Granulator Selection for fertilizer pelleting process

Different types and series of organic fertilizer machines will be equipped during the fertilizer manufacturing process. It will be equipped with a fermentation compost dumper to complete the fermentation process, and will be equipped with fertilizer mixer, fertilizer different types of crusher to deal with raw materials. There, if we produce bio organic fertilizer into granulator, we can use fertilizer granulator to complete the granulation process, design the type of fertilizer granulator into different types, and choose the appropriate type of fertilizer granulator to complete the granulation process.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

For example, in the organic fertilizer production line, we can use drum granulator, disc granulator and new type organic fertilizer granulator to complete the production process, We can use the roller granulator to produce NPK fertilizer by extrusion. In the process of bio fertilizer production, the flat mold granulator can be selected to complete the production process and complete the granulation process. Different types of fertilizer granulator can be used in different types of fertilizer production process, and its working principle is different.

The production technology and technology of bio organic fertilizer: the technology content of bio organic fertilizer production is relatively high. In the process of fertilizer production, different types and series of organic fertilizer machines are required to complete the production process.

In order to achieve the goal of directional maturity and deodorization, we must also add microorganisms with specific functions to improve the effect of products. At present, bio organic fertilizer has been listed in the category of microbial fertilizer in the world, and more strict management measures are implemented than organic fertilizer to promote the healthy development of organic fertilizer.

7 ways to make organic fertilizer

Organic fertilizer granulation production line is to use chicken, sheep, pig manure as the main raw materials, add a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, with rice bran, yeast fermentation, soybean meal and sugar in a certain period of time as a kind of biological bacteria, in the role of sulfuric acid, mixed fermentation equipment to make biological fertilizer.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

Process flow of complete set of equipment for biological fertilizer production:

1. Fermentation: collect poultry feces and urine, mix with hay and rotten silage to make compost, and then ferment. In the fermentation process, the cow dung is completely fermented by the stacker, which can only be achieved by stacking in time and evenly.

2. Raw material comminution and mixing: use the raw material bin to mix composting materials, N, P, K and other inorganic fertilizers, other additives and other raw materials, and pass through the pulverizer and horizontal mixer in proportion. Mix.

3. Pelletizing: use a new type of organic fertilizer drum pelletizer to pelletize materials.

4. Screening and material return system: the granular materials output from the granulation system have different particle sizes and need to be screened and classified.

5. Drying: use the organic fertilizer dryer to further remove the moisture in the sieved particles, so as to meet the standard requirements of the moisture content of organic fertilizer.

6. Cooling: cooler is used to cool granular materials, which is helpful for the storage and quality of particles.
7. Packaging: the granular materials cooled by the organic fertilizer equipment are transported to the finished product warehouse by bucket elevator. Granular materials can be weighed quantitatively and packed by automatic packing scale

A complete set of organic fertilizer granulation production line process: raw material selection, drying and sterilization, fermentation, crushing, stirring, granulation, drying, cooling, coating, screening, metering and sealing, product storage.

The complete set of fertilizer production equipment is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system and finished product packaging system. The fermentation system includes: feed conveying, which is composed of machine, biological deodorant, mixer, special car polishing machine, oxygen supply system and automatic control system.

Powder and Granular Fertilizer Production Solutions

Organic fertilizer production line is designed to produce organic fertilizer granulator or powdery organic fertilizer, but what is the difference between powdery and granular organic fertilizer processed by organic fertilizer equipment?

As a part of granular organic fertilizer equipment, the main process means of powdery organic fertilizer equipment are as follows: fermenting organic fertilizer raw materials, livestock manure or domestic waste, sludge, grain, biogas residue, etc. After decomposition, comminution and mixing, packaging.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

The basic process configuration of organic fertilizer equipment is dehydration, drying, fermentation, crushing, mixing and packaging. In this way, compared with the simple powder fertilizer technology, the processing of powder organic fertilizer can be completed. Granular organic fertilizer needs further processing. The basic process configuration of granular organic fertilizer machine is dehydration, drying, fermentation, crushing, crushing, granulation, cooling and packaging. After cooling, the granulator can package, store or sell the system and equipment for each process of organic fertilizer manufacturing process.

1. Fermentation system: the raw materials fermentation system in the process of organic fertilizer production is composed of feed conveyor, biological deodorant, mixing mixer, special elevator and electric automatic control system;

2. Drying system: mainly equipped with belt conveyor, rotary dryer, cooler, including induced draft fan, hot blast stove, etc.

3. Deodorization and dust removal system: composed of settling chamber, dust removal chamber, etc.

4. Crushing system: including semi wet material crusher, LP chain crusher or cage crusher, etc.

Production line of organic fertilizer powder:

Powder production of organic fertilizer

5. The batching system includes electronic batching system, disc feeder and vibrating screen, which can match 6-8 kinds of raw materials at a time.

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

6. The mixing system can be equipped with horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor, etc.

7. Pelletizer equipment is required for organic fertilizer pelletizing system. The selected pelletizer equipment includes: organic fertilizer, compound fertilizer, Hefei combined pelletizer, roller pelletizer, disc pelletizer, special pelletizer for organic fertilizer, shot blasting machine, etc.

8. Drying system: the organic fertilizer drying system consists of rotary dryer and cooler.

9. Screening and coating system: it is mainly composed of roller screening machine, which can be equipped with screening machine and two screening machines, so that the yield is higher and the particles are better; after screening, it can be used to protect fertility, and not distribute 10 finished product packaging systems, generally including electronic quantitative packaging scale, garbage can, automatic sewing machine, etc. In this way, the full-automatic and uninterrupted production of organic fertilizer equipment can be realized; the conveyor system mainly adopts belt conveyor and screw conveyor.

Fertilizer manufacturing process of organic fertilizer granulator:

The complete fertilizer manufacturing process revolves around these processes and uses machines to complete the production process. As a professional fertilizer machine manufacturer in China, we have not only designed an organic fertilizer production line, but also designed a biological fertilizer production line to produce organic fertilizer. Bio organic fertilizer granulator.

Quality Organic Fertilizer Production Solutions

The fertilizer machine manufacturer of the organic fertilizer production line will tell you the reason for the caking of organic fertilizer. The sx manufacturer of the organic fertilizer production line said in the last article that in fact, the premise of prevention is to find out the cause of caking. Everyont also knows that caking is not conducive to the use of organic fertilizer, and has a certain impact on the production and use of organic fertilizer. Want to answer why pig manure organic fertilizer production line caking.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

We usually use the materials for fertilizer production, such as ammonium salt, phosphate, trace element salt, potassium salt, etc., most of which contain crystal water and are easy to absorb water and caking, such as ammonium sulfate, which is easy to caking in use. When urea meets with trace element salt, it is easy to agglomerate when releasing water, mainly because urea replaces trace element salt. The crystal water becomes mushy and agglomerates.

Compost Made from Organic Waste
Compost Made from Organic Waste

In the process of chemical fertilizer production, chemical fertilizer production is generally non closed. In the production process, the higher the air humidity is, the easier the fertilizer is to absorb water and caking. If the weather is dry or the raw materials are dry, the fertilizer will not agglomerate easily.
Organic fertilizer production line

The higher the room temperature of extruder granulator, the easier to dissolve. Generally speaking, raw materials will dissolve in their own crystal water, leading to caking. The higher the temperature of nitrogen, the water will evaporate and not caking easily. The temperature is usually higher than 50 ℃. We usually need heating to reach this temperature.

Cattle and Cattle Waste
Cattle and Cattle Waste

The greater the pressure applied on the fertilizer, the easier the contact between the crystals and the easier the agglomeration; the smaller the pressure applied, the less the agglomeration.

The longer the fertilizer is placed, the easier it is to agglomerate. The shorter the time, the less likely it is to agglomerate.

Only when the production line of organic fertilizer does not ignore the problem of caking, can we find out the reason of caking. Serious caking may even affect the use efficiency of organic fertilizer.

Bio Fertilizer Production Easy Tips

The production of organic fertilizer or bio fertilizer granulating machine can use fertilizer manufacturing technology, and a complete fertilizer production line is designed to produce pelletizer, and different types of fertilizer machines are equipped in the process of fertilizer manufacturing.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

The so-called bio organic fertilizer production line is actually the ordinary organic fertilizer production line. The main reason for the difference between biology and common organisms is that in the process of production, the production line of bio organic fertilizer increases the link of adding microbial agents, which leads to the final production of organic fertilizer and bio organic fertilizer.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

The production line is organic fertilizer fermentation. In order to better explain the difference between the two production lines, let us first understand the difference between the production process of organic fertilizer and the production process of biological organic fertilizer.

Flow flow of organic fertilizer production line:

The basic process of the production line is as follows: the use of fermentation compost dumper to collect raw materials, and then stack and ferment raw materials can save more time. Next, the raw materials are crushed by the fertilizer pulverizer, and then screened by the screening machine. Raw material, then premixed. Next, the granulator is made by a fertilizer granulator. After granulation, the granulator is treated with a dryer and a cooling machine. Finally, the screening machine is used to screen and pack the high quality fertilizer.

Compost Turner for Cow Dung Disposal
Compost Turner for Cow Dung Disposal

Process flow of bio fertilizer production line:

In the process of bio organic fertilizer production line, raw materials shall be collected first, then bio fermentation with organic fertilizer starter shall be used to complete fermentation of semi-finished organic fertilizer products, then premixes shall be crushed and then pelletized, and then the granulator shall be dried and cooled by the fertilizer dryer dryer and cooling machine. Finally, the second screen and the pelletizer are packed.

Compost bagging Machine for Sale
Compost bagging Machine for Sale

From the above two kinds of organic fertilizer production, we can see that fermentation is the first and most important link of organic fertilizer production, because the final use effect of the organic fertilizer is in this link.

As a professional fertilizer machinery manufacturer for organic fertilizer equipment and inorganic fertilizer equipment, we not only designed the organic fertilizer production line, but also designed the biological fertilizer production line. These equipment will also be used in the bio fertilizer production line. Production of bio organic fertilizer granulating machine.

Leading Technology in Organic Fertilizer Production

At present, the growth of agricultural production generally depends on chemical fertilizer. On the one hand, it will cause environmental pollution. In fact, the non-point source pollution in rural areas is very serious, which has become a problem. On the other hand, it will affect the quality of agricultural products.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Therefore, people gradually realize that when using chemical fertilizer, we must increase the proportion of organic fertilizer, especially for vegetables, fruits, tobacco and other economic crops. The use of biological fertilizer can not only increase yield, but also improve quality and protect crops. Ecological environment, extensive use of municipal waste, sludge, livestock manure, orange and other waste. How to turn these organic materials into fertilizers, go to https://organicfertilizermachines.com/

The new technology of biological fertilizer production technology is used to produce biological fertilizer, which makes “grain fertilizer grain” form a virtuous circle chain. Therefore, biological fertilizer has become a new fertilizer and new fertilizer industry for the development of ecological home industry.

Organic fertilizer has the following characteristics:

1, rich in nutrients, high content, containing all kinds of nutrients needed for crop growth.
2. The effect of chemical fertilizer lasts for a long time, with both pre effect and post effect, which can fully meet the needs of various nutrients for crops in the whole growth period, but not in the late growth period. Interested in organic chemical fertilizer production? Go here.
3. It is simple and convenient to use. It can be used as base fertilizer at one time. The method is simple, labor-saving and time-saving.
4. The cost is low, and the price of similar goods is the lowest.
5. High efficiency, input ratio is more than 1:10-30.
6. It is widely used in all kinds of soil and crops, including all kinds of greenhouse vegetables, fruit trees, cash crops, food crops, medicinal materials, flowers, lawns, seeds, etc.

Conditions for plant construction:

Reliability of raw material supply. The main raw material of this product is animal manure. Auxiliary materials include: peat, sawdust, straw, soybean cake, corn flour and other wastes. No more than 70 tons of raw material should be used per day.

Process of organic fertilizer production line:

The main ingredients include rice straw, pig manure, charcoal, etc.
The production process of organic fertilizer mainly includes: inoculation and fermentation of organic matter, main fermentation, crushing, ingredient mixing, drying, grading, cooling, screening, metering and packaging, etc.

In the granulation process, we need to pay attention to the design of different types of fertilizer models for different raw materials and fertilizer production lines. For example, in the organic fertilizer production line, we can use the disc granulator to produce the organic fertilizer granules, or we can choose the drum granulator, which is usually used in the NPK fertilizer manufacturing process to produce the compound fertilizer granulator to produce the organic fertilizer granulator Fertilizer granulator.

Fertilizer Granulation Technology

Since the mid-1980s, extrusion method has been greatly developed, and more and more industrial production equipment has been established in various places. Now, extrusion granulation compound fertilizer production line technology has become an international fertilizer research center. A new production technology of compound fertilizer was recommended.

Bio Fertilizer Granulation Line
Bio Fertilizer Granulation Line

Working principle of extrusion granulation of compound fertilizer production line:

The material is fed into a pair of counter rotating roll gaps (bite zones) of the roll granulator. To form a compact sheet of material under extrusion. After crushing and sieving the flake, the granular product with the required size can be obtained.

The formation mechanism of extruded pellets in compound fertilizer production line is as follows

At present, the general explanation of the material forming mechanism in the extrusion process is that after the material is compressed, the particles will be rearranged, and the air between the particles will be removed, so as to remove the voids in the material.

After further compression of the material, due to their different characteristics, the material particles will be in the following two situations: when the material is fragile, some particles will break, thus filling the remaining gap. In addition, if the atoms or molecules in the environment can not be rapidly decomposed into new particles, the free chemical bonds on the broken new surfaces will form strong recombination bonds when the new surfaces contact each other.

In the extrusion process of pelletizer used for fertilizer, the particles of material can also form solid bridge. The energy supplied to the system in the form of pressure will generate heat energy at the contact point of the material particles, thus melting the material. When the temperature of the material decreases, a solid bridge is formed.

Detailed info on this granulation technology, go to https://fertilizergranulatorfactory.com/double-roller-granulator/

Main equipment of extrusion granulation compound fertilizer production line

1. Forced feeder
One of the advances in extrusion granulation compound fertilizer production line technology is the use of forced feeding in fertilizer granulator, which is usually achieved by the driving force of screw. The extrusion process adopts the form of gravity free feeding.
Forced feed, easy to control the feed speed and reduce the slip phenomenon in the bite area. More importantly, the material can be partially degassed and compacted in advance in the forced feeder, thus greatly improving the product quality.
2. Crushing equipment
The flakes obtained by extrusion must undergo a so-called granulation process, such as crushing and sieving, to obtain the desired size of particles. The progress of pelletizing equipment is mainly due to a lot of experience gained in the relationship between the form of crushing equipment and products.

Zhengzhou SX Granulator Manufacturing Factory vigorously promotes energy-saving, environmental protection, high-efficiency new extrusion granulation compound fertilizer production line technology, and continuous progress and improvement.

How make organi fertilizer granules with drum granulation equipment

1. In the solid granulation process of rotary drum granulator, urea, ammonium chloride, ammonium sulfate, potassium chloride and other single base fertilizers are used as raw materials and mixed in a certain proportion (mainly determined by the local market demand and soil test results)).

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

2. Then use fertilizer mixer to mix the dispersed raw materials evenly and crush them to a certain fineness. Next is the main necessary step – granulation, here you need a drum granulator.

3. The material is sent to the drum granulator by belt conveyor, and agglomerates to form particles through a series of humidification and heating processes.

4. The particles here are only semi-finished products. They need further treatment, including drying, screening, cooling and packaging. After all these steps, high quality compound fertilizer products can be obtained.

Drum granulator is the key equipment of NPK fertilizer granules production line, which is suitable for cold and hot granulation in large and medium-sized compound fertilizer plants. It and ordinary fertilizer granulator are wet granulation. By adding a certain amount of water and steam, the raw materials in the drum will become even and moist in the granulation process. Then, as the drum rotates, the material will combine and roll into particles. The fertilizer particles are spherical with a diameter of 3-4mm.

Drum granulator is the key equipment of NPK fertilizer production line, which is suitable for cold and hot granulation in large and medium-sized compound fertilizer plants. It and ordinary fertilizer granulator are wet granulation. By adding a certain amount of water and steam, the raw materials in the drum will become even and moist in the granulation process. Then, as the drum rotates, the material will combine and roll into particles. The fertilizer particles are spherical with a diameter of 3-4mm.

Why choose?

1. High granulation rate, drum granulator can adjust speed and control granulation.
2. Using solid granulation method, raw materials are easy to obtain and processing is relatively simple.
3. Liquid and steam injection is easy, and pipes and frames are provided.
4. Low investment, low production cost and high return.
5. The drum granulator uses the corrosion-resistant rubber engineering plastic as the lining to better protect the material from drum damage.
6. The particles produced belong to the secondary processing of base fertilizer, so there is almost no environmental pollution problem.
7. High quality steel and gear, stable operation, low noise.
8. Equipped with armrest shovel to help clean the roller.

Technical Parameters

Model Barrel Power Prod Capacity Overall dimensions L× W ×H weight
Inclination Internal diameter length Rotation speed
0 m m r/min kw t/h m t
ZG1.2×4 2-2.5 1.2 4 17 5.5 1-3 4.6×2.2×2.0 2.7
ZG1.4×5 2-2.5 1.4 5 14 7.5 3-5 4.8×2.8×2.3 8.5
ZG1.6×6 2-2.5 1.6 6 11.5 11 5-8 7.0×3.2×3.1 12.0
ZG1.8×7 2-2.5 1.8 7 11.5 15 8-10 8.3×3.5×3.3 18.5
ZG2.0×8 2-2.5 2.0 8 11 18.5 10-15 9.1×3.6×3.5 22.0
ZG2.2×8 2-2.5 2.2 8 10.5 22 15-20 9.5×4.4×3.9 28.0

 

Top 3 Tips to Make Quality Fertilizer

1. Prevent nutrient loss caused by gas volatilization
Compost fermentation is the first step of organic fertilizer manufacturing machinery. In the process of decomposition, the internal nitrogen will be converted into ammonia, resulting in volatilization loss. Therefore, it must be covered tightly with undamaged plastic film during decomposition. And the accumulation of decomposition time should not be too long, and should be used as soon as possible after decomposition.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

2. Prevent nutrient loss caused by chemical reaction
Ordinary manure and plant ash cannot be mixed. Plant ash contains a lot of potassium carbonate, pH value is alkaline, feces and plant ash mixed, acid and alkali neutralization, nutrient loss. Therefore, manure and plant ash should be stored separately in the process of stacking production. Plant ash should not be poured into organic fertilizer, and should also be prevented from being drenched by rain.

3. Prevent nutrient loss through water leakage
In order to make rice husk, sheep dung, duck dung and cow dung easier to decompose, the fertilizer is watered in the production of organic fertilizer, but usually due to the lack of anti leakage measures under it, the nutrients are lost due to water leakage. Therefore, whether it is decomposed in the sewage pit or on the flat ground, a layer of plastic film must be placed under it to prevent the leakage of nutrients with the water. In addition, a proper amount of water must be sprayed.

Disc Granulation Line
Disc Granulation Line

After composting, the material is made into solid particles by drum granulator, which is more conducive to the storage of fertilizer, and the long-term supply of nutrients should be ensured.

How to make organic fertilizer from common seen organic materials?

Roles in agricultural fertilizer production

Organic fertilizer equipment occupies a certain position in agricultural production, and the production process of organic fertilizer really completes the agricultural cycle. Through the bio organic fertilizer equipment for harmless treatment of agricultural organic waste, the new organic fertilizer production line technology is more conducive to the recycling of waste.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

How to get organic materials fermented?

After the organic fertilizer compost is mature and fermented, the use of organic fertilizer equipment to process organic fertilizer does not necessarily need livestock manure, chicken manure, pig manure, but also can use wheat straw, corn straw mixed with chicken manure, pig manure.

Machines for organic fertilizer production

The organic fertilizer equipment not only realizes the sustainable development, but also achieves the purpose of treating livestock manure and protecting the environment.

Compost Made from Organic Waste
Compost Made from Organic Waste

Steps to make organic fertilizer

Processing capacities

1. Determine the output of organic fertilizer equipment: for example, how many tons per year or how many tons per hour, how many granular fertilizers per hour are processed by fertilizer granulator. Only when we know the output of the organic fertilizer production line can we determine the price of the equipment.

Machine configurations

2. Determine the allocation level of organic fertilizer equipment: different allocation level, different price of organic fertilizer equipment, different amount of labor, different stability and high yield of organic fertilizer equipment.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

How to make organic fertilizer granules?

3. Determine the shape of fertilizer particles, that is, which kind of organic fertilizer equipment to choose. Commonly used granulation equipment are: disc granulator, drum granulator, double roll granulator, flat mold granulator, new organic fertilizer granulator, etc. In granulators selection go to https://fertilizergranulatorfactory.com/

Bio fertilizer production

4. Determine the type of fertilizer produced. The plant produces and processes fertilizers and plans to use compound or organic fertilizer equipment. Bio organic fertilizer equipment usually needs to consider the moisture content and whether the bacteria can withstand high temperature.
By using organic fertilizer manufacturing process and adding microbial organic fertilizer opener, it is a good way to deal with agricultural waste innocuously. Organic fertilizer production equipment has truly realized circular agriculture, green agriculture and sustainable agriculture. More details go to https://organicfertilizerproductionline.com/

Bio Fertilizer Production Factory Establishment Guides

Raw materials for bio fertilizer production plants

Bio fungi / bacteria are used in sx bio organic fertilizer production line or bio fertilizer plant. All organic wastes, such as animal manure, agricultural waste, municipal waste, food waste, sewage sludge, industrial organic waste, and bio plant fertilizer plant are used to produce bio organic matter.

Granular Bio Fertilizer Production Line
Granular Bio Fertilizer Production Line

Basic info of  bio fertilizer plant

Bio organic fertilizer production line or bio organic fertilizer plant is mainly used to produce bio organic fertilizer particles. The raw materials of bio organic fertilizer equipment or bio organic fertilizer machine are various organic wastes, such as animal manure (chicken manure, cow manure). The main products are as follows: pig manure, sheep manure, urban sludge, food waste, agricultural waste (soybean residue, mushroom residue, palm oil waste, neemcake, distiller’s grains residue, straw), sewage sludge, industrial organic waste, etc.

Bio Fertilizer Granular Making Machine
Bio Fertilizer Granular Making Machine

Cost on equipment configurations in the bio-organic fertilizer production line

Through mixing machine with biological fungi or bacteria, organic waste can be fully utilized to produce powdery bio organic fertilizer or bio organic fertilizer particles and organic fertilizer particles. Bio organic fertilizer production line or bio organic fertilizer production capacity equipment range from 1 T / h, from small capacity to large capacity for your choice.
Our bio organic fertilizer manufacturing process or bio organic fertilizer factory mainly includes: organic fertilizer mixer, fertilizer granulator for making organic fertilizer granulator, drum dryer, fertilizer cooler, coating machine, rotary screening machine and other accessories.

Bio Fertilizer Mixer
Bio Fertilizer Mixer

Bio fertilizer vs other types of fertilizer

  • Price advantages

1. The price of bio organic fertilizer production line or bio organic fertilizer factory is not only applicable to the production of pure organic fertilizer, but also applicable to bio organic fertilizer if functional biological bacteria / fungi are added; while nitrogen fertilizer is applicable to NPK fertilizer, organic and inorganic fertilizer; phosphorus and potassium are added.

Crushing Process of Organic Fertilzier Production Line
Crushing Process of Organic Fertilzier Production Line
  • Particle sizes

2. The particle size of organic fertilizer can be adjusted according to the needs of customers. I plant to provide a variety of bio organic fertilizer granulator, such as new organic fertilizer granulator, disc granulator, double roller pressing granulator and bio organic granulator sx. Fertilizer spherical particles, etc. Customers can use our fertilizer granulator to produce different shapes of particles.

Rotary drum dryer machine
Rotary drum dryer machine
  • Application fields

3. Wide application. The production process of organic fertilizer can deal with livestock manure, agricultural waste, fermentation raw materials and other different raw materials, all of which can be fermented and granulated into a large amount of bio organic fertilizer particles.

No bucket fertilizer bagging equipment
No bucket fertilizer bagging equipment
  • Automation

4. High degree of automation and high precision. The batching machine system and packing machine are controlled by computer to realize automation.

  • Qualifications

5. High quality, stable performance, easy operation, high automation and long service life. We design and manufacture fertilizer machine with full consideration of user experience.

Detailed  process to make bio fertilizer

  • Raw material fermentation

1. Raw material fermentation for the cost of bio organic fertilizer production line. Organic composting vehicle is used for fermentation and composting of animal, poultry manure, sludge, sugar filter sludge, oilseed residue, straw and other organic wastes. Materials can be mixed and mixed. During the fermentation process, the fermentation lasted for 7-10 days. The temperature should be 60-70 and the moisture should be 40-50%.

Large Compost Storage Bin
Large Compost Storage Bin
  • Raw material mixing

2. The cost of raw material mixer of bio organic fertilizer production line is high, and the fermented material is mixed evenly in the fertilizer mixer, which improves the uniformity of fertilizer nutrient distribution and the fertilizer nutrient utilization efficiency, and is also conducive to further granulation. Suitable for feed, concentrated feed and additive premix.

  • Material granulation

3. Material granulation cost of biological fertilizer production line
The evenly mixed raw materials are sent to an organic fertilizer granulator or an organic fertilizer granulator for granulation. The granule shape of organic fertilizer granulated by fertilizer granulator is spherical. Generally, it is a fertilizer polishing machine based on flat die design, which is used to grind the particles into spheres. More detailed info about granulation equipment go to https://fertilizergranulatorfactory.com/

  • Bio-organic fertilizer drying

4. Organic fertilizer drying and cooling machine in the process of bio organic fertilizer manufacturing

The purpose of the drying process is to dry the moisture of the granules, increase the fertilizer strength and facilitate storage. After drying, the particle temperature is 60-80 ℃. Due to too much heat, fertilizer particles are easy to agglomerate, so it needs to be cooled in a drum cooler to reduce the temperature. After cooling, the particle temperature is 20-40 ℃, which is convenient for storage and transportation.

  • Coating & packaging

5. Double organic fertilizer grading or coating packaging process

How to make organic fertilizer granules from powder?

Machines to make granules from powder

Why use granular fertilizer?

At the beginning of the development of organic fertilizer, the product was powdery. Powder fertilizer is easy to cause separation, incomplete control, poor fluidity, difficult to achieve mechanized fertilization, easy to form dust and loss in the application process.

Compost Made from Organic Waste
Compost Made from Organic Waste

Ways to solve the problem of powder fertilizer

One of the ways to solve the problem of powder fertilizer is to realize the granulation of fertilizer. What are the nutrient leakage characteristics of granular organic fertilizer and powdery organic fertilizer in submerged soil? Detailed info on organic fertilizer granulation process and avaiable machines to use, welcome go to  https://fertilizergranulatorfactory.com/

The results showed that after the fertilizer was applied to the flooded soil, the slow release performance of organic fertilizer was improved to a certain extent after granulation treatment of nitrate nitrogen, ammonia nitrogen, inorganic phosphorus and inorganic phosphorus in the soil leakage liquid; there were some differences in nutrient dissolution and leakage between granular fertilizer and powdery fertilizer, and the leakage loss of nitrate nitrogen and inorganic phosphorus could be significantly reduced by applying granular fertilizer.

How to turn organic powder into fertilizer granules?

From this point of view, the manufacturing process of organic fertilizer is to process raw materials into granules. Compared with powder, the particle market is broader and the price is more favorable. But for investors, whether they choose powder organic fertilizer equipment or granular organic fertilizer equipment, they must draw a conclusion according to their own specific situation.

How to choose a quality machine for quality powder organic fertilizer granulation?

The first thing to consider is personal financial strength. After all, the sx granular organic fertilizer production line needs to add more equipment, such as double roll granulator, organic fertilizer granulator, flat mold granulator, disc granulator and sand blower. Different granulating equipment is selected according to the process.

How to use fertilizer granulator to make fertilizer granules?

Therefore, the implementation process of granular organic fertilizer production line is relatively complex, and the hardware and personnel input is higher than that of powdered organic fertilizer production line; secondly, in terms of use, we must consider whether the chemical fertilizer is used for personal use or put into the market. If you are still engaged in the cultivation of grain or cash crops, regardless of the market, you can still consider powder with low investment cost. If it is listed, it is more suitable for users to like granular organic fertilizer.

How to make organic fertilizer in Jordan

Project introduction

Jordan organic fertilizer production line is a chicken manure organic fertilizer production line. Chicken manure production line, also known as bio organic fertilizer production line, is a set of production equipment which takes fresh chicken manure as raw material and produces natural organic chicken manure fertilizer through a series of processing.

Production processes

There are two steps in the processing of commercial organic fertilizer in chicken manure production line: early fermentation treatment part and deep processing granulation part. The equipment needed for biological fertilizer production includes composter, organic fertilizer granulator, fertilizer crusher and screen machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

Raw materials 

More than 65% of the fermented rotten chicken manure is ground by the conveyor belt, and the raw material is crushed and mixed with the raw material mill through the electronic measurement (NPK). The good material is crushed by the belt conveyor and granulated by stirring drum. In the drum granulator, under the condition of water and steam, the raw material temperature rises and the viscous material is sticky Itself is triggered.

Granulation process

Under the continuous rolling of the roller granulator, the material gradually rolls into a ball, and at the end of the granulator, the material enters into the pelletizing plate through the belt conveyor. Within the range of the granulation plate, the particles are continuously high and high, and continuously roll and circulate under the gravity. The strength of the particles is further enhanced, and the appearance of the particles is more round. With the increase of the particles in the pelletizing plate, the particles are gradually increased. NPK fertilizer manufacturing process is very similar to Jordan’s organic fertilizer production line.w

Organic Fertilizer Production in Estonia

Organic Fertilizer Production Line Machine Configurations for Estonian Customer

The composter adopts hydraulic operation system, tie rod steering wheel operation and crawler driving. The working width can reach 3 meters and the height can reach 1.3 meters. The creeping composter has strong working capacity and large output, which is suitable for large organic fertilizer plants.

This Estonian composter is durable, powerful and technologically advanced, so it is recognized as a solid composter among composters. The composter will not be used in the NPK fertilizer manufacturing process. It is only used in the production process of organic fertilizer or biological organic fertilizer.

Estonian customer requirements

Estonian‘s customer used to buy  compound fertilizer production line equipment from our company, but this time he bought a capping machine because the customer wanted to change from compound fertilizer production to organic fertilizer production.

What can be changed is the core of fertilizer in the production process. This fertilizer granulator is made by drum. Previously, customers purchased fertilizer granulator from our company. It is the latest product of our company. It can not only granulation of organic fertilizer, but also granulation of compound fertilizer. It is a star product of chemical fertilizer industry.
Want to know more fertilizer manufacturing equipment, welcome to consult. Go here for more types of project solutions.

Trends in organic fertilizer production

Reducing and reusing is really possible with organic gardening. But organic fertilizer plays an important role. Because the fruits, vegetables and gardens are harvested from the soil. You need to maintain soil nutrients for your fruits and vegetables and crops.

Compost Made from Organic Waste
Compost Made from Organic Waste

Time to use organic fertilizer

Most garden soils contain the most basic necessities. But it may not be enough. More is needed to fully develop.

When nutrition is needed for crop growth
Brass, potatoes and some other plants are more demanding – compost or dry manure is essential – poultry manure particles and buttons continuous planting season

Organic fertilizers are very useful because supplements see particles of poultry manure again
Lawns, shrubs, hedges, trees… Garden compost and manure is still a great supplier – find more lawn and shrub fertilizer here.

When growing on thin fertile soil

Work in manure – continue to use organic fertilizer to make compost of better quality, and plant cloves and beans as green fertilizer digs. Check out the organic base fertilizer and decarbonized rock dust link here.
Some products cannot use organic fertilizer. You must consider the following:

Where does organic fertilizer come from? For example, are algae threatened by commercial development? Will mining calcified seaweed destroy marine life? Does your fish fat come from fish waste?

Do manufacturers use important resources or are they involved in pollution? For example, burning carbon from natural gas used to produce chemical nitrogen,
How can you do this? Transporting large amounts of fresh manure?
Is it excessive or wasteful? The use of urea has attracted many supporters, but they are all considered bad for organic gardening, are soil structural microorganisms destroyed?

How to make organic compost fertilizer at industrial scale?

Composting process is to reduce moisture and decomposition odor through decomposition and fermentation, so that manure can be used. Organic fertilizer equipment for composting livestock manure, not only can eliminate odor, but also can be used in agricultural production, provide nutrients for crops, and greatly improve crop income.

Compost fermentation, temperature rise, make it harmless. The feces of livestock and poultry contain pathogenic bacteria, parasite eggs and weed seeds. Compost is treated by organic fertilizer equipment system, and harmful substances are destroyed by the rise of fermentation temperature. During the composting process, the temperature of the fermentation product continuously rises to 70 ° C, which is enough to kill pathogens and parasites.

Compost fermentation requires oxygen for microbial activities. We can use composting turning machines with organic composting equipment to mix materials, increase material air and increase the gap between fermented materials.

Composting turning machine

Composting turning machine for organic fertilizer processing
Composting turning machine can handle open and close compost and mix compost at the same time, which solves the problem of raw material treatment and has complete functions. The composting truck runs on the track, which improves the flexibility of the machine, improves the transmission efficiency of the machine, and saves the operation cost. The material was processed by composting truck, which shortened the fermentation time.

Powder organic fertilizer equipment

The organic matter content of compost is high, so it can be used as fertilizer to supplement the nutrients of crops. Just by treating these composts, organic fertilizer equipment can be used in farmland. The composting process of organic fertilizer equipment is very simple, mainly screening and crushing process. The compost is sent to the hopper, and the screening material of drum screen is crushed by the chain crusher, which is the finished composting product.