Complete Process to Produce Microbial Organic Fertilizer

Manufacturing Equipment for Microbial Organic Fertilizer Production

There are many kinds of organic fertilizer products, among which microbial organic fertilizer is a relatively high-end fertilizer. The production process of microbial organic fertilizer using animal manure through fertilizer manufacturing equipment is slightly different from other fertilizer production, and its purpose is to protect the microbial bacteria in the process of fertilizer production. This paper briefly introduces the production process of various raw materials for the production of this fertilizer.

200000 Ton Large Scale Complete Production Lines to Make Compsts
200000 Ton Large Scale Complete Production Lines to Make Compsts

Technology  to Produce Organic Fertilizer from Manure Waste

Chicken Manure Fertilizer Production

The water content of chicken manure is very high, and its production process is also suitable for the treatment of other poultry manure. In the first stage of fermentation, it is not feasible to ferment materials with high moisture content, which requires dehydration. Chicken manure dewatering equipment can be used to separate solid manure from dry and wet, and then ferment and decompose.

Cow Manure Fertilizer Production Technology

Cow dung is more suitable for its moisture content. Of course, if some cow dung is mixed with urine, it needs to be dehydrated first. Due to different foods, the digestibility is also different. Cow dung contains more fiber components, so the fermentation cycle in the cow manure fermentation process will be slightly longer, making it completely decomposed.

Cow Dung as Commercial Fertilizer
Cow Dung as Commercial Fertilizer

Biogas Residue Fertilizer Production Process

Biogas residue is the residue of biogas produced by livestock manure, which is a good raw material for the production of microbial organic fertilizer. Although anaerobic fermentation has been carried out, in order to achieve completely harmless, it is best to continue to enter the tank for aerobic fermentation. The biogas residue extracted from biogas digester has high moisture content, which is the same as chicken manure. It needs to be dehydrated and then fermented.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

The main link in the process of organic fertilizer production is the fermentation of organic fertilizer raw materials. The subsequent process is deeply processed to make it commercialized. For example, the fermented material can be made into a powdered organic fertilizer product, or it can be processed into granules using an organic fertilizer granulator. Chemical fertilizer products.

On the basis of common organic fertilizer, microbial bacteria were added to microbial organic fertilizer products. In order to avoid being killed by high temperature in the dryer, the low temperature drying method will be used in the production of granular biological fertilizer. Or in the coater stage to add bacteria, these are better solutions.
We are welcome to inquire about all kinds of equipment for the production of biological fertilizer.

How to make organic fertilizer from common seen organic materials?

Roles in agricultural fertilizer production

Organic fertilizer equipment occupies a certain position in agricultural production, and the production process of organic fertilizer really completes the agricultural cycle. Through the bio organic fertilizer equipment for harmless treatment of agricultural organic waste, the new organic fertilizer production line technology is more conducive to the recycling of waste.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

How to get organic materials fermented?

After the organic fertilizer compost is mature and fermented, the use of organic fertilizer equipment to process organic fertilizer does not necessarily need livestock manure, chicken manure, pig manure, but also can use wheat straw, corn straw mixed with chicken manure, pig manure.

Machines for organic fertilizer production

The organic fertilizer equipment not only realizes the sustainable development, but also achieves the purpose of treating livestock manure and protecting the environment.

Compost Made from Organic Waste
Compost Made from Organic Waste

Steps to make organic fertilizer

Processing capacities

1. Determine the output of organic fertilizer equipment: for example, how many tons per year or how many tons per hour, how many granular fertilizers per hour are processed by fertilizer granulator. Only when we know the output of the organic fertilizer production line can we determine the price of the equipment.

Machine configurations

2. Determine the allocation level of organic fertilizer equipment: different allocation level, different price of organic fertilizer equipment, different amount of labor, different stability and high yield of organic fertilizer equipment.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

How to make organic fertilizer granules?

3. Determine the shape of fertilizer particles, that is, which kind of organic fertilizer equipment to choose. Commonly used granulation equipment are: disc granulator, drum granulator, double roll granulator, flat mold granulator, new organic fertilizer granulator, etc. In granulators selection go to https://fertilizergranulatorfactory.com/

Bio fertilizer production

4. Determine the type of fertilizer produced. The plant produces and processes fertilizers and plans to use compound or organic fertilizer equipment. Bio organic fertilizer equipment usually needs to consider the moisture content and whether the bacteria can withstand high temperature.
By using organic fertilizer manufacturing process and adding microbial organic fertilizer opener, it is a good way to deal with agricultural waste innocuously. Organic fertilizer production equipment has truly realized circular agriculture, green agriculture and sustainable agriculture. More details go to https://organicfertilizerproductionline.com/

Commercial Fertilizers and Production

Commercial organic fertilizers can be divided into various types, and different fertilizer manufacturing processes can be used in the production of organic fertilizer granulators. The main types of commercial organic fertilizers are as follows:

Commercial Fertilizer Production Line
Commercial Fertilizer Production Line

At present, commercial organic fertilizer can be roughly divided into three types: refined organic fertilizer, organic-inorganic compound fertilizer and bio organic fertilizer. Among them, organic-inorganic fertilizer is the main fertilizer. They can be produced through an complete organic fertilizer manufacturing process.

1. Refined organic fertilizer. It is a kind of commercial organic fertilizer produced in the factory, which does not contain microorganisms with special fertilizer function. It is used to provide organic matter and a small amount of nutrients. As a kind of fertilizer with high content of organic matter, refined organic fertilizer is the main fertilizer variety for the production of green agricultural products, organic agricultural products and pollution-free agricultural products.

Compound Fertilizer Granules produced by NPK Plants
Compound Fertilizer Granules produced by NPK Plants

2. Organic and inorganic fertilizers. It is a mixture of organic and inorganic high-quality fertilizers, which not only contains a certain proportion of organic matter, but also contains high nutrients.

3. Bio organic fertilizer: a kind of organic fertilizer produced in industry or functional microorganism with nutrient releasing ability in soil, which is produced in industry and contains microorganism with specific fertilizer function. With the development and breakthrough of biotechnology, the development prospect of bio organic fertilizer is very considerable.

Cow Dung as Commercial Fertilizer
Cow Dung as Commercial Fertilizer

The production of commercial fertilizer is designed for different types of granulator. We can use fertilizer granulator to make granulator. Like the organic fertilizer production line, it can be used to produce refined organic fertilizer.

It can be used to make bio organic fertilizer granulator, etc.
Well, fertilizer machinery manufacturers can design more fertilizer production lines according to different raw materials and customer needs. If you have any questions about fertilizer manufacturing technology or fertilizer machinery, you can leave a message, and we can provide you with some construction suggestions.

How to improve fertilizer nutrient utilization rate?

NPK fertilizer production process

In the production of NPK fertilizer, fertilizer plants usually carry out secondary granulation. The application of organic-inorganic compound fertilizer not only controlled the balanced supply of nutrients, but also controlled the stable release of nutrients.

Rotary Drum Granulation Line 20 ton per hour
Rotary Drum Granulation Line 20 ton per hour

How can it balance fertilization?

It can balance fertilization in the horizontal and vertical directions of nutrients, and improve the utilization rate of nutrients. Granular fertilizer treated by rotary granulator is better than inorganic fertilizer in comprehensive utilization of nutrients.

Rotary drum granulation

In the design of the internal structure of the drum granulator, the function of various internal scrapers is to keep a certain thickness of material on the inner surface of the drum, to make the material layer uniform, and to facilitate the normal rolling and turnover of the material.

Material in the drum

The material in the drum. Steel drums are lined with thermally expandable metal. Rubber baffles and linings, as well as external shock absorbers, are used to prevent accumulation during the drum granulation process. Stable material quantity and uniform liquid phase distribution in rotary drum granulator are the key to produce qualified granules.

Detailed info on organic fertilizer production

Different fertilizer manufacturing processes can be used to produce different types of fertilizer granulators. For example, an organic fertilizer manufacturing process designed to produce an organic fertilizer granulator. However, which fertilizer machines are included in the series?

Fertilizer Production Line
Fertilizer Production Line

In the manufacturing process of organic fertilizer, it mainly includes fertilizer mixer, fertilizer crusher and fertilizer granulator. The fertilizer production of organic fertilizer can be divided into fermentation, mixing and granulation. Parts use different fertilizer machine types.

In the production of organic fertilizer granulator, the first thing is to use the fermentation composter to ferment the raw materials, and then use the horizontal mixer to mix the raw materials. To mix the raw materials, the raw materials need to be crushed first. The utility model uses a new type of organic fertilizer granulator, which is a fertilizer granulator used for producing organic fertilizer granulator and is made into an organic fertilizer granulator.

In the production of organic fertilizer granulator, attention should be paid to the use of raw materials. Due to the requirement of moisture and temperature for organic fertilizer granulator, we need to use drum dryer and cooler to dry the water of fertilizer granulator after granulation.

Why more and more farmer choose to use organic fertilizer?

Organic fertilizer is a kind of natural organic fertilizer decomposed or fermented by microorganisms. It’s also called farm manure. The manufacturing process of organic fertilizer is also designed by fertilizer machine manufacturer to produce high quality organic fertilizer granulator.

It is characterized by wide source of raw materials, large quantity, rich nutrition, low coagulability, long-lasting fertilizer effect, which must be absorbed by plants after microbial decomposition and transformation; common natural fertilizer varieties are green manure, human manure, compost, biogas fertilizer, waste fertilizer, etc., and organic fertilizer is rich in organic matter and nutrients needed for crop growth. They not only provide nutrients for crop growth and soil improvement, but also improve crop quality and yield, promote high yield and stability of crops, maintain soil fertility and increase fertilizer.

With the development of fertilizer manufacturing technology, organic fertilizer granulator has been widely used. In the process of organic fertilizer manufacturing, fertilizer granulator is the main fertilizer machine which transforms fertilizer into granulator. Flat mold granulator and new type organic fertilizer granulator are used in the production process of organic fertilizer, while fertilizer granulators such as disc granulator, rotary drum granulator and pressure roller granulator are usually used in the production of compound fertilizer granulator.

Organic fertilizer applicator not only has many advantages, but also has utilization, reducing the production cost. Rational use of phosphorus fertilizer can improve crop yield, improve the quality of agricultural products and soil nutrients.

The production of biological fertilizer can be used not only for the production of organic fertilizer sweetener, but also for the production of biological fertilizer granulator.
Although organic fertilizer can be used in many plants, it needs to be used moderately. If organic fertilizer granulator and compound fertilizer granulator are used together, the effect will be better. Want to make your own organic fertilizer go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

How to make organic fertilizer granules from powder?

Machines to make granules from powder

Why use granular fertilizer?

At the beginning of the development of organic fertilizer, the product was powdery. Powder fertilizer is easy to cause separation, incomplete control, poor fluidity, difficult to achieve mechanized fertilization, easy to form dust and loss in the application process.

Compost Made from Organic Waste
Compost Made from Organic Waste

Ways to solve the problem of powder fertilizer

One of the ways to solve the problem of powder fertilizer is to realize the granulation of fertilizer. What are the nutrient leakage characteristics of granular organic fertilizer and powdery organic fertilizer in submerged soil? Detailed info on organic fertilizer granulation process and avaiable machines to use, welcome go to  https://fertilizergranulatorfactory.com/

The results showed that after the fertilizer was applied to the flooded soil, the slow release performance of organic fertilizer was improved to a certain extent after granulation treatment of nitrate nitrogen, ammonia nitrogen, inorganic phosphorus and inorganic phosphorus in the soil leakage liquid; there were some differences in nutrient dissolution and leakage between granular fertilizer and powdery fertilizer, and the leakage loss of nitrate nitrogen and inorganic phosphorus could be significantly reduced by applying granular fertilizer.

How to turn organic powder into fertilizer granules?

From this point of view, the manufacturing process of organic fertilizer is to process raw materials into granules. Compared with powder, the particle market is broader and the price is more favorable. But for investors, whether they choose powder organic fertilizer equipment or granular organic fertilizer equipment, they must draw a conclusion according to their own specific situation.

How to choose a quality machine for quality powder organic fertilizer granulation?

The first thing to consider is personal financial strength. After all, the sx granular organic fertilizer production line needs to add more equipment, such as double roll granulator, organic fertilizer granulator, flat mold granulator, disc granulator and sand blower. Different granulating equipment is selected according to the process.

How to use fertilizer granulator to make fertilizer granules?

Therefore, the implementation process of granular organic fertilizer production line is relatively complex, and the hardware and personnel input is higher than that of powdered organic fertilizer production line; secondly, in terms of use, we must consider whether the chemical fertilizer is used for personal use or put into the market. If you are still engaged in the cultivation of grain or cash crops, regardless of the market, you can still consider powder with low investment cost. If it is listed, it is more suitable for users to like granular organic fertilizer.