What machines can be used for organic fertilizer granules production?

According to the survey, the utilization rate of chemical fertilizers in my country is only 35%to 40%, and the rest are filtered by soil fixation or rainwater, causing environmental problems such as water pollution and richer lakes. Experts urgently call for reducing the use of chemical fertilizers, using more new biological fertilizers, and applying more organic fertilizers. The vast number of farmers also urgently need a new type of fertilizer to meet the needs of agricultural production.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

Organic fertilizer NPK fertilizer production line mainly crushes the previously fermented organic fertilizer raw materials, then sieved, and then measures the raw materials and other compatible components of the adhesive. After further drying to produce powder organic fertilizers), the materials that are fully mixed are evenly delivered to the granulator to make granules through the belt conveyor.

Select the appropriate organic fertilizer granulator according to the requirements of specific process. There are many types of granulators, such as roller extruders, discullars, and drummers. For granularized granular machines with strict particle size control, it is recommended to use roller squeeze granulator; for granular makers with general requirements for particle size and output, organic fertilizer is recommended to turn drummers.

Basically, all granular drying process can be made with double -roller particles. In particular, the particle size of the raw material powder is less than 2mm, preferably less than 1mm, which is very suitable for squeezing granules. Suitable for minced stone, powder, crystal, granular and granular raw materials. For potassium chloride, the standard quality and by -products or products with lower costs are too thin and unable to mix, which is suitable for squeezing. Although granular urea can be used, it is more suitable for powder or crystalline urea with small granularity.

In some cases, the particle size of the raw materials is very large, and the larger particles should be broken first, so that the nutrient distribution in the product is more uniform.

Granular Organic Fertuilizer Production Equipment Selection Tips

The organic fertilizer that can be produced by a set of compound fertilizer organic fertilizer production line process is compound organic fertilizer. The main fertilizer granulation process is also the fermentation of livestock manure and agricultural waste.

In the process of organic fertilizer production, the nutrient elements required by crops are added. Organic fertilizer produced by mixing granulation, organic fertilizer equipment used in the whole process of the organic fertilizer production line.

Organic fertilizer fermentation tipper, organic fertilizer crusher, organic fertilizer screening machine, forklift silo, organic fertilizer automatic batching machine, organic fertilizer mixer, organic fertilizer mixing tooth granulator, organic fertilizer dryer, cooler, organic fertilizer coating machine, organic fertilizer automatic packaging machine, etc.

There must be a conveyor belt between the equipment to transport materials.

In the process of the organic fertilizer production line, the organic fertilizer granulator equipment and the mixing gear granulator use the high-speed rotating mechanical mixing force and the generated pneumatic force to make the fine powder materials in the machine, granulation, spheroidization, densification and other processes, so as to achieve the purpose of granulation.

This granulation method makes the particles have higher spheroidization rate, more beautiful particles, and saves energy at the same time. The organic fertilizer stirring tooth granulator is widely used for granulating organic and inorganic fertilizers. Due to its high granulation rate, stable operation, strong and durable equipment and long service life, it is selected as the ideal product by the majority of users.

The shell of the agitator granulator developed and produced by our company adopts thickened seamless steel pipe, which is firm and durable and not easy to deform. Coupled with the stable base design, it runs more smoothly.

More detailed info, welcome go to https://fertilizergranulatormanufacturer.com/organic-fertilizer-granulator/

Organic fertilizer machine role in green agriculture

Citrus Root Rot usually occurs in the rainy season. The main reason is that the precipitation is large, the root of fruit trees has more water, and the soil is very wet.

The high water content of fruit tree roots and the difficulty of root respiration make the pathogens enter the citrus roots, resulting in the rotten roots of citrus, the decline of fruit trees and the decline of citrus yield The high-quality bio organic fertilizer produced by the fertilizer production machine is helpful to control citrus root rot.

1. Improve soil environment

Citrus Root rot is transmitted through soil, so we must pay attention to improving the soil in the process of prevention and control. How to improve soil vitality? To select appropriate fertilizer, the high-quality organic compound fertilizer processed by drum granulator is conducive to improving the soil.

The targeted fertilizer products processed by the organic fertilizer production line are conducive to the growth of fruit trees. Good soil will improve the root activity of fruit trees and promote root growth. In the early stage of citrus planting, we must pay attention to the selection of soil environment.

NPK Drum Granulation Line
NPK Drum Granulation Line

2. Strengthen management

The root system of fruit trees is an important organ for absorbing water and fertilizer. If the root is destroyed, it will become an important organ for invading pathogen conditions. However, in some high water levels, if the water is not drained in time, the soil permeability is poor, affecting the growth of roots. Therefore, the orchard must be well drained, otherwise it will affect the growth of roots.

In addition, we pay attention to fertilizer. We often see that too little or too much fertilizer will affect root growth. In addition, we should pay attention to reducing the damage to the root system in the planting process of citrus fruit trees, which is not conducive to the growth of fruit trees.

On the other hand, the fertilizer processed by disc granulator or other granulation equipment can prolong the fertilizer efficiency and help plants absorb nutrients.

3. Root control

Once the citrus leaves and fruits fall off seriously, dig the soil, check the degree of root rot and smell whether there is a fishy smell. The roots of newly infected fruit trees should be carefully collected and burned, and reasonable drugs should be selected for treatment. Otherwise, it will cause further damage to the root system. Once rotten roots of fruit trees are found, they should be treated in time.

More detaield info, welcome go to https://www.wastetofertilizer.com/

Recommended machines to make organic fertilizer granules in 2022

Plants need fertilizer for growth. The most common environmental fertilizer is organic fertilizer. Organic fertilizer is a fertilizer containing organic matter, which plays a very important role in the growth of crops.

The raw materials used in the production and processing of organic fertilizer include animal manure, sugar residue, cow manure, sheep manure, horse manure, crop straw and straw, traditional Chinese medicine residue, fly ash, bark sawdust, peanut shell and wheat bran. As long as these wastes are reasonably utilized, the value of organic fertilizer manufacturing process can be brought into play.

Drum Granulation Machine
Drum Granulation Machine

Organic fertilizer tipper 1. Trough biological fermentation is adopted. According to your production scale, you need to build three fermentation tanks 9 meters wide and 45 meters long.

The fermentation materials can be continuously put into the fermentation tank and moved 3 meters to the other end of the fermentation tank with a tipper every day. At the same time, the water volume can be adjusted and stirred evenly. This can save a lot of land and labor.

Organic fertilizer crusher. The large impurities and stones in the screened organic fertilizer are separated and crushed, which is beautiful and can ensure the product quality.

Premixer. The screening and crushing of organic fertilizer can ensure the stability of product quality. At the same time, when adding fertilizer and trace elements, it can also play a mixed role in the production of special fertilizer and various compound fertilizers.

Drum granulator for organic fertilizer pelleting. Organic fertilizer and different nutrients are mixed and granulated.

Environmental protection and practical organic fertilizer processing equipment.

There are two ways to increase organic fertilizer:

(1) Commercial organic fertilizer. Commercial organic fertilizer is processed through different fertilizer production lines to obtain organic fertilizer, biological organic fertilizer and microbial fertilizer.

Microbial fertilizer contains a large number of beneficial bacteria, which can fix nitrogen, Dissolve Phosphorus and potassium when applied to the soil.

(2) Farmhouse composting. Including lanolin, rabbit oil, butter, lard, chicken oil, etc. (Note: poultry manure must be completely fermented and decomposed).

More detailed info on organic compound fertilizer, welcome go to https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/

Top 6 steps to make organic fertilizer granules?

In the process of organic fertilizer production, how to granulate the fermented raw materials is the key factor to determine whether the commercial fertilizer can enter the market. The following granulation methods are generally used.

Fertilizer production line

(1) Agglomerate granulation. Under the action of rotation, vibration and stirring, the wet powder in motion is agglomerated. Or the fluidized bed is used to coagulate dry powder and particles into suitable particles by supplying spray solution (adhesive).

(2) Extrusion granulation. It is a method of making dry powder or wet powder containing adhesive into cylindrical, spherical or sheet by mechanical processing such as extrusion, roll extrusion or pressing.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

(3) Crushing and granulation. It is to crush block materials into particles of appropriate size.

(4) Melt granulation. It is a method of granulation by cooling and hardening molten liquid.

(5) spray granulation. It is a method of directly granulating solid after concentration in liquid.

(6) Liquid phase crystallization granulation. It is a method that materials crystallize in liquid phase and agglomerate into spherical particles through liquid bridging agent and stirring.

This technology is widely used in pharmaceutical industry. Because the particle shape is spherical, it is also called spherical crystallization granulation method, which is abbreviated as spherulite granulation method.

Spherulite particles are pure material particles with good fluidity, filling and compression formability. In recent years, the technology has been successfully developed. That is, polymer copolymer precipitation is added in the spherulite crystallization process to prepare sustained-release, rapid release, enteric coated, gastric coated pellets, floating hollow pellets, biodegradable microcapsules, etc. Preparation of sustained release pellets.

More detailed info on orgnaic fertilizer granulation, go to https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/

Quality Organic fertilizer Granules Production with Newly Developed Fertilizer Granulator

Advantages of toothed stirring granulator in organic fertilizer granulation
Wet organic stirring fertilizer granulator is used to granulate various organic substances after fermentation, breaking through the conventional organic granulation process. The particles can be directly mixed and processed without drying or crushing the raw materials before granulation, which can save a lot of energy.

Wet organic fertilizer stirring granulator is widely used for granulation of organic fertilizer. Because of its large granulation rate, stable operation, strong and durable equipment and long service life, it is selected as an ideal product by the majority of users. The internal rotating tooth granulator developed by our unit has Φ 600、 Φ 800、 Φ 1000、 Φ 1200 four specifications. Other specifications of stirring granulator can also be produced according to user requirements.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

The shell of granulator adopts thickened seamless steel pipe, which is firm and durable and not easy to deform. Coupled with the solid base design, it runs more smoothly.

Using the mechanical stirring force of high-speed rotation and the resulting aerodynamic force, the fine powder materials can be continuously mixed, granulated, spheroidized and densified in the machine to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥ 0.7, the particle size is generally between 0.3-3mm, and the granulation rate is ≥ 90%. The particle size can be appropriately adjusted by the mixing amount of material moisture and spindle speed. Generally, the lower the mixing amount, the higher the speed, the smaller the particles, and vice versa.

Scope of application: This machine is especially suitable for granulation of light and fine powder materials. The finer the basic particle of fine powder material, the higher the sphericity of the particle, and the better the quality of the ball. Generally, the particle size of materials before granulation shall be less than 50 mesh. Typical application materials: chicken manure, pig manure, cow manure, carbon black, clay, kaolin, etc.

Wet organic fertilizer stirring granulator is suitable for organic wastes such as peat, sludge, chicken manure, livestock manure, lignite, sugar mill filter sludge, papermaking sludge, wine, straw, soybean residue, peat and so on. Direct granulation completely solves the key technical problems that cannot be solved by traditional granulation processes such as disk (drum) fermentation, and granulation with bio organic fertilizer as raw material.

More details on the fertilizer granulator, go to https://organicfertilizerplants.com/organic-fertilizer-granulation-machine/

Organic Fertilizer Granulation with New Developed Machines

Application scope of the new organic fertilizer granulator: This machine is especially suitable for granulation of light fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of particles and the better the balling quality.

Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. This machine is most suitable for direct granulation of organic fertilizer after fermentation, eliminating the drying process and greatly reducing the manufacturing cost.

New Developed Fertilizer Granulator for Organic Fertilizer Production
New Developed Fertilizer Granulator for Organic Fertilizer Production

The new organic fertilizer granulator uses the mechanical stirring force of high-speed rotation and the generated aerodynamic force to continuously mix, granulate, spheroidize and densify the fine powder materials in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥ 0.7, the particle size is generally between 0.3-3mm, and the granulation rate is ≥ 90%.

The size of particle size can be adjusted appropriately by material mixing amount and spindle speed. Generally, the lower the mixing amount, the higher the rotating speed, the smaller the particles, and vice versa.

Organic fertilizer raw materials (animal manure, domestic waste, dead leaves, biogas residue, waste bacteria, etc.) are fermented into a semi wet material crusher for crushing, and then nitrogen, phosphorus, potassium and other elements (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the specified standards, then stirred with a mixer, and then enter the granules of the new organic fertilizer granulation mechanism.

After drying, the screened qualified products are packaged by the screening machine, and the unqualified products are returned to the granulator for granulation.

Now this new type of organic fertilizer wet granulator is deeply loved by the majority of users. Our wet organic fertilizer granulator is in short supply. The birth of new products, new fertilizer manufacturing technology, energy conservation and environmental protection, trustworthy.

More detailed info, go to https://fertilizergranulatormanufacturer.com/new-type-organic-fertilizer-granulator/