Detailed introduction to the configuration of small-scale organic fertilizer production line with an annual output of 5000 tons:
1. Organic fertilizer Dumper: the materials are directly stacked into strips and fermented by wheel dumper and straddle dumper. Tank fermentation is adopted.
Organic Fertilizer Production Process
According to your production scale, you need to build 1-5 fermentation tanks with a width of 3M and a length of 40-60m. The fermentation products are continuously put into the fermentation tank and stirred and fermented by the mixer, which can achieve the purposes of water transfer, uniform stirring, deodorization and dehumidification. It can not only save a lot of labor, but also achieve the goal of complete maturity;
2. Organic fertilizer screening machine: screen out the fermented organic fertilizer and separate the large pieces and miscellaneous fibers inside, so as to facilitate the crushing, granulation and packaging of semi wet materials in the next step.
3. Organic fertilizer granulator: granulate the materials after crushing and stirring;
4. Organic fertilizer crusher: separate and crush the large sundries and stones in the screened organic fertilizer, which is beautiful and can ensure the product quality;
5. Organic fertilizer dryer: dry and cool the prepared particles;
6. Automatic packaging machine: granulate organic fertilizer particles and directly package and sell them.
Chemical fertilizer provides nutrients for continuous agricultural production, but the utilization rate of single chemical fertilizer is not high, and its extension ability to crops is limited. Large application is not conducive to crop growth.
For a long time, the international chemical fertilizer industry has been dominated by unit chemical fertilizer. After the 1950s, due to the needs of agricultural development and the possibility of the development of chemical fertilizer industry, compound fertilizer began to develop and became a universal law of chemical fertilizer production and application.
Modern agriculture can apply fertilizer according to the diagnostic analysis of soil nutrients and the test results of large-scale chemical fertilizer under different production conditions such as different soil, different crops and different climate.
Moreover, modern agriculture needs mechanical fertilization instead of manual fertilization to improve fertilization efficiency and reduce fertilization cost. This requires the fertilizer industry to provide a variety of granular commercial fertilizers to meet the agricultural needs of different production conditions. To meet this requirements, you need a machine for fertilizer granules production.
Therefore, compound fertilizer has been developed. Fertilizer machine manufacturers provide fertilizer granulators that can make various fertilizers into commercial particles for the agricultural market.
The main reference contents of NPK fertilizer production and processing include fertilizer varieties and specifications (mainly the proportion of nitrogen, phosphorus and potassium), application amount per unit area, fertilization timing and fertilization methods, etc. according to the existing nitrogen, phosphorus and potassium fertilizer production equipment, the fertilizer plant produces a variety of compound fertilizers that meet the local agricultural needs and sells them directly to farmers.
The NPK fertilizer production line provided by the fertilizer machine manufacturer can make the base fertilizer into special compound fertilizer suitable for different crops.
Microbial fertilizer is a kind of biological preparation containing living microorganisms. It can obtain specific fertilizer effect in use and improve plant yield or quality.
1. Increase crop yield
The growth rate of microbial fertilizer is about 10%, and the yield of compound microbial fertilizer is the most obvious, reaching more than 20%. The results showed that the application of microbial fertilizer alone without fertilization, organic fertilizer or chemical fertilizer had a significant impact on potato yield, but microbial fertilizer only played an auxiliary role in crop yield and could not replace the use of organic fertilizer and chemical fertilizer alone
2. Improve crop quality
It is an indisputable fact that microbial fertilizer can improve crop quality. Some microbial fertilizers can improve crop quality even if there is no significant increase in yield. The application of microbial fertilizer can significantly increase the content of sugar and vitamin C in vegetables and reduce the content of nitrate in vegetables.
Large Capacity Compost Turner for Cow Manure Composting
The effect of microbial fertilizer on fruit quality was also obvious. The results showed that in the use of microbial fertilizer, the nitrogen content of Dangshan pear leaves decreased significantly, the content of trace elements decreased significantly, and the sugar acid ratio, sugar content and Vc content increased significantly, which proved that the quality and grade of fruit quality and storability pear were significantly improved.
3. Reduce diseases and insect pests
The results showed that microbial fertilizer had stable control effect on Cotton Fusarium Wilt and Eggplant Verticillium wilt, and the disease index decreased to 38.2 and 23.5 respectively. Special microbial fertilizer for tobacco can reduce tobacco virus disease, promote tobacco growth, reduce gas and irritation. Microbial fertilizer can effectively reduce the damage of residual herbicides in soil to crops.
4. Improve soil structure
Long term application of microbial fertilizer can restore the formation of soil aggregate structure, loosen soil, eliminate soil hardening and improve soil structure.
It is reported that in the cold black soil of northern China, soil phosphorus activator has been applied for 3 years. The soil bulk density decreased by 0.1 ~ 0.3, and the soil loosening effect was very significant.
Some studies have also shown that the application of microbial fertilizer can promote the release of soil organic matter, improve soil physical and chemical properties, increase soil aggregates and improve soil structure due to the massive reproduction of microorganisms. To make bio fertilizer by your own, welcome go to https://www.fertilizer-plants.com/bio-fertilizer-manufacturing/
The main purpose of producing granular organic fertilizer by organic fertilizer production equipment is to facilitate bagging and transportation and prevent secondary fermentation of organic fertilizer. In the manufacture of NPK fertilizer, fertilizers with different nutrients are made into compound fertilizer according to the formula to make nutrients more balanced.
In addition, in terms of sales, it is best to sell granular fertilizer.
Pan Granulation Fertilizer Production Line
Reasons for granular fertilizer production
1. Application is more convenient. The proportion of organic fertilizer is light. When applied to farmland, it is easy to be dispersed by wind, and it is convenient to apply medicine after being made into particles.
2. Some inorganic components can be added to the fertilizer to improve the fertilizer efficiency. However, if inorganic components are added to the powder, it is easy to absorb moisture and agglomerate, and can be stored as particles by drum granulation mechanism.
3. The water content of powdered materials should be low and must be crushed. The main limiting factor of organic fertilizer production is that water cannot be removed and needs to be dried. Pellets can be prepared without drying. The granulation process produces high heat and only needs cooling, which is very convenient.
After further granulation by drum granulator, the compound fertilizer contains nutrients required by a variety of plants, which is better than a single chemical fertilizer. So how to choose compound fertilizer?
1. Look at the packaging. Qualified products are packed in double layers to prevent moisture. There are three license numbers on the packaging surface: production license number, business license number, product quality registration certificate number, nitrogen, phosphorus and potassium content identification, and manufacturer and address. Open the outer package and there should be instructions in the bag.
Compound Fertilizer Granules produced by NPK Plants
2. Look at the physical properties of compound fertilizer. Compound fertilizer with good quality, uniform particle size, no caking and no pulverization.
3. Buy compound fertilizer produced by regular manufacturers. The fertilizer production line and production technology of regular manufacturers are relatively advanced, the product quality is reliable and the reputation is guaranteed.
4. Select the compound fertilizer suitable for the local area. The locally produced compound fertilizer is mostly produced according to the soil nutrient content, crop fertilizer demand law and fertilization effect in this area and surrounding areas, which is highly targeted.
5. Avoid using “dichloro” compound fertilizer for many years. “Dichloro” compound fertilizer is a compound fertilizer produced with ammonium chloride and potassium chloride as raw materials. If the “dichloro” compound fertilizer is applied year after year, the amount of chloride ions stored in the soil is large, and excessive absorption by crops will cause “chlorine damage” and soil will also cause “salt damage”.
Whether planting flowers or vegetables, we should follow the fertilization principle of “giving priority to organic fertilizer and supplemented by chemical fertilizer”. The long-term single large-scale use of chemical fertilizer is easy to cause soil hardening, soil fertility decline and soil acidification.
On the contrary, it will limit crop yield and affect product quality. Therefore, after purchasing NPK compound fertilizer granulator, we must pay attention to the treatment of various nutrient compound fertilizers.
