Potassium chloride granules production with pan granulator

In the production of potassium chloride granular fertilizer, the powder can be granulated by disc fertilizer granulator. The particles produced by disc granulator are spherical and have good strength. It can be widely used in agricultural production.

In the granulation process of disc fertilizer granulator, adhesive needs to be added to form the particles. The binder can be compounded by ordinary inorganic minerals in a certain proportion. When potassium chloride is granulated, the adhesive has synergistic effect.

Disc Granulation Line
Disc Granulation Line

When using adhesive granulation, it has a good effect on granulation rate and particle strength. Potassium chloride is granulated by disc fertilizer granulator, and the particles are spherical.

Process flow of NPK fertilizer production line

NPK fertilizer production line deals with potassium chloride fertilizer. First, all raw materials are mixed through the batching system and crushed to the appropriate particle size through the chain mill. The disc fertilizer granulator makes the powder into particles.

After drying and cooling, the potassium chloride particles are coated with a protective film through a fertilizer coating machine to complete the particle processing of potassium chloride.

Disc fertilizer granulator NPK fertilizer production line

When applying potassium chloride, attention should be paid to the appropriate potassium application period.

The application period of general potassium fertilizer should be early or not late, and it should be used as base fertilizer and early recovery period. When the application amount of potassium fertilizer is small, it can be used as base fertilizer at one time.

When the application amount of potassium fertilizer is large or the soil texture is light, the application effect of base fertilizer and topdressing is better.

Soil nutrients and fertilization should also be considered when determining the appropriate application period of potassium fertilizer.

In the soil with serious potassium deficiency, the middle soil potassium fertilizer should be fully applied with potassium fertilizer as the base fertilizer, appropriate organic fertilizer as the base fertilizer, combined with topdressing.

Pay attention to the application method of potassium chloride. The centralized application of potassium fertilizer is conducive to improve its utilization rate and achieve good results. However, direct contact with seeds or seedlings is not recommended. For general crops, the combination of soil fertilization and foliar fertilization can be adopted.

More detailed info, welcome go to https://organicfertilizermachines.com/npk-fertilizer-manufacturing-process/

How to use disc granulator for organic fertilizer production?

During the daily use of the disc fertilizer granulator, the rotation of the disc should be checked frequently.

According to the situation of organic fertilizer production line or compound fertilizer production line, the disc speed should be controlled within a reasonable range to avoid the impact of disc speed on product particle size.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

First startup and operation of disc fertilizer granulator

1. Before starting the disc granulator, increase the temperature for about 40 to 50 minutes. Raise the temperature to the extent that the motor V-belt can be pulled by hand; Continuously pull the motor V-belt eight to ten times in the normal working direction.

Then continue heating for about 10 minutes, and then start the machine, but continue heating, because normal production needs to continue heating; Adjust different temperatures according to different characteristics of plastics.

2. During the normal operation of the granulator, the temperature of the granulator shall be kept stable, neither high nor low. Keep the temperature near the pores until the head temperature is about 200 ℃.

3. Feed evenly and add enough. The feed speed shall be properly matched with the feed speed of the machine. Otherwise, the mass and output of particles will be affected.

4. During shutdown, the main engine shall be completely cut off. The head plug (with wrench) must be removed. Preheat separately before next use.
In addition, special attention shall be paid to the inspection of the transmission part of the disc granulator, i.e. the transmission gear.

The rotation of the transmission gear is completed with the help of lubricating oil. Therefore, in the process of gear operation, regularly check its lubrication and add lubricating oil and grease to the gear appropriately to ensure good lubrication of the gear and make the operation of the granulator more stable and reliable.

In addition, our company also produces other fertilizer granulators, double roll extrusion granulators, drum granulators, conveyors, dryers, particle screening machines, packaging machines and other products. For more fertilizer equipment information, please contact us.

Granulator Selection for fertilizer pelleting process

Different types and series of organic fertilizer machines will be equipped during the fertilizer manufacturing process. It will be equipped with a fermentation compost dumper to complete the fermentation process, and will be equipped with fertilizer mixer, fertilizer different types of crusher to deal with raw materials. There, if we produce bio organic fertilizer into granulator, we can use fertilizer granulator to complete the granulation process, design the type of fertilizer granulator into different types, and choose the appropriate type of fertilizer granulator to complete the granulation process.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

For example, in the organic fertilizer production line, we can use drum granulator, disc granulator and new type organic fertilizer granulator to complete the production process, We can use the roller granulator to produce NPK fertilizer by extrusion. In the process of bio fertilizer production, the flat mold granulator can be selected to complete the production process and complete the granulation process. Different types of fertilizer granulator can be used in different types of fertilizer production process, and its working principle is different.

The production technology and technology of bio organic fertilizer: the technology content of bio organic fertilizer production is relatively high. In the process of fertilizer production, different types and series of organic fertilizer machines are required to complete the production process.

In order to achieve the goal of directional maturity and deodorization, we must also add microorganisms with specific functions to improve the effect of products. At present, bio organic fertilizer has been listed in the category of microbial fertilizer in the world, and more strict management measures are implemented than organic fertilizer to promote the healthy development of organic fertilizer.