Top 3 Tips to Make Quality Fertilizer

1. Prevent nutrient loss caused by gas volatilization
Compost fermentation is the first step of organic fertilizer manufacturing machinery. In the process of decomposition, the internal nitrogen will be converted into ammonia, resulting in volatilization loss. Therefore, it must be covered tightly with undamaged plastic film during decomposition. And the accumulation of decomposition time should not be too long, and should be used as soon as possible after decomposition.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

2. Prevent nutrient loss caused by chemical reaction
Ordinary manure and plant ash cannot be mixed. Plant ash contains a lot of potassium carbonate, pH value is alkaline, feces and plant ash mixed, acid and alkali neutralization, nutrient loss. Therefore, manure and plant ash should be stored separately in the process of stacking production. Plant ash should not be poured into organic fertilizer, and should also be prevented from being drenched by rain.

3. Prevent nutrient loss through water leakage
In order to make rice husk, sheep dung, duck dung and cow dung easier to decompose, the fertilizer is watered in the production of organic fertilizer, but usually due to the lack of anti leakage measures under it, the nutrients are lost due to water leakage. Therefore, whether it is decomposed in the sewage pit or on the flat ground, a layer of plastic film must be placed under it to prevent the leakage of nutrients with the water. In addition, a proper amount of water must be sprayed.

Disc Granulation Line
Disc Granulation Line

After composting, the material is made into solid particles by drum granulator, which is more conducive to the storage of fertilizer, and the long-term supply of nutrients should be ensured.

Drum Granulator in Wet Orgnaic Fertilizer Production

Drum granulator is a kind of granulator for fertilizer, which can make materials into specific shapes. Drum granulator is one of the key equipments in compound fertilizer industry. It is suitable for cold and hot granulation and large-scale production of high, medium and low concentration compound fertilizer. The main working method is wet granulation of agglomerates.

Drum Granulation Machine
Drum Granulation Machine

After humidifying in the tank, use a certain amount of water or steam to make the basic fertilizer fully react. Under certain liquid phase conditions, with the help of the rotation of the cylinder, the material particles are extruded. The pressure condenses back into a ball.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

The drum granulator of organic fertilizer equipment is filled with steam, ammonia or phosphoric acid or nitrogen solution, ammonia phosphorus slurry, and heavy calcium slurry to complete the chemical reaction and heating granulation process of compound fertilizer in the barrel; or a small amount of water is added to make the compound fertilizer cold granulation.

The material to be pelleted is rotated through the cylinder and bonded to form a ball under certain humidity and temperature to complete the pelleting process.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

In the pelletizing process of drum fertilizer granulator, the powder material is mainly cladding type, so the material circulation volume needs to be large, so that the material can form large particles in the cladding process. When the water content in the material is large, the water injection should be reduced to make the fertilizer made into granules absorb less water.

When granulating with this combination method, if the water content in the material is small, more water injection is needed. Because the materials are combined with each other, the gap between the powder particles needs to be filled with water. As the understanding of granulation process has been deepened, some suitable monitoring tools have been developed, so the granulation process can be simulated and controlled automatically by computer.

More types of machine designs, go to https://fertilizerplantdesigner.com/

How to make bioorganic fertilizer?

Biological fertilizer production line is designed for the production of bio organic fertilizer granulator. In the process of fertilizer manufacturing, it is designed and equipped with different types of fertilizer machine to produce organic fertilizer granulator. The production line is designed for the production of bio organic fertilizer. What needs to be used in chemical fertilizer production?

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Bio organic fertilizer production technology and bio organic fertilizer production technology content is higher. In the ripening process, in addition to adding biological agents to promote the maturation and decomposition of organic matter, it also achieves the goal of directional ripening and deodorization. The product also needs to add microorganisms with specific functions to improve the effect of the product.

200000 Ton Large Scale Complete Production Lines to Make Compsts
200000 Ton Large Scale Complete Production Lines to Make Compsts

1. The production process of bio organic fertilizer enterprises registered by the Ministry of agriculture is mainly the production of microbial fertilizer. In the production process of fermented fertilizer, the stacking fermentation method is mainly used, and there are other fermentation methods, such as plate fermentation method. Stacking fermentation, fermentor fermentation and sealed storehouse fermentation are also used in the production. The adjustment of nitrogen ratio, the adjustment of temperature and the use of curing agent are the key to the production process, especially the application of bacterial reagents has a direct impact on the fermentation cycle and the maturity of materials.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

After the material is mature, the product is basically harmless, which is also conducive to the survival of functional bacteria in the post-treatment process.

In the post-processing of fermentation materials, most enterprises add functional bacteria to mix and shape. The dosage form of the product is mainly composed of dust, but also in the form of ball or extrusion granulation. The granule product overcomes the disadvantages of poor appearance and low cost. Grade powder products, improve the processability of products, but also improve the production cost of enterprises, have a certain impact on the survival of the effect of bacterial ring.

Groove Type Compost Turner for Small Scale Fertilizer Plant
Groove Type Compost Turner for Small Scale Fertilizer Plant

2. The types and uses of microbial strains are the core of bio organic fertilizer products. In the production process, there are usually two links related to the utilization of microorganisms: the first is to add mature bacterial agents which can promote the decomposition of materials. It is mainly composed of photosynthetic bacteria, lactic acid bacteria, yeast, actinomycetes, Penicillium, trichomonas and other complex bacteria, followed by adding functional bacteria after the material is mature.

Including high nitrogen bacteria, phosphate solubilizing bacteria, lactic acid bacteria, pseudomonas, actinomycetes, etc., therefore, for the production of bio organic fertilizer, the selection and use of microbial strains is a core technology. Only by mastering this key technology can we speed up our development. Decomposition and maturity of materials to ensure the application effect of products.

3. Sales and application: because the production cost of bio organic fertilizer is higher than that of ordinary organic fertilizer, it is mainly used for vegetables, fruits, Chinese herbal medicine and other high value-added economic crops, and has achieved good results.

Bio organic fertilizer plays an irreplaceable role in improving the quality of agricultural products, but there are still some difficulties in production and marketing. This is because high-quality agricultural products have not yet encountered high difficulties.

In recent years, bio organic fertilizer has been widely used in some ecological degradation areas and green organic agricultural product bases, which is the main development direction of bio organic fertilizer in the future. With the improvement of people’s consumption level, the production and application of bio organic fertilizer will become the mainstream.

In different types of fertilizer production lines, more other types of fertilizer equipment are designed and equipped to complete the fertilizer production process.

As a professional fertilizer machine manufacturer who has been producing fertilizer machines and designing fertilizer production lines for many years, we can design different types of fertilizer production lines, such as organic fertilizer production line, for the production of organic fertilizer granulator. The design of the fertilizer production line has many advantages, such as improving the work efficiency and simplifying the production process in the fertilizer manufacturing process.

How to make organic fertilizer products from cow manure disposal?

All kinds of animal manure and livestock manure contain a lot of organic matter. We can use fertilizer manufacturing technology to treat these raw materials and use them as organic raw materials to produce organic fertilizer. Describe the production line of fertilizer production line.

Compost Turner for Cow Dung Disposal
Compost Turner for Cow Dung Disposal

After meeting people’s material and cultural needs, people have higher and higher requirements for human settlements and ecological environment. From the mother to meet the needs of the ecological environment, aquaculture caused by air pollution, water pollution and soil pollution is also disgusting. Therefore, how to deal with feces and protect the environment has become one of the important issues to restore people’s stability and healthy development. Animal manure, chicken manure and cow manure must be treated with the production equipment of the organic fertilizer production line.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

Animal fertilizer, such as cow dung production line equipment, is used to process cow dung into organic fertilizer, which is then applied to the soil. It can not only improve the soil environment, improve human settlements, reduce pollution, reduce pollution, but also recycle the ecological environment resources after applying organic fertilizer. The organic fertilizer production line is the environmental protection equipment of cattle industry in the new era.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

How to design a project? In the manure and organic fertilizer production line, we are equipped with different series of fertilizer equipment, but also need to use different types of fertilizer machine to produce organic fertilizer granulator.

In manufacturing technology, it is necessary to use fermentation composting machine to ferment organic raw materials, and use fermentation technology to kill bacteria in organic raw materials. In the process of fertilizer manufacturing, fertilizer crusher is needed to crush. The big raw materials are made into powder. Then put it into the fertilizer mixer to mix.

Rotary Screen Machine In The Process Of Cow Dung Podwer Making Machine
Rotary Screen Machine In The Process Of Cow Dung Podwer Making Machine

After mixing, if a granulator is needed, a fertilizer granulator is equipped in the organic fertilizer production process to granulate. Granulator type we can choose a new type of organic fertilizer granulator. Granulator is specially designed for the production of organic fertilizer granulator. For more other types of fertilizer granulator, we can choose drum granulator.

The design of this fertilizer equipment is not only suitable for cwo manure production in the process of cattle dung fertilizer production, but also for compound fertilizer granulator. Generally, to produce organic fertilizer granulator, we need to first use drum dryer to dry the granulator, and then use fertilizer screening machine to separate high-quality organic fertilizer granulator. The fertilizer granulator comes from the unequal fertilizer granulator.

The fertilizer production line designed by fertilizer manufacturing technology can produce organic fertilizer granulator, which not only improves the fertilizer production efficiency, but also meets the requirements of environmental protection. Using production line technology, cow manure organic fertilizer equipment can produce fertilizer as organic fertilizer, which has great advantages.

The necessity and feasibility of enzyme organic fertilizer project construction from manure; the technical scheme of enzyme organic fertilizer project from manure; the economic analysis and investment estimation of enzyme organic fertilizer project construction from manure. The background of organic fertilizer equipment project and the necessity of construction, under the background of the project, the pollutants mainly come from: the excrement produced by collective breeding; the emission of organic matter.

If the feces are not treated in a centralized way, it will seriously pollute the air and water quality, and have a very serious impact on people’s lives. Therefore, the feces will be treated in the breeding process to achieve clean reproduction and turn waste into treasure. The treated feces are original, and can significantly improve the quality of crops and reduce the production of harmful substances and heavy metals in crops Content, good for human health.

As a professional fertilizer machinery manufacturer, we can not only design cattle manure organic fertilizer production line, but also design biological fertilizer production line to produce biological organic fertilizer granulator.

How to screen unqualified fertilizer out in production?

Feeding preparation of rotary drum screen fertilizer production line
As the necessary equipment for NPK fertilizer and organic fertilizer production, roller screen has the advantages of high efficiency, low noise and less dust. And in the normal use and maintenance, the service life of the screening machine is also very long, easy to clean and replace the screen.

Fertilizer Screener for Quality Compost Production
Fertilizer Screener for Quality Compost Production

Preparation before commissioning of screening machine:

1. After the screening machine is installed and checked to be qualified, the test run can be carried out. Before testing, all parts of the organic fertilizer production line should be carefully inspected to ensure that they have been correctly installed as shown in the figure, that the fasteners are secure, and that there are obstacles around the screen body that hinder fertilizer operation.

Customized Fertilizer Screening Machine in ShunXin
Customized Fertilizer Screening Machine in ShunXin

2. Place the rectangular access door in the open position and manually rotate the web drum to observe whether the comb web cleaning mechanism is stuck or rubbed. If so, it can be adjusted by adjusting the bolt

3. Check whether the bearing pedestal and gearbox are well lubricated and whether the oil level is appropriate

4. The power connector shall be firm and reliable with good insulation and correct grounding.
Roller screen of chemical fertilizer production line
Precautions for feed screening machine of chemical fertilizer production line:

Disc Granulation Line
Disc Granulation Line

1. When the screening machine of organic fertilizer equipment runs smoothly, start the feeding and discharging equipment of feeding test.

2. After normal discharge, close the seal isolation cover (the seal isolation cover should always be in the closed position during normal operation).

3. The screening machine screens the particles formed by the drum granulator, and checks the particle size of the discharged materials for leakage and dust.

4. After running for half an hour, please check all parts carefully and deal with the problem in time.

5. In the process of work, please check the operation frequently. If abnormal operation or abnormal noise is found, it shall be shut down in time, and the cause shall be checked in time to eliminate the fault.

Benefits of Organic Fertilizer Production

The advantage of organic fertilizer manufacturing process is very obvious, it can make some organic fertilizers evenly distributed, and make nutrients evenly mixed together, so that organic fertilizers play a greater role in the land.

Fertilizer Production Line for Organic Fertilizer Manufacturing
Fertilizer Production Line for Organic Fertilizer Manufacturing

Production technology of organic fertilizer

The nutrition of organic fertilizer produced by disc granulator sx is relatively concentrated. When the fertilizer enters the soil, if it is not absorbed well, it will lead to uneven distribution of nutrients. In this way, most of the role of organic fertilizer will be lost, resulting in a piece of land over nutrition, half of the land allocation is too little, so the effect is very poor. The function of disc granulator is to granulate organic fertilizer.

There are many advantages in pelletizing organic fertilizer through the manufacturing process of organic fertilizer

1. Fertilizer particles can make the soil absorb nutrients more easily, so organic fertilizer can be integrated with the land quickly.

2. Make the nutrient distribution of organic fertilizer uniform.

3. It is convenient to transport the fertilizer particles, which can be transported directly into the bag

4. It is convenient to store, and the fertilizer is stored in the warehouse after drying, so there is no need to worry about the deterioration or decay of organic fertilizer.

Small Scale Organic Fertilizer Plants Machine Lists

The prospect of organic fertilizer industry is very good. Especially in recent years, with people’s attention to food safety, the expectation of organic food, ecological agriculture, sustainable agriculture and green ecological agriculture is higher and higher. We all hope that when we enjoy the delicious food, we don’t have to worry about the hormone problems and the discomfort caused by the excessive use of chemical fertilizers and pesticides.

Groove Type Compost Turner for Small Scale Fertilizer Plant
Groove Type Compost Turner for Small Scale Fertilizer Plant

1. Raw material composition: mainly determined according to local market demand and local soil test results; go to https://compostturnermachine.com/  get profesional machines and solutions in this process.

2. Mixing : the prepared raw materials are evenly mixed to increase the uniform fertilizer effect content of the whole fertilizer particles, and the horizontal mixer or pot mixer is used for mixing;

Rotary Screen Machine In The Process Of Cow Dung Podwer Making Machine
Rotary Screen Machine In The Process Of Cow Dung Podwer Making Machine

3. Agglomeration and comminution: the large agglomerates mixed and stirred evenly are comminuted to facilitate the subsequent granulation process. Chain crusher is mainly used;

4. Material granulation: the crushed materials are evenly stirred and transported to the fertilizer granulator by belt conveyor for granulation (drum granulator, double roll granulator or disc granulator can be used). The links in the process of organic fertilizer production;

5. Primary screening: the preliminary screening of semi-finished products and unqualified particles is usually returned to the mixing and for post-treatment through the drum screening machine;

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

6. Particle drying: the particles made by granulator and screened by first level are sent to the dryer to dry the moisture in the particles, so as to increase the strength of the particles and facilitate storage. Drum dryer is usually used;

7. Particle cooling: the temperature of dry fertilizer particles is too high, and it is easy to agglomerate. After cooling, it is easy to pack and transport, and can be cooled by cooler;

8. Secondary classification of particles: the cooled particles are classified, and the unqualified particles are crushed and granulated, and then the qualified products are screened out and screened by the secondary drum screen.

9. Finished particle coating: coating qualified products to increase the brightness and roundness of particles and make the appearance more beautiful. Generally, coater is used for coating.

10. Quantitative packaging of finished pills.

Quality Organic Fertilizer Production Tips

Organic fertilizer production equipment can deal with environmental pollution and use renewable resources to turn waste into wealth. The technology of organic fertilizer production line has been gradually popularized, with decomposition clinker and chemical fertilizer as the main raw materials, mainly decomposition clinker, supplemented by chemical fertilizer, and then gradually reduce the amount of chemical fertilizer, add decomposition clinker, improve the utilization rate of chemical fertilizer.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

How to produce high quality and high efficiency organic fertilizer through organic fertilizer production equipment?

1. If there are not enough effective bacteria in the organic fertilizer production line, we can’t talk about biological bacteria fertilizer. Our molding and drying systems ensure the number of live bacteria. Therefore, the materials used in the production of organic fertilizer must be completely fermented and decomposed.

2. In the process of organic fertilizer production, the key factor is to master the water content. Too dry will make it difficult for organic fertilizer to play a role in actual production and prolong the action time. Too wet is not good for preservation and use. At the same time, water index and dryness will affect the survival period of bacteria. Our molding and drying systems ensure an appropriate moisture index.

3. Raw material formula. Good formula can ensure the number of effective bacteria and provide more nutrition for crop growth. NPK fertilizer granulator mixes different materials into solid particles to ensure comprehensive fertilizer efficiency. Of course, our molding and drying system is to ensure that the formula of these raw materials will not be destroyed or changed due to production and processing.

It has become an urgent need and the only way to develop modern agriculture by using modern high-tech technology, to treat organic wastes such as crop straw, human and animal manure by using microorganisms, to treat them by using drum granulator and to produce commercial organic fertilizer.