How make organi fertilizer granules with drum granulation equipment

1. In the solid granulation process of rotary drum granulator, urea, ammonium chloride, ammonium sulfate, potassium chloride and other single base fertilizers are used as raw materials and mixed in a certain proportion (mainly determined by the local market demand and soil test results)).

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

2. Then use fertilizer mixer to mix the dispersed raw materials evenly and crush them to a certain fineness. Next is the main necessary step – granulation, here you need a drum granulator.

3. The material is sent to the drum granulator by belt conveyor, and agglomerates to form particles through a series of humidification and heating processes.

4. The particles here are only semi-finished products. They need further treatment, including drying, screening, cooling and packaging. After all these steps, high quality compound fertilizer products can be obtained.

Drum granulator is the key equipment of NPK fertilizer granules production line, which is suitable for cold and hot granulation in large and medium-sized compound fertilizer plants. It and ordinary fertilizer granulator are wet granulation. By adding a certain amount of water and steam, the raw materials in the drum will become even and moist in the granulation process. Then, as the drum rotates, the material will combine and roll into particles. The fertilizer particles are spherical with a diameter of 3-4mm.

Drum granulator is the key equipment of NPK fertilizer production line, which is suitable for cold and hot granulation in large and medium-sized compound fertilizer plants. It and ordinary fertilizer granulator are wet granulation. By adding a certain amount of water and steam, the raw materials in the drum will become even and moist in the granulation process. Then, as the drum rotates, the material will combine and roll into particles. The fertilizer particles are spherical with a diameter of 3-4mm.

Why choose?

1. High granulation rate, drum granulator can adjust speed and control granulation.
2. Using solid granulation method, raw materials are easy to obtain and processing is relatively simple.
3. Liquid and steam injection is easy, and pipes and frames are provided.
4. Low investment, low production cost and high return.
5. The drum granulator uses the corrosion-resistant rubber engineering plastic as the lining to better protect the material from drum damage.
6. The particles produced belong to the secondary processing of base fertilizer, so there is almost no environmental pollution problem.
7. High quality steel and gear, stable operation, low noise.
8. Equipped with armrest shovel to help clean the roller.

Technical Parameters

Model Barrel Power Prod Capacity Overall dimensions L× W ×H weight
Inclination Internal diameter length Rotation speed
0 m m r/min kw t/h m t
ZG1.2×4 2-2.5 1.2 4 17 5.5 1-3 4.6×2.2×2.0 2.7
ZG1.4×5 2-2.5 1.4 5 14 7.5 3-5 4.8×2.8×2.3 8.5
ZG1.6×6 2-2.5 1.6 6 11.5 11 5-8 7.0×3.2×3.1 12.0
ZG1.8×7 2-2.5 1.8 7 11.5 15 8-10 8.3×3.5×3.3 18.5
ZG2.0×8 2-2.5 2.0 8 11 18.5 10-15 9.1×3.6×3.5 22.0
ZG2.2×8 2-2.5 2.2 8 10.5 22 15-20 9.5×4.4×3.9 28.0

 

How to make bioorganic fertilizer?

Biological fertilizer production line is designed for the production of bio organic fertilizer granulator. In the process of fertilizer manufacturing, it is designed and equipped with different types of fertilizer machine to produce organic fertilizer granulator. The production line is designed for the production of bio organic fertilizer. What needs to be used in chemical fertilizer production?

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Bio organic fertilizer production technology and bio organic fertilizer production technology content is higher. In the ripening process, in addition to adding biological agents to promote the maturation and decomposition of organic matter, it also achieves the goal of directional ripening and deodorization. The product also needs to add microorganisms with specific functions to improve the effect of the product.

200000 Ton Large Scale Complete Production Lines to Make Compsts
200000 Ton Large Scale Complete Production Lines to Make Compsts

1. The production process of bio organic fertilizer enterprises registered by the Ministry of agriculture is mainly the production of microbial fertilizer. In the production process of fermented fertilizer, the stacking fermentation method is mainly used, and there are other fermentation methods, such as plate fermentation method. Stacking fermentation, fermentor fermentation and sealed storehouse fermentation are also used in the production. The adjustment of nitrogen ratio, the adjustment of temperature and the use of curing agent are the key to the production process, especially the application of bacterial reagents has a direct impact on the fermentation cycle and the maturity of materials.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

After the material is mature, the product is basically harmless, which is also conducive to the survival of functional bacteria in the post-treatment process.

In the post-processing of fermentation materials, most enterprises add functional bacteria to mix and shape. The dosage form of the product is mainly composed of dust, but also in the form of ball or extrusion granulation. The granule product overcomes the disadvantages of poor appearance and low cost. Grade powder products, improve the processability of products, but also improve the production cost of enterprises, have a certain impact on the survival of the effect of bacterial ring.

Groove Type Compost Turner for Small Scale Fertilizer Plant
Groove Type Compost Turner for Small Scale Fertilizer Plant

2. The types and uses of microbial strains are the core of bio organic fertilizer products. In the production process, there are usually two links related to the utilization of microorganisms: the first is to add mature bacterial agents which can promote the decomposition of materials. It is mainly composed of photosynthetic bacteria, lactic acid bacteria, yeast, actinomycetes, Penicillium, trichomonas and other complex bacteria, followed by adding functional bacteria after the material is mature.

Including high nitrogen bacteria, phosphate solubilizing bacteria, lactic acid bacteria, pseudomonas, actinomycetes, etc., therefore, for the production of bio organic fertilizer, the selection and use of microbial strains is a core technology. Only by mastering this key technology can we speed up our development. Decomposition and maturity of materials to ensure the application effect of products.

3. Sales and application: because the production cost of bio organic fertilizer is higher than that of ordinary organic fertilizer, it is mainly used for vegetables, fruits, Chinese herbal medicine and other high value-added economic crops, and has achieved good results.

Bio organic fertilizer plays an irreplaceable role in improving the quality of agricultural products, but there are still some difficulties in production and marketing. This is because high-quality agricultural products have not yet encountered high difficulties.

In recent years, bio organic fertilizer has been widely used in some ecological degradation areas and green organic agricultural product bases, which is the main development direction of bio organic fertilizer in the future. With the improvement of people’s consumption level, the production and application of bio organic fertilizer will become the mainstream.

In different types of fertilizer production lines, more other types of fertilizer equipment are designed and equipped to complete the fertilizer production process.

As a professional fertilizer machine manufacturer who has been producing fertilizer machines and designing fertilizer production lines for many years, we can design different types of fertilizer production lines, such as organic fertilizer production line, for the production of organic fertilizer granulator. The design of the fertilizer production line has many advantages, such as improving the work efficiency and simplifying the production process in the fertilizer manufacturing process.

How to make powder fertilizer?

In this article, we share what kind of fertilizer machine is needed in the powder fertilizer production line. Organic fertilizer or NPK compound fertilizer is powdery, and the process is simple and efficient.

In the process of fertilizer manufacturing, the main fertilizer machines for powder fertilizer production lines are fertilizer mixer, fermentation composter, automatic packaging machine, etc. The main fertilizer machine is fertilizer crusher. We have designed a new type of vertical semi wet material crusher. Vertical disc semi wet material crusher is widely used in cement, bauxite, clinker, silicon carbide, glass raw materials and other high hard, super hard materials in the field of fine crushing. It is widely used in the mechanical crushing of construction sand and various metallurgical slag. Compared with other types of crushers, it has higher output and efficiency.

Fertilizer Crusher for Powder Fertilizer
Fertilizer Crusher for Powder Fertilizer

The working principle of the new vertical semi wet material crusher is as follows:

Material from the upper part of the machine falls vertically into the high-speed rotating impeller. Under the action of high-speed centrifugal force, they will have multiple collisions and friction between impeller and shell, and then they can be directly discharged from the lower part, forming a closed loop and multiple cycles. The ring is controlled by powder fertilizer screening equipment to achieve the required particle size of the final product.

Roller screen for powdered organic fertilizer:

Powdery organic fertilizer drum screening machine is a new type of screening equipment. Drum screening is mainly composed of motor, reducer, drum device, frame, sealing cover and material inlet and outlet. The screen drum rotates at a certain speed through the variable speed threshing system, the materials are separated from top to bottom through the screen drum, and the fine materials are discharged from the screen. At the lower part of the front end of the screen cylinder, coarse materials are discharged from the lower part of the screen cylinder.

Rotary Screen Machine In The Process Of Cow Dung Podwer Making Machine
Rotary Screen Machine In The Process Of Cow Dung Podwer Making Machine

Organic fertilizer powder packaging machine:

Organic fertilizer powder packaging machine: with its “fast, accurate, stable” become the choice of packaging industry. Organic fertilizer powder packaging machine is suitable for packaging materials: woven bags, cloth bags and plastic bags. Packaging machinery materials: 304 stainless steel is used in contact with materials, which has high anti-corrosion ability. It is widely used in feed, compound fertilizer, BB fertilizer, grain, filling, chemical industry and other industries. : granular, powdery, mixed
Powdery organic fertilizer production line is not as complex as NPK fertilizer production line or bio organic fertilizer production line, and each machine in the production line is easy to operate.

Compost bagging Machine for Sale
Compost bagging Machine for Sale

In the process of organic fertilizer manufacturing, more fertilizer machines are needed, which are designed by fertilizer machine engineers. As a professional fertilizer machine manufacturer sx, we have produced fertilizer machine and designed fertilizer production line. Over the years, our products have been exported to many countries. We can also provide customer service for fertilizer production line. If you are interested in fertilizer machine or fertilizer production line, you can leave us a message and we will apply to you as soon as possible.

Complete systems used in organic fertilizer production process

The complete organic fertilizer production line is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, fertilizer granulator, cooling and drying system, screening system and finished product packaging system. So which organic fertilizer equipment of these systems can complete the task?

Bio Fertilizer Production Line
Bio Fertilizer Production Line

What are the main organic fertilizer equipment in each link of the organic fertilizer production line to meet the production requirements?

The fermentation system in the process of organic fertilizer production is composed of feed conveyor, biological deodorant, mixer, special lifting steering polishing machine and electric automatic control system. The main equipment of drying system is belt conveyor and drum dryer. Machine, cooler, induced draft fan, hot blast stove, etc.; deodorization and dust removal system is composed of precipitation room, dust removal room, etc., providing free drawings and guiding users for free.

Fertilizer Drying Machine for Chicken Manure
Fertilizer Drying Machine for Chicken Manure

Crushing system includes new semi wet material crusher, LP chain crusher or cage crusher, belt conveyor, etc. The batching system includes electronic batching system, disc feeder, vibrating screen and other equipment, which can be equipped with 6-8 kinds of raw materials at a time; the mixing system has optional horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor and so on.

Pelletizing system of organic fertilizer production process needs pelletizer to produce fertilizer. The optional granulating equipment includes: roller granulator, disc granulator, flat film granulator, bio organic fertilizer spherical granulator, organic fertilizer granulator, drum granulator, rounding machine, etc.; the cooling and drying system can be used for drying and cooling of rotary dryer, drum cooler and other equipment. The screening system is mainly completed by drum screening machine. You can set up the first stage screening machine and the second stage screening machine to improve the yield and make the particles better. Finished product packaging system generally includes electronic quantitative packaging scale, silo, automatic sewing machine, etc. In this way, the automatic and uninterrupted production of organic fertilizer production line can be realized. Go here for more.

Machines for Producing Organic Fertilizer

Brief Intro

Organic fertilizer production line is the equipment for batch production of organic fertilizer, covering all the equipment from the collection of organic fertilizer raw materials to the packaging and sales of organic fertilizer. Organic fertilizer production line can effectively solve the environmental pollution caused by organic waste from livestock and poultry breeding industry, improve the safety and quality of agricultural products, and lay a good foundation for human consumption of green food and organic food.

Meaning to the Environement

The benefit of ecological environment is very significant.
What equipment does the organic fertilizer production line have
The organic fertilizer production line is divided into three configurations.

Different Tyeps of Configurations

  • High Configuration

High configuration: chicken manure dehydrator sx, fermentation machine, semi wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment, belt conveyor, etc

  • Medium Ones

Medium Configuration: semi wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine sx, packaging equipment, belt conveyor, etc.

  • Low configuration

Low configuration: semi wet material crusher, horizontal mixer, granulator / drum screening machine, packaging equipment, belt conveyor, etc
The utilization rate of organic fertilizer produced by different organic fertilizer production process configuration is also different, but it can reduce the pollution of waste to the environment and play a certain role in environmental protection. Therefore, qualified livestock and poultry industry should have such conditions. A set of organic fertilizer production line equipment. More deitaled info go to https://organicfertilizerproductionline.com/

Why more and more farmer choose to use organic fertilizer?

Organic fertilizer is a kind of natural organic fertilizer decomposed or fermented by microorganisms. It’s also called farm manure. The manufacturing process of organic fertilizer is also designed by fertilizer machine manufacturer to produce high quality organic fertilizer granulator.

It is characterized by wide source of raw materials, large quantity, rich nutrition, low coagulability, long-lasting fertilizer effect, which must be absorbed by plants after microbial decomposition and transformation; common natural fertilizer varieties are green manure, human manure, compost, biogas fertilizer, waste fertilizer, etc., and organic fertilizer is rich in organic matter and nutrients needed for crop growth. They not only provide nutrients for crop growth and soil improvement, but also improve crop quality and yield, promote high yield and stability of crops, maintain soil fertility and increase fertilizer.

With the development of fertilizer manufacturing technology, organic fertilizer granulator has been widely used. In the process of organic fertilizer manufacturing, fertilizer granulator is the main fertilizer machine which transforms fertilizer into granulator. Flat mold granulator and new type organic fertilizer granulator are used in the production process of organic fertilizer, while fertilizer granulators such as disc granulator, rotary drum granulator and pressure roller granulator are usually used in the production of compound fertilizer granulator.

Organic fertilizer applicator not only has many advantages, but also has utilization, reducing the production cost. Rational use of phosphorus fertilizer can improve crop yield, improve the quality of agricultural products and soil nutrients.

The production of biological fertilizer can be used not only for the production of organic fertilizer sweetener, but also for the production of biological fertilizer granulator.
Although organic fertilizer can be used in many plants, it needs to be used moderately. If organic fertilizer granulator and compound fertilizer granulator are used together, the effect will be better. Want to make your own organic fertilizer go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Organic Manure Made by Sheep Manure

1. Wide adaptability

Sheep manure is suitable for sandy soil and cohesive soil. It can be applied to various crops to improve yield, quality and efficiency.

Compost Made from Organic Waste
Compost Made from Organic Waste

2. Protect the root system of crops and provide comprehensive nutrition

Sheep manure organic fertilizer contains a lot of nutrients, trace elements, sugar and fat needed by plants. The CO2 released from the decomposition of sheep manure organic fertilizer can be used as a material for plant photosynthesis. Sheep manure also contains 6-8% N, P, K and 50-55% organic matter, which can provide comprehensive nutrition for crops.

3. Improve soil quality and promote the reproduction of soil microorganisms

The microorganism in sheep manure organic fertilizer propagates rapidly in the soil, leaving many fine tubes in the soil, which not only increases the permeability of the soil, but also makes the soil fluffy and soft, and the nutrients and water are not easy to lose, thus increasing the storage of soil water and fertilizer. It can avoid and eliminate soil compaction. The beneficial microorganisms in sheep manure organic fertilizer can also inhibit the reproduction of harmful bacteria and reduce the amount of pesticide.

4. Enhance the tolerance of crops to disease, drought and waterlogging

Because sheep manure organic fertilizer contains vitamins and natural antibiotics. It can enhance crop resistance, reduce or prevent disease.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

5. Increase crop yield

Beneficial microorganisms in sheep manure organic fertilizer use soil organic matter to produce secondary metabolites, which contain a lot of growth promoting substances.

The sheep manure was taken to the organic fertilizer factory, and the organic fertilizer manufacturing equipment was used for fermentation to realize harmless treatment. After decomposition, it is crushed, sieved, granulated and packaged into organic fertilizer. After that, organic fertilizers are classified, processed and packaged into fertilizers of different specifications, such as field crops, orchard vegetable bases, landscaping, family gardening, and then sold. More detailed info on organic fertilizer production business from sheep manure go to https://fertilizerplantdesigner.com/sheep-manure-compost/

What is the technology of applying bio organic fertilizer?

Bio organic fertilizer granulator is also a kind of organic fertilizer, bio organic fertilizer granulator has more advantages for fertilizer plants  production. So how does biofertilizer production work? How to use bio organic fertilizer particles?

Bio Fertilizer Production VS Organic Fertilizer Producing

Compared with organic fertilizer granulator, the production of biological fertilizer is not complicated, but the key factor is the seed selection of fertilizer granulator. Generally speaking, flat mold granulator and new type organic fertilizer granulator are always used in the production of bio organic iron granulator. In addition to the fertilizer granulator designed for the production of bio organic fertilizer for bio fertilizer production, the bio organic fertilizer production line is also designed for the production of bio organic fertilizer granulator.

Application technology of bio organic fertilizer

So, what is the application technology of bio organic fertilizer in the production of fertilizer granulator? In order to take advantage of the advantages of Biofertilizer granulator, fertilizer should be used in the appropriate environment. Generally speaking, in the long-term dry weather environment, the application of bio organic compound fertilizer should not be mandatory, but moderate after rain.

And then appropriate amount of fertilizer. The organic matter and other nutrients of bio organic compound fertilizer are different in the production standards of various enterprises. When applying fertilizer, we need to see the nutrient content of fertilizer formula, but also look at the soil texture and fertility to determine the amount of application. Finally, hybrid application.

Bio organic compound fertilizer has general and special uses. In order to reflect the quick and long-term effect, it should be mixed with quick acting fertilizer, especially high content compound fertilizer.

New technology with continuous development

Fertilizer manufacturing process is a new technology with continuous development. It is a professional fertilizer machinery manufacturer besides biological fertilizer production. It also designs other fertilizer manufacturing processes, such as NPK fertilizer production, organic fertilizer manufacturing process BB fertilizer production line, etc.
Well, if you have any questions about fertilizer machine or bio fertilizer production, you can leave us a message. We will provide professional advice in the process of fertilizer machine or fertilizer production.

Cost to produce 70000 tons organic fertilizer annually

Production Capacity

The cost of an organic fertilizer plant ranges from hundreds of thousands to millions. The cost of a 70000 ton organic fertilizer plant will be affected by the factors of high configuration, low specification and different equipment required.

Raw materials for organic fertilizer production

The organic fertilizer production line produces organic fertilizer with pig manure and chicken manure as raw materials, without chemical composition. The digestibility of chickens and pigs is poor, only 25% of the nutrients are consumed, while the other 75% of the nutrients in the feed are excreted by faeces, so that the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.

How to configure best available ?

1. Fermentation composting windrow turner: it can ferment and rotate materials in the fermentation process.
2. Crusher: crushing high humidity materials and other raw materials in the process of organic fertilizer production.
3. Mixer: mix all kinds of raw materials.
4. Granulator: Granulation of mixed materials; easy separation and packaging.
5. Dryer: drying granular materials with certain humidity.
6. Cooler: it can quickly cool and dry materials and improve production efficiency.
7. Screening machine: screening and grading finished fertilizer.
8. Coating machine: particles are coated outside to prevent coking of fertilizer.
9. Automatic weighing and packaging machine: quantitative bagging and packaging of finished products.
It is recommended that you call the manufacturer of organic fertilizer equipment directly for consultation.

After Production How to Use the Organic Fertilizer

Roles play

With the enhancement of the national economic strength, the state pays more attention to the environmental treatment and the utilization of organic wastes, and has invested a lot of funds. In the process of utilizing organic wastes, many organic fertilizer plants have been established, which not only controls the environment, but also turns the wastes into wealth and increases the supply of organic fertilizers. Waste recycling provides a broad field for the development of organic fertilizer, which combines agricultural production with industry, agricultural products processing and urban construction, and improves the material utilization rate.

Wnat o establish your own organic fertilizer plant? go to https://fertilizerplantdesigner.com/

Types

There are many kinds of organic fertilizers, processing materials are very wide, fertilizer properties are very different. However, from the perspective of chemical fertilizer, it plays a major role in agricultural production in the following aspects:

Functions to crops

1. Provide nutrition for crop growth. The nutrients in organic fertilizers are comprehensive and evenly released over a long period of time. It not only contains 16 kinds of nutrients for crop growth. It also contains other factors that are good for crop growth and promote crop growth.

Works to soil

2. Improve soil structure and soil fertility. It can increase the content of soil organic matter, renew soil humus, improve soil physical properties, improve soil fertility and water retention capacity. It is a good way to make your own organnic fertilizer.

Bio material nutriunts

3. Improve soil biological activity and promote crop growth. Organic fertilizer is the main source of energy and nutrients in microbial population. The application of organic fertilizer is conducive to soil microbial activities and promote crop growth and development. A small amount of vitamins and plant hormones will have a great impact on the growth and development of crops.

Roles in environment protection

4. Improve detoxification effect and purify soil environment. Why use organic fertilizer? Organic fertilizer has the function of detoxification. Toxic substances such as chicken manure or chicken manure can be greatly reduced. The reason of organic fertilizer detoxification is that organic fertilizer can improve soil Yang. At the same time, the intermediate products of organic matter decomposition and cadmium cellette form stable complex and detoxification. Toxic soluble compounds can seep out or be discharged into farmland, thus improving soil self purification ability. Organic fertilizers also generally reduce the supply of lead and increase the fixation of arsenic.

What machines can make?

I plant production of organic fertilizer production and bio organic fertilizer production and a series of equipment, such as composting truck, crusher, mixer, granulator, etc., if you have any interest, please feel free to contact us.

How to make npk fertilizer rapidly?

Necessary machines in npk manufacturing process

The large angle inclined conveyor used in NPK fertilizer manufacturing process has the advantages of simple structure, reliable operation and convenient maintenance. It has the characteristics of large immersion conveyor, compact structure and less land occupation. It is an ideal fertilizer manufacturing equipment for large immersion conveyor and vertical lifting materials.

Detailed info

The main uses of large angle inclined conveyor used in NPK fertilizer manufacturing process are as follows:
1. Special conveyor belt is required for conveying materials with special requirements, such as high temperature materials containing acid, alkali, oil substance or organic solvent.

Fertilizer Belt Conveyor for Large Scale Chicken Manure Fertilizer Plant
Fertilizer Belt Conveyor for Large Scale Chicken Manure Fertilizer Plant

How to use it?

2. Within the dip angle range of belt conveyor
3. Corrugated wing conveyor belt is a general continuous conveying equipment for bulk materials. It uses a conveyor belt with corrugated wings and diaphragms. Therefore, it is especially suitable for large dip angle transportation.

Where can you use it?

4. The machine can be used in coal, chemical industry, building materials, metallurgy, electric power, light industry, grain, port, ship and other industries. It can transport all kinds of bulk materials with bulk density of 0.5-2.5t/m3 in the humidity range of – 15 ° C to + 40 ° C.

How to make organic fertilizer in Jordan

Project introduction

Jordan organic fertilizer production line is a chicken manure organic fertilizer production line. Chicken manure production line, also known as bio organic fertilizer production line, is a set of production equipment which takes fresh chicken manure as raw material and produces natural organic chicken manure fertilizer through a series of processing.

Production processes

There are two steps in the processing of commercial organic fertilizer in chicken manure production line: early fermentation treatment part and deep processing granulation part. The equipment needed for biological fertilizer production includes composter, organic fertilizer granulator, fertilizer crusher and screen machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

Raw materials 

More than 65% of the fermented rotten chicken manure is ground by the conveyor belt, and the raw material is crushed and mixed with the raw material mill through the electronic measurement (NPK). The good material is crushed by the belt conveyor and granulated by stirring drum. In the drum granulator, under the condition of water and steam, the raw material temperature rises and the viscous material is sticky Itself is triggered.

Granulation process

Under the continuous rolling of the roller granulator, the material gradually rolls into a ball, and at the end of the granulator, the material enters into the pelletizing plate through the belt conveyor. Within the range of the granulation plate, the particles are continuously high and high, and continuously roll and circulate under the gravity. The strength of the particles is further enhanced, and the appearance of the particles is more round. With the increase of the particles in the pelletizing plate, the particles are gradually increased. NPK fertilizer manufacturing process is very similar to Jordan’s organic fertilizer production line.w

Fermentation Technology in Organic Fertilizer Production

What are the phases of maturation and development in natural manure creation line?

1. In the beginning phase of stacking: when the temperature of the reactor ascends to around 50 ℃, it is called warming stage. The reactor temperature scope of 25 ~ 40 ℃ is reasonable for some moderate temperature microbial exercises.

2. High temperature stage: following 2 ~ 3 days, the reactor temperature ascends to 50 ~ 60 ℃, which is called high temperature stage. As of now, countless thermophilic microorganisms supplanted the first mesophilic microorganisms, and humification measure was done simultaneously.

How to pass judgment on the fruition of aging in natural manure creation line?

3. Cooling stage: the reactor temperature continuously dips under 50 ℃, which is called cooling stage. As of now, the species and amount of microorganisms in the reactor are more than those in the high temperature stage. In this stage, the decomposable natural material grid in the reactor diminishes pointedly, and humification is predominant.

4. The gathering of humus in the fertilizer expanded essentially. The stacking materials ought to be compacted and covered with soil, so the anaerobic cellulose disintegrating microscopic organisms can likewise overwhelmingly decay cellulose, and gradually complete the later development.

Through the over four phases, the fertilizer was totally matured and deteriorated. Go to https://compostturnermachine.com/compost-tank/ for more details.

Slow Release Fertilizer Production Process

Slow release controlled fertilizers release nutrients slowly in the soil to meet the nutrient requirements of the whole crop growth period. In the process of NPK fertilizer production, slow release and control of fertilizer are realized by granulation and coating.

Slow release fertilizer means that the release rate of available nutrients in plants is lower than that of fast fertilizer after fertilization in soil. Controlled release fertilizer refers to the regulation of nutrient release according to the set release mode and nutrient absorption law of crops. Release not only refers to the release period of fertilizer, but also refers to the release rate of nutrients in fertilizer, which conforms to the law of crop fertilizer demand.


Ideally, controlled release fertilizer can artificially control the supply and release rate of nutrients according to the nutrient requirements of different stages of crop growth. That is to say, nutrients can be released when crops need them and retained in the soil when they are not needed, so that a single application can meet all stages of crop growth.

NPK fertilizer production line processing slow release controlled fertilizer
NPK fertilizer production line can slow release and control fertilizer through fluidization treatment. The main production processes are: batch processing, mixing, granulation, drying, cooling, screening, coating, packaging. Fertilizer granulator is the key to slow release and control fertilizer processing. It determines the size, shape and hardness of fertilizer particles. Fertilizer granulator determines the appearance of the product, and the physical shape of the product also affects the fertilizer effect.

Rotary drum granulator is usually used for slow release and controlled fertilizer production for granulation. The roller granulator has the advantages of large production capacity, low production cost and spherical particles meet the production requirements of slow release fertilizer. The final stage of NPK fertilizer production and processing is coating. After particle coating, it becomes slow release fertilizer.

How to make granules fertilizer with pan granulation machine?

Organic-inorganic compound fertilizer is a compound fertilizer that integrates organic matter and inorganic fertilizer. Organic-inorganic compound fertilizer has various components, which can not only provide crop nutrients, but also improve soil biological activity and soil fertility, so it is widely used in cash crops.

Organic matter is an important component in organic-inorganic compound fertilizer, and its content directly determines the actual effect of bio-organic compound fertilizer. Therefore, the granulation process of organic-inorganic compound fertilizer production line is particularly important. The organic fertilizer disc granulation production line can realize the complete treatment of organic-inorganic compound fertilizer.

For the pan granulator, the addition of organic matter is also the key to granulation. Want to know how does the granulator make fertilizer granules by wet granulation method, welcome to https://www.fertilizermachinesale.com/pan-granulation-process/

Disc Pelletizer for Small Scale Cow Farm Manure Granualtion
According to the actual situation, several kinds of materials with abundant raw materials, low price and convenient processing can be selected as the raw materials of the pan granulator.

Organic fertilizer: chicken manure, pig manure, peat, plant ash, etc.
Inorganic fertilizers: urea, ammonium sulfate, superphosphate, calcium magnesium phosphate, potassium sulfate, potassium chloride, etc.

Organic compound fertilizer disc granulator

Organic fertilizer has strong water absorption and looseness, and its water content, fineness and other factors have a greater impact on granulation. Therefore, organic matter plays an important role in the production of disc granulators. On the premise of keeping the compound fertilizer and other inorganic nutrients unchanged, increasing the input of organic matter is an important way to improve the quality of biological compound fertilizer.

However, organic matter has strong dispersibility and has a greater impact on granulation. The organic content is too high, which is not conducive to the production of the pan granulator.

Experiments show that in the production line of organic fertilizer disc granulation, the amount of organic matter is about 25%-35%, and a better granulation effect can be obtained. The process of organic fertilizer disc granulation production line is suitable for the production of granular organic-inorganic compound fertilizer.

How to make bio fertilizer more efficient?

Biological fertilizer production equipment is mainly used for granulation processing of compound fertilizer, biological bacterial fertilizer, clay, crop straw, biogas residue, organic fertilizer of body acid, animal manure, rice husk, household garbage and various crude fibers.

Bio organic fertilizer can improve soil ecological environment and soil microbial community, and play a greater role in reducing crop diseases and insect pests. Biological fertilizer production equipment is widely used in agriculture.

In the production of biological fertilizer applicator, the flat mold granulator is commonly used as granulation equipment. The granulator has low material requirement and high granulation rate. Maintenance is an important method to avoid abnormality in the production of biological fertilizer device.

1. When storing the granulator, the dust should be removed and the chassis plane of the mobile device should be kept clean in time. In order to avoid the product can not be damaged by material, the movable bearing can not move smoothly on the chassis, which will lead to serious accidents.

2. Good lubricating oil is of great help to bearing life, so operators should ensure that the lubricating oil injected is as clean and well sealed as possible.
In the process of fertilizer granulator, if the load current of main motor is too small, the possible reasons for operating current less than 60% are as follows:

1. The feed rate is too low, and the granulator does not meet the pressure range required for granulation.
2. The content of urea nitrogen in raw materials is too high. The flat die extruder extrudes the material into a strip and cannot round the particles.
3. Due to the high moisture content of raw materials, the fertilizer granulator can not extrude the granules out of long strips and throw them into the round granules.

Solution: adjust raw material moisture or formula, adjust feed rate.
Flat die extruder granulator
If the current fluctuation of the pelletizing load is too large to exceed the rated current value during the operation of the flat die extruder, the possible reasons are as follows:

1. The impurity of material is too thick and the mould hole is blocked too much, which leads to the high pressure in the granulation area.
2. The content of crude fiber is too high. Water content is too low or uneven, extrusion pressure is too high, temperature is too high.
Solution: adjust the moisture or formula of raw materials, select raw materials, remove impurities, and then granulation, remove abrasive tools of the granulator, and clean the impurities inside.

How to make organic fertilizer?

With the popularization of organic fertilizer, the use of organic fertilizer production equipment is also greatly increased, which makes the demand of organic fertilizer equipment increase year by year.

Therefore, the standard operation of organic fertilizer equipment has become the focus of attention. The following is a brief introduction to the matters needing attention when the organic fertilizer manufacturing process is newly built and the project is put into use.

1. Before the start-up of organic fertilizer production equipment
Since all parts of the new equipment are not yet in operation, it is necessary to heat up the equipment for the first time, which usually takes 40-50 minutes. For a specific operation, first raise the temperature, pull the motor V-belt by hand until it is released, and then continuously pull the motor 8-10 times according to the normal operation option. Then keep heating for about 10 minutes.

2. Temperature control after start-up

Before starting the machine, we have made a preliminary temperature adjustment on the equipment. The material treatment of organic fertilizer equipment in the production process is determined by the characteristics of the material itself. Therefore, heating should be continued after start-up, because normal production requires continuous heat supplement; different temperatures are adjusted according to different properties of plastics.
Manufacturing technology of organic fertilizer

3. When the fertilizer manufacturing process works normally

During normal operation, the temperature of the drum granulator should be stable and should not be high or low. The temperature should be about 200 ° C near the nozzle until the machine head. At this temperature, most materials can be treated well. For the double roller granulator, granulation can be carried out at normal temperature, and the moisture content of materials should be paid attention to during the granulation process.

4. Close the organic fertilizer manufacturing process

First of all, cut off the power supply of the host, and the plug of the machine head (the part with wrench) must be removed. Preheat separately before next use. As the organic fertilizer production equipment is heavy machinery, the corresponding operation procedures and production projects must be strictly observed when operating the organic fertilizer granulation equipment to ensure the safety of production. When installing, pay attention to whether the host is vertical to the ground. After installation, first check whether the screw of the machine is loose and whether the air box of the main unit door is fixed. If there is any looseness, please strengthen it to avoid accidents.

Plants for Biofertilizer Production

There are many kinds of organic fertilizer, and bio organic fertilizer is the leader. Biological fertilizer is a kind of fertilizer which combines microbial fertilizer and organic fertilizer.

Bio organic fertilizer products not only contain high organic matter, but also contain microorganisms with specific functions. The microorganisms contained in bio organic fertilizer products should have certain fertilizer functions, such as improving soil fertility, producing and assisting crops to absorb nutrients, activating insoluble compounds in soil for absorption and utilization of crops, or producing various active substances, disease resistant and disease resistant substances.

Biological planting can stimulate and regulate crop growth, reduce or reduce the occurrence of plant diseases and insect pests, and improve the quality of agricultural products.


Biological fertilizer plant mainly includes fertilizer granulator, crusher, mixer, drum machine, etc. Compared with common organic fertilizer, biological fertilizer production technology content is higher.

In addition to adding microbial agents to promote the maturity and decomposition of organic materials in the decomposition process, so as to achieve the purpose of directional decomposition and deodorization, microorganisms with specific functions need to be added in the production of microorganisms to improve the effect of products.

Fertilizer manufacturers will remind you that biological fertilizer is different from ordinary organic fertilizer in the production process. In the biological fertilizer plant, there is no difference from the ordinary organic fertilizer production equipment. The only difference is how to protect functional bacteria, improve the survival rate of bacteria in the production process, so as to maximize the efficiency of fertilizer.

Biological fertilizer plant

The following five points should be paid attention to when processing biological fertilizer production plant

(1) When processing and producing fertilizer, the drying temperature should not exceed 80 ° C, otherwise the number of active bacteria in biological fertilizer will be affected.
(2) When storing and transporting biological fattening, it is necessary to avoid damp or rain;
(3) In the process of biological fattening, direct sunlight should be avoided.
(4) The physical, chemical and biological factors of soil must be taken into account when using biological fertilizer.
(5) Biological fertilizer cannot be used together with pesticide and physiological acid fertilizer.

Humic Acid Fertilizer Production

Function and production equipment of low acid fertilizer
Blood acid fertilizer plays an important role in maintaining soil activity. In industry, manure, straw, mushroom residue, sawdust and other wastes are fermented by organic fertilizer production equipment, and then processed into organic fertilizer. This organic fertilizer product is rich in acid and blood.

1. Blood acid can improve nitrogen use efficiency

Nitrogen fertilizer is an indispensable fertilizer for plant growth, mainly urea and carbamine. When urea and ammonium bicarbonate are used in this field, they will soon disappear with the flow of air and water. Only 30% of nitrogen can be absorbed and utilized by crops. Aromatic nuclei, hydroxyl groups, carbon groups and other acidic functional groups in methanoic acid can react with nitrogen to form stable new ion groups. These compounds exist in the soil for a long time, and gradually decompose and release nitrogen, so that plants can slowly absorb.

2. It has synergistic effect on phosphate fertilizer

When the available phosphorus fertilizer is applied into the soil, the phosphorus element will be fixed by the metal ions in the soil, so that the available phosphorus can be converted into delayed phosphorus or ineffective phosphorus. The aromatic core, hydroxyl group, carbon group and other acidic functional groups in methanoic acid can react with phosphorus, making phosphorus become soluble phosphorus, increasing the activity of phosphorus element, which is easy to be absorbed by plants. According to statistics, the fertilizer efficiency of phosphate fertilizer can be increased by 5-10% after adding Heye acid fertilizer. Get more professional info on organic fertilizer production, welcome to https://organicfertilizerproductionline.com/

3. It has synergistic effect on potassium fertilizer

It can not only prevent the loss of potassium ion in sandy soil, but also prevent the immobilization of potassium in cohesive soil, and increase the utilization rate of potassium fertilizer by about 5%. In order to improve fertilizer efficiency, NPK fertilizer and blood acid organic matter are processed by fertilizer granulator in the process of organic fertilizer production.

4. It has the function of retaining water and fertilizing

Blood acids interact with calcium ions in soil to form flocculation and precipitation gel, combine soil particle cement, transform soil particles into small reservoirs and reservoirs, retain water and fertilizer, increase soil voids, and improve soil water and fertilizer retention capacity.

New Developed Machines for Organic Fertilizer Production

1. The necessity of developing new organic fertilizer. Chemical fertilizer is one of the decisive factors for high yield and high quality of grain. The use of chemical fertilizers has made a great contribution to increasing crop yields and alleviating food shortages. Fertilizer plays a very important role.

In the past, the fertilizer used by people was relatively simple, and the fertilizer with efficient utilization of nutrients was lack, and the proportion of various elements could not meet the needs of crop nutrients.

However, commercial granular fertilizer manufactured by fertilizer granulator can improve the utilization rate, ensure food security and reduce environmental pollution. A kind of high-quality compound fertilizer can meet the needs of crops, reduce labor intensity, reduce costs and ensure grain yield.

2. Development direction of new fertilizer. The development trend of new fertilizer is directly proportional to the development trend of agriculture.

Only by speeding up the development of new organic fertilizer, can agricultural production develop in the direction of high yield, high quality, low consumption and high efficiency.

Organic fertilizer production equipment

3. With the development of agriculture, higher requirements are put forward for the production equipment of new organic fertilizer and the nutrient content of fertilizer.

1. High efficiency.

Chemical fertilizer can directly meet the needs of the whole growing period of crops, save time, labor and improve work efficiency.

2. Composite.

The development of new agricultural fertilizer has many functions to meet the growth needs of crops.

3. Lasting.

With the development of agriculture, the requirement of organic fertilizer production equipment is higher and higher. Chemical fertilizer should also meet the different needs of crops. Stable fertilizer conforms to the characteristics of agricultural production and is the main direction of fertilizer development in the future.

Although the production process of organic fertilizer equipment is complex, its production cost and risk are relatively small, and the selection range of raw materials is very wide. I plant to provide professional organic fertilizer production equipment, NPK fertilizer production line, according to the actual situation for the user planning fertilizer technology and site design.

Why so many people prefer to make granular fertilizer

Benefits of organic fertilizer equipment processing granular fertilizer
Organic fertilizer has the functions of water storage, water saving, water reducing, evaporation reducing and drought reducing. It can reduce the application of chemical fertilizer, reduce the damage of saline alkali, regulate the soil, activate the activity of soil microorganisms, overcome soil hardening, and improve soil permeability.

Organic fertilizer mainly comes from crop straw, chicken manure, cow manure, pig manure and garden pruning waste. These raw materials are rich in a large number of beneficial substances, processed by organic fertilizer production equipment, and converted into treasures. On the market, organic fertilizers are usually made into solid particles and then sold.

What are the advantages of using organic fertilizer equipment to process granular fertilizer?

Advantages of organic fertilizer equipment in processing granular fertilizer

1. It is more convenient to apply granular fertilizer. Some organic fertilizers are light in proportion and easy to be dispersed by the wind when applied in the field, and become particles for easy application.

2. In the process of organic fertilizer granulating, some inorganic components can be added into the fertilizer to improve the fertilizer efficiency. If inorganic components are added to powdered organic fertilizer, it is easy to absorb water and aggregate. Granular fertilizer avoids this trouble.

3. Raw materials must be low in water to get powdery fertilizer, and compost must be crushed. The main limiting factor in the production of organic fertilizer is that the water can not be removed and needs to be dried. The granulation process of fertilizer can produce high temperature without drying. It just needs cooling, which is very convenient.

Organic fertilizer granule

For a long time, the unreasonable soil structure has been caused by the unreasonable agricultural production. Organic fertilizer equipment alleviates various problems in soil. Organic fertilizer is rich in organic matter and various nutrient elements, with stable fertilization effect and long time.

However, if we do not carry out scientific treatment, there are still some disadvantages, such as inconvenient transportation, unsanitary, low utilization rate of chemical fertilizer. The granulator of organic fertilizer solves the problem of using agricultural waste and improves the efficiency of agricultural production.

With the development of economy, the suitable raw materials of organic fertilizer are gradually expanded, and the demand for granular organic fertilizer equipment is increasing. We provide organic fertilizer granulator, pan fertilizer granulator and flat model granulator to solve different fertilizer granulation problems.