materials and fertilizers. Organic fertilizer raw materials that can be considered include crop straw, green fertilizer, weeds and other plant materials, as well as feces and sludge. Attention should be paid to whether the raw materials of livestock and poultry feces contain hormone residues and excessive heavy metals. The selection of bacteria should pay attention to the activity of bacteria and the number of useful live bacteria. In terms of marketing, we must investigate the local fertilizer demand and convenient transportation.

More details on organic fertilizer production, welcome go to https://organicfertilizermachines.com/

Quality Bio Fertilizer Production Tips

The production equipment of biological fertilizer project mainly includes fermentation part and granulation part. Even if organic fertilizer raw materials are well fermented, granulation is difficult, because organic raw materials are characterized by rough raw materials, light weight and low binding rate.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Different organic raw materials have different characteristics, so special care should be taken when selecting equipment, otherwise it will not only affect the output, but also the appearance of the product can not meet the requirements.

The bio organic fertilizer production line includes main equipment:

1. New type organic fertilizer granulator: designed and manufactured by the new process of wet continuous granulation. The machine can not only granulate a variety of organic materials, especially coarse fiber materials that are difficult to granulate by conventional equipment.

2. Tipping machine: used for tipping and composting to improve fermentation speed and quality.

3. Horizontal mixer: this series of horizontal mixer is a new generation of mixing equipment developed by our company. High mixing degree and low residue, suitable for the mixing of organic and inorganic fertilizers.

4. Conveyor: it is suitable for conveying loose materials or box items in coal, metallurgy, mining, chemical industry, building materials, wharf, warehouse and construction site, especially in chemical fertilizer plant, cement plant and other environments.

5. Packaging scale: the packaging scale is mainly composed of automatic quantitative packaging scale (composed of storage hopper, feeder, weighing bag hopper, pressing mechanism, computer control, pneumatic actuator, etc.) and optional items (conveyor, sewing machine, etc.)/ Heat sealing machine).

There are several key factors to pay attention to in the selection of equipment: fermentation mode, organic raw materials, degree of mechanization and annual output. The quality of organic fertilizer depends on the fermentation site and the formula of the product.

The key factors of fermentation are: microorganism, carbon nitrogen ratio, carbon phosphorus ratio, water, pH value and aeration control. If a factor is not well controlled, it will cause incomplete fermentation, incomplete fermentation or too long fermentation time.

The formula of organic-inorganic compound fertilizer is the same as that of inorganic fertilizer. It also depends on different soils and different crop formulations. If the fermentation is properly prepared, the effect is better than inorganic fertilizer and the cost is low. As a green fertilizer, it can also improve the environment of plant survival and soil granulation.

More detailed info on bio fertilizer production, go to https://organicfertilizerplants.com/

3 key steps to make organic fertilizer products

The three main processes of organic fertilizer production line include organic fertilizer fermentation, fertilizer granulation and fertilizer drying and cooling.

1. First, the organic fertilizer production line ferments and decomposes livestock manure and other raw materials. The whole process of fermentation can kill the internal harmful bacteria, and killing bacteria is also an important step in the whole process of organic fertilizer production.

Secondly, it is necessary to use semi wet material crusher equipment of organic fertilizer to crush livestock manure and raw materials. Raw material matching is one of the important processes of organic fertilizer production line.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

The main purpose is to add appropriate amount of auxiliary materials according to the formula proportion to improve the quality of fertilizer. Mechanical granulation should be carried out after the raw materials are evenly mixed, which is one aspect of the whole organic fertilizer production line process.

The complete organic fertilizer production line includes three processes

2. It is especially suitable for high viscosity materials. The material of fertilizer granulator should meet the production requirements of pressure, temperature and catalyst resistance, and keep the product clean. Due to the different materials of fertilizer granulator, the production process and structure of fertilizer granulator will be different, so it can be divided into steel, lining equipment, etc.

The complete organic fertilizer production line includes three processes

3. High temperature energy can be obtained after the raw materials are dried, and the next step is to cool them at low temperature. Since water cannot be used for cooling, it is necessary to separate the contact between material and water through cooler. The screening machine will screen unqualified organic fertilizer particles. The screening equipment has the advantages of high efficiency and easy operation. More details, go to https://organicfertilizerplants.com/organic-fertilizer-production-process/