Nutrients in Organic Fertilizer Products

In the current process of agricultural production, we all advocate the application of organic fertilizer, but many farmers reflect that the nutrient loss of organic fertilizer is very serious, and they don’t know how to prevent and control it. Why? Organic fertilizer nutrients so powerful? Today, let’s look at the causes of nutrient loss.

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1、 Prevent nutrient loss caused by gas volatilization

In the process of decomposition, nitrogen in organic fertilizer will be converted into ammonia, resulting in volatilization loss. Therefore, when it decomposes, it must be covered with plastic film without damage. It should not be piled up for too long and be used as soon as possible after maturity.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Therefore, we suggest that in the fermentation process, we can use the turnover machine to turn over, increase the ventilation and oxygen, promote the proliferation of microorganisms, so as to improve the fermentation speed. Our factory produces different types of composter for customers to choose.

2、 Prevent nutrient loss caused by chemical reaction

Human waste and ashes are an example. Many vegetable farmers still put some ash in human manure to prevent flies or odor. Plant ash is rich in potassium carbonate and alkaline in pH. Human excreta is acidic organic fertilizer, so the two meet, acid-base neutralization, nutrient loss. Therefore, human manure and ash should be separated from each other in composting and fertilization to avoid single, single and disposable use. Ash should not be poured into organic fertilizer to prevent ash from being drenched by rain. In addition to the examples of human manure and grass ash, we should also learn more about the chemical reactions between different materials to prevent nutrient loss.

3、 Prevent leakage and nutrient loss

For example, rice husk, duck dung, cow dung, and so on, ordinary people will water on the dunghill to make it easier to rot, but often nutrients will seep into the water because there is no anti leakage measures. Leakage and loss. Therefore, whether it is used in the pit or flat on the ground, it must be covered with plastic film to prevent nutrients from leaking with water. Therefore, water must be adequate. The water needed for organic fertilizer fermentation is generally 45% – 60% to avoid material inclusion. It is better to drop water loosely. How to turn these types of materials into organic fertilizer? Go to https://organicfertilizerplants.com/

In order to increase the nutrients of organic fertilizer and produce high-quality organic fertilizer, we must avoid these phenomena when we produce organic fertilizer.

NPK Organic Compound Fertilizer Application Methods

NPK compound fertilizer has comprehensive nutrition, high content and good physical properties. But how to use NPK compound fertilizer correctly? Three problems should be paid attention to in the application process.

First of all, NPK compound fertilizer should be selected according to different soil and crops. Only in this way can its fertilizer efficiency be exerted. Rice, wheat, corn and other food crops need more nitrogen fertilizer, nitrogen and phosphorus compound fertilizer can be used; Leguminous crops can fix free nitrogen in the air, and can apply phosphorus and potassium fertilizer. Some economic crops can choose ternary or multivariate compound fertilizer suitable for local soil and climate conditions.

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The second is the combination of compound fertilizer and simple fertilizer. The nutrient composition of compound fertilizer is fixed. Only when combined with various element fertilizers can the nutrient requirements of crops in different periods be met.

NPK Production Line
NPK Production Line

Generally speaking, compound fertilizer should be used as base fertilizer, and simple fertilizer can be used as top fertilizer at peak and critical period. At the same time, organic fertilizer must be applied.

Third, the method should be appropriate. In various compound fertilizers, the proportion and form of various nutrients are different. In addition, soil and crop types are different, so fertilization methods should not be the same, should be treated differently.

Clay soil fertility should be applied deeply, sandy soil fertility can be removed easily, and a small amount of fertilizer can be applied. The compound fertilizer containing ammonium nitrogen should be covered deeply to reduce the loss. How to make npk fertilizer granules at large scale? Go here for more.

The compound fertilizer containing phosphorus and potassium should be applied in a centralized way and near the root system to avoid nutrient fixation and promote the absorption and utilization of crops. Generally speaking, expensive potassium dihydrogen phosphate should not be used as base fertilizer, but as external fertilizer or seed soaking.

How to make your organic fertilizer more saleable?

The ball forming machine is used to form the cylindrical particles formed by the flat mold granulator into spherical particles at one time. This molding process is a process of organic fertilizer production line.

The shping process does not need to be polished again; The balling rate is very high (≥ 97%); It is an ideal equipment for the production of organic (biological) fertilizer granulator.

This machine is a new type of equipment: the motor is driven by flexible belt, which can start smoothly, slow down the impact force and improve the service life of the equipment. Through this process, the disc is hard and durable, never deformed, and the base is firm.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

It doesn’t need foot bolts. It also has the characteristics of long service life and is widely used. The family’s high praise is the ideal product for the majority of users.

Characteristics of organic fertilizer production molding process:

1. Large capacity, can be used with one or more fertilizer granulator at the same time, flexible use. The problem that a granulator must be equipped with a circular throwing machine is solved. Advantages: simpler production line, less equipment investment and more uniform finished products.

2. The machine consists of two or more circular polishing discs arranged in turn. The material is repeatedly polished into a circle and then discharged from the discharge port. The finished product has the same size, high density, round and smooth, high balling rate ≥ 97%. Few fine powder flows from the disc gap to another outlet.

3. This machine has beautiful appearance, simple structure, safety and reliability.

4. It is easy to operate and maintain, and can be operated according to the instructions.

5. Good anti overload ability, can adapt to a variety of environments.
6. Low power consumption, low production cost and high economic benefit.

More details, welcome go to https://organicfertilizermachines.com/

Where to find the high quality organic fertilizer?

Soil organic matter contains a variety of nutrients for plant growth and development, and is also an important source of phosphorus, sulfur, calcium, magnesium and trace elements in soil. More and more organic fertilizer equipment, such as new organic fertilizer production line and

biological fertilizer production line, produce these high-quality fertilizers for market and planting.

Human and animal manure is a good source of organic fertilizer. With the increasing demand of agricultural and economic crops and the wide application of organic fertilizer production technology, more and more new organic fertilizer production lines, biological fertilizer production lines and other organic fertilizer equipment are used to produce these high-quality fertilizers.

Market and planting, the commercial production of organic fertilizer has spread to every corner of the production.

200000 Ton Large Scale Complete Production Lines to Make Compsts
200000 Ton Large Scale Complete Production Lines to Make Compsts

Selecting mature and high quality organic fertilizer is a direct and effective way to increase soil organic matter.

These organic fertilizers are produced by professional organic fertilizer production line. In this paper, chicken manure or livestock manure were used as raw materials, which were decomposed into organic matter, humus and NPK elements by biological composting fermentation process.

The fermented powder fertilizer is crushed, granulated, dried, cooled, screened and packaged into high-quality granular products.

If you have farms and agricultural cash crops, consider building a large-scale organic fertilizer processing plant and compound fertilizer production line.

The 200 tons per day organic fertilizer combined granulation production line is a better choice. It is not only suitable for the production of organic fertilizer, but also suitable for compound fertilizer. We have fertilizer production lines of different scales for you, with capacity from 5000 tons to 10000 tons, according to your demand. Welcome to visit our factory. We are the world’s top fertilizer machine manufacturer and fertilizer production line manufacturer. We will provide you with detailed production line design, installation site and high-quality customized after-sales service.

How to set up a organic fertilizer production plant?

Conditions for constructing small organic fertilizer production line
What conditions do we need to build a small organic fertilizer production line? Small organic fertilizer production line can be a powder organic fertilizer production line, or can be a granular organic fertilizer production line.

The production lines of organic fertilizer with an annual output of less than 20000 tons are small organic fertilizer production lines. According to the planning of most customers, the small organic fertilizer production line has 5000 tons, 10000 tons, 15000 tons and 20000 tons.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Because the production line of powdery organic fertilizer is the component of the production line of granular organic fertilizer, we will use the granular organic fertilizer production line to elaborate the technology of small organic fertilizer production line today. The technology of fertilizer production line will be clear.

Process flow of granular organic fertilizer production line:

(1) Crushing process;
(2) Fermentation process;
(3) Mixing process;
(4) Granulation process;
(5) Drying process;
(6) Screening process;
(7) Coating process;
(8) Packaging process.

The process flow of powdery organic fertilizer includes the following contents:

(1) Crushing process;
(2) Fermentation process;
(8) Powder packaging process.

So, what conditions do we need to build a small organic fertilizer production line?

(1) The construction of small-scale organic fertilizer production line meets the requirements of environmental protection policy. Environmental protection is not only the desire of the people, but also the policy demand for environmental protection for the development of agriculture and animal husbandry;
(2) Raw material source, radius of raw material source, determine your plant location, site investment, transportation investment, etc;

(3) The types of raw materials, the specific equipment types used in each stage of the process, and the investment price of the equipment are affected;
(4) The production scale, the production capacity of small organic fertilizer production line from 3000 tons to 20000 tons determines the equipment capacity requirements, thus affecting the price;

(5) The recycling of resources mainly depends on a variety of agricultural pollution waste recycling methods, such as fuel and electricity raw materials, and biogas residue is used as organic fertilizer raw material;
(6) Other small organic fertilizer production line technology, can be used as feed.

(7) Site: the size of production site and investment of site scale shall be determined according to the planned production scale.

Detailed Machine Configurations on Organic Fertilizer Production at Small Scale

As the name implies, the small-scale organic fertilizer equipment production line is a complete set of small-scale organic fertilizer production equipment. The included equipment is also semi-automatic. The following are the equipment included in the production line of small organic fertilizer equipment.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

1. The pre fermentation and turning equipment mainly plays the role of composting and material turning, and is more suitable for microbial fermentation to store manure into fertilizer. The technology requires that the viscous storage manure can be effectively mixed with microbial preparation and straw powder. It can not only ferment fast, but also prevent the production of harmful odor gas in fermentation process, which meets the environmental protection requirements.

2. The special pulverizer for organic fertilizer is mainly used for better crushing and fermentation materials, which lays a solid foundation for the next scheme provider. When choosing organic fertilizer pulverizer, we must choose the suitable ones for their own use, and do not blindly. If selected, otherwise, the crushing effect will not be reached, but the normal operation of the next process will be affected.

3. Organic fertilizer mixer is used for mixing formula fertilizer, adding various substances, mixing evenly, and carrying out the next process.
4. The granulator of organic fertilizer mainly plays a role in granulation. The mixed material is uniformly fed into the granulator by conveyor for deep granulation. It can be made into various sizes and shapes according to the local market. There are many kinds of granulator styles and models, and the appropriate granulator can be selected according to the production and requirements of customers.

5. The dryer mainly acts as evaporation material moisture. Because of the large water content in the granulation process of fertilizer granulator, it can not meet the national requirements. The granulation can not be packed immediately, and the moisture should be dried by drying equipment. Evaporation to the state of national standards for the next process.

6. cooling machine. Because the temperature of the dried material is high, it can not be packed immediately, and the woven bag is easy to be burned. The temperature of material needs to be reduced to constant temperature quickly through cooler to carry out the next process.

7. The screen separator mainly plays a role of grading. Because of the granulator granulation rate, the difference of dryer and cooling opportunity, and the particle damage, it is necessary to distinguish the finished particles from the inferior products. After the next procedure, the defective products will be re comminuted and the granulation cycle work will be carried out.

8. Automatic packaging machine mainly plays the role of finished product particles, automatic.

Fulvic acid fertilizer for crops

1: water conservation

Fulvic acid is a kind of colloidal organic matter, which can make the soil loose, absorb water, ventilate and humidify, store water, resist drought, make the soil have good water, air and heat conditions, and is suitable for seed germination and growth. Seedling growth.

2: Improving saline alkali land

Fulvic acid has small molecular weight and high activity. It can adsorb harmful cations in soil, reduce the concentration of salt in soil, reduce the harm of salt to seeds and seedlings, and improve saline alkali soil.

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3: Drought and cold resistance

1. Spraying fulvic acid on plant leaves can close stomata and reduce water transpiration.
2. Fulvic acid has a deep color, which is conducive to the absorption of solar energy; Fulvic acid will release heat during microbial decomposition, which can improve the ground temperature and play a role in cold protection.

4: disease and insect resistance

Fulvic acid can increase the activity of enzymes in plants and increase the resistance of plants.

5: resistance to heavy metal pollution

Fulvic acid participates in the ion exchange reaction in soil, capturing heavy metal ions in soil and preventing them from entering the biological cycle.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

6: improve fertilizer efficiency

1. Nitrogen fixation: when nitrogen is applied to soil, it is easy to volatilize into the atmosphere or discharge into rivers. Fulvic acid can absorb nitrogen in soil, reduce its volatilization and loss, and improve its utilization
2. Dephosphorization: when phosphorus is applied to the soil, it is easy to be fixed by the soil. Fulvic acid can be released from soil by chelating phosphorus, which can be used for plant absorption and improve the utilization rate of phosphorus.
3. Active potassium: the potassium applied to the soil is mostly in the form of potassium salt, which cannot be directly absorbed by crops. Fulvic acid can be converted into soluble potassium through ion exchange, which can increase the available potassium in soil and improve the utilization rate of potassium.
4. Trace element fertilizer: fulvic acid can chelate with insoluble trace elements to produce humic acid trace element chelate with good solubility and can be absorbed by crops, which is conducive to the absorption of trace elements by roots and leaves.

7: Promote crop growth and development

1. Fulvic acid can stimulate the growth of root system, resulting in a great increase in the ability of crops to absorb water and nutrients.
The stimulating effect of fulvic acid can stimulate the growth of vegetative parts of plants. There are plant height, stem diameter, leaf thickness and so on.
Fulvic acid had a good effect on tillering and reducing air rate, and could increase grain weight and yield.

8: adjust soil pH value

Fulvic acid has many functional groups, which can combine with acid and alkali, and adjust soil pH according to crop needs.
Now we introduce an organic fertilizer production line. The main machine of organic fertilizer production line is a new type of organic fertilizer granulator.

Characteristics of new organic fertilizer granulator

(1) The product particles are round balls
(2) The content of organic matter can be as high as 100% and made into pure organic particles
(3) Organic particles can grow up under a certain force, and there is no need to add adhesive during granulation.
(4) The product has large particles and can be directly screened after granulation to reduce drying energy consumption
(5) After fermentation, the organic matter does not need to be dried, and the moisture content of raw materials can reach 20% – 40%.

Manure to Compost

Manure is organic matter, in addition to green manure, most of it comes from animal manure, which can be used as agricultural organic fertilizer.

Manure improves soil fertility by adding organic matter and nutrients (such as nitrogen), which are used by bacteria, fungi and other organisms in the soil. Then higher organisms feed on fungi and bacteria in the life chain of soil food web.
In the past, the term “manure” included inorganic fertilizer, but this usage is very rare now.

Animal excrement

Most animal faeces consist of faeces. Common forms of animal manure include farmyard manure (FYM) or farm mud (liquid manure). FYM also contains plant materials (usually straw), which are used as bedding for animals and absorb feces and urine.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Agricultural fertilizers in liquid form, called slurries, are produced by more intensive livestock feeding systems using concrete or slats instead of straw bedding. Different animal faeces have different quality and need different application amount when used as fertilizer.

For example, horses, cattle, pigs, sheep, chickens, turkeys, rabbits and bird droppings from seabirds and bats all have different characteristics. For example, the contents of nitrogen and potassium in sheep manure are very high, while the contents of nitrogen and potassium in pig manure are relatively low. How to make pig manure compost? Here are solutions for you: https://manurefertilizermachine.com/composting-pig-manure/

Horses mainly eat grass and some weeds, so horse manure may contain grass and weed seeds, because horses don’t digest seeds like cattle. Cow manure is a good source of nitrogen and organic carbon. The content of nitrogen and phosphate in chicken sand is very high, and it is highly praised for these two characteristics.

Animal faeces may be adulterated or contaminated with other animal products, such as wool (poor quality and other hair), feathers, blood and bones. Livestock feed may be mixed with manure due to spillage. For example, chickens are often fed meat and bone meal, an animal product that may eventually be mixed with chicken manure.

Human excrement

Some people call human excrement human excrement, others use the word “human excrement”. Like animal manure, it can be used as a soil conditioner (reusing waste in agriculture). Sewage sludge is a kind of material containing human excreta, because it is produced after sewage treatment plant mixes excreta with water and processes wastewater.

Compost

Compost is the decomposition residue of organic materials. It usually comes from plants, but usually includes some animal manure or bedding.

Advantages of organic fertilizer production line:

1. Semi wet material crusher is adopted, which has strong adaptability to water content.
2. The particle polishing machine makes the spherical particles uniform in size, smooth in surface and high in strength. Suitable for connection with various granulators.
3. Belt conveyor and other supporting equipment are used to connect the whole line.
4. Compact structure, stable performance, easy operation and maintenance.
5. The equipment can be selected according to your actual needs.

Applicable product line main products:

Semi wet crusher
Fertilizer mixer – Horizontal
Fertilizer mixer – vertical
Fertilizer dryer
Drum cooler
Rotary screen
Automatic packaging machine

More details, welcome go to https://manurefertilizermachine.com/manure-processing-machinery/

Fertilizer Application Method in Winter

It is wrong to think that the fertilizer will not volatilize, explode and burn in cold winter and low temperature, and will not produce too much corrosiveness. In fact, it is not.

Ammonium bicarbonate and ammonium sulfate in nitrogen fertilizer are not nonvolatile at low temperature, but volatilize slowly and less than in summer and autumn. Although ammonium nitrate in nitrogen fertilizer, potassium nitrate and sodium nitrate in potassium fertilizer are prone to high temperature combustion and explosion, in winter, if the fertilizer is stored in the kitchen or near the heating furnace, there is also a great risk; The corrosion of calcium phosphate has little relationship with temperature.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

How to get the best quality organic fertilizer for your plants, here are solutions for you:https://organicfertilizerproductionline.com/

Cloth bags, sacks, etc. will be corroded as long as they are in contact with ssp. If bagged seeds, salt, soda, etc. will go bad. Nitrogen volatiles meet with water vapor in the air and become highly corrosive ammonium hydroxide, causing seed loss, grain deterioration, pesticide failure, wood products, iron corrosion and spalling.

In view of the above reasons, it is necessary to store chemical fertilizer in cold season.

1. Keep it sealed to prevent volatilization.

Many nitrogen fertilizers, such as ammonium sulfate, ammonium bicarbonate and ammonium nitrate, are easy to decompose and reduce fertilizer efficiency due to their unstable properties. Plastic bags or other sealed corrosion resistant containers.

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2. Waterproof and moisture-proof.

The nitrogen in nitrogen fertilizer is easy to dissolve in water, and it is easy to agglomerate or lose water after moistening or watering. Therefore, in the process of storage, we must keep dry to avoid bag breakage. If the bag is broken, it will start to absorb moisture, then dissolve the water and cause damage.

3. Pay attention to fire prevention.

Ammonium nitrate fertilizer is combustible and inflammable. It is easy to be oxidized and ignite or explode at high temperature. Therefore, the storage of this kind of fertilizer should pay attention to fire prevention, not close to the stove, not stored with flammable materials. Fertilizers that can react with each other should be stored separately.

4. Pollution control.

Ammonia fertilizer should not be placed in bedrooms and halls to prevent the volatile ammonia from irritating people’s eyes, nose and respiratory tract and endangering their health.

5. Anti corrosion.

Fertilizer is more or less corrosive, so the storage container must be strictly selected. Carbon ammonia, superphosphate, etc. should not be stored in cloth bags, sacks and paper bags, but should be stored in plastic bags or porcelain cans. All kinds of chemical fertilizers can not coexist with seeds, grains, oilseeds, farm tools, etc. Want to make granular fertilizer by your own, go to https://organicfertilizerproductionline.com/granulation-plant/

Fertilizer is mainly granules. We have professional fertilizer granulator and fertilizer granulation production line
Our hot selling fertilizer granulators include drum granulator, disc granulator, new organic fertilizer granulator, roller granulator, etc.

How to make powder fertilizer from cow dung?

What kind of fertilizer manufacturing equipment is needed to make cow dung into powdered organic fertilizer?

1. Tipping machine. The function of this machine is to turn the fermented materials evenly, make them fully contact with the air, disperse part of the water, and crush the large and small materials into powder. It has the function of pulverizer.

2. Forklift feeder, the function of this machine is to store the fermented materials and transport them evenly and quantitatively to the next link. This machine is equipped with frequency converter, which can adjust the conveying speed of belt conveyor. The silo is equipped with anti smashing net, which can make the materials fall into the silo slowly and separate the large materials. The middle and lower part of the silo is equipped with an anti blocking mixing device to prevent material blockage.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

3. The new chain crusher can crush the fermented material into powder with more than 40 mesh, and the moisture content of the material is controlled below 40%.

4. Drum screening machine, the role of the machine is to screen the crushed materials, finished materials into the next process. As the screened material is semi wet, the screen is easy to block, and generally equipped with anti blocking and impact devices. Bulk or granular materials are sifted out to see their composition for re fermentation or disposal.

5. Dynamic batching machine. The function of this machine is to mix several materials in strict accordance with the set proportion. Several kinds of materials are gathered on the belt conveyor and transported to the mixer for mixing. The batching accuracy of this machine is 5 ‰.

6. The double shaft mixer or the single shaft mixer, the equipment needed for the production of biological fertilizer, can play the role of continuous mixing belt conveying, so that the materials can be fully mixed evenly.

7. Buffer bin. The function of this machine is to store finished organic fertilizer materials. This machine is equipped with frequency converter, which can adjust the speed of the conveyor. It can realize the electrical control of the packing scale, transport the materials when needed, and stop the transport when not needed, so as to ensure that the powder packing scale has flowing materials at any time and will not cause material blockage.

8. This machine is used for quantitative packaging of finished materials (20-50kg). There are two types of bucket (weighing before bag sticking and directly dropping after bag sticking) and no bucket (weighing after bag dropping). The bucket scale is equipped with automatic folding machine, automatic sewing machine and automatic trimming machine, which only needs one person to operate.

How to make fertilizer for cabbage?

1. Before transplanting, plant according to the standard, the aperture (top) is 13-15cm, 10-12cm, mix the fertilizer used in the whole growth period, evenly apply it to the bottom of the fertilizing hole, dig the pool for 8 times, fertilize – 10cm in front of the hole, transplant cabbage seedlings, and cover the soil with fertilizer by the way.

The distance between root planting and hole fertilization is always 8-10cm, which is easy to absorb and will not cause seedling burning.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

2. After transplanting or 15-20 days after transplanting, a fertilizing hole with a depth of 13-15cm and a diameter of 10-12cm was dug in the center of every 4 plants. During the whole growth period, all the chemical fertilizers were mixed evenly and then applied to the bottom of each fertilizing hole, and the soil was immediately covered.

Cabbage in the preparation, the whole growth period of fertilizer should be fully mixed, evenly spread on the cultivated land, through repeated rake, fertilizer soil fully mixed, to achieve the whole surface soil fertilizer mixed, the preparation and transplanting.

Now, let me introduce the drum granulator.

Working principle of drum granulator:

The working principle of this series of drum granulator is: the main motor drives the belt and pulley, which are driven to the transmission shaft through the reducer, and work together through the open shaft installed on the gear and the large gear teeth fixed on the body.

The material is fed from the feeding end through the cylinder. Through the function of the internal structure of the cylinder, the particles are made and finally come out through the air outlet. With the continuous entry of materials, the continuous rotation of granulator, in order to achieve mass production.

This machine is the main machine of NPK fertilizer production line.

Advantages of NPK fertilizer production line:

1. Raw materials are widely used
2. The spheroidization rate is high and the survival rate of biological bacteria is high.
3. The process is short

More details, https://organicfertilizermachines.com/fertilizer-mixer/

Why using organic fertilizer?

With the improvement of people’s living standards, it has become a new trend to buy natural and organic food from the dining table.

Therefore, we have to mention the way food is grown in our daily life – organic farming. It’s a way that all farmers and all growers are constantly looking for to ultimately increase production and make their food natural, organic and healthy, thus meeting market demand.

To make your own organic fertilizer, choosing the right organic fertilizer machine.

Here, we have to mention organic fertilizer, because without organic fertilizer, we can not have too many healthy vegetables, fruits, meat and milk, so the production of organic fertilizer is the key factor.

If you have dairy farms, pig farms, fruit, vegetables, flowers, trees planting base, then choose the appropriate fertilizer and advanced organic fertilizer production equipment is very important.

Benefits of organic fertilizer:

Organic fertilizer is the safest and most effective way to improve the healthy growth and increase the yield of plants, which are some common benefits of organic fertilizer for healthy planting and harvest.

1. Improve the fertilization rate of soybean

Organic fertilizer contains comprehensive, constant and balanced nutrients, such as nitrogen, phosphorus, potassium and other trace elements, which can promote siol’s water retention, nutrient retention capacity and soil structure, so as to completely improve soybean fertility. By absorbing the best nutrients in the soil to provide effective plant growth, it is beneficial and healthy, and the final product quality and crop yield will change significantly.

2. Reduce damage to plants.

The finished organic fertilizer after composting and fermentation can reduce the damage to plants, because untreated organic fertilizer should not be used, because fresh fertilizer containing dangerous bacteria may damage crop roots, some may adhere to crops and cause direct pollution, and some may enter the soil. Soil can also cause indirect pollution, including grass or weed seeds and organic compounds that are not conducive to crop growth.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

In addition, the unfermented feces can only be absorbed by crops after fermentation, and the fermentation process can be significantly completed by turning the fermented compost to machinery, because in this process, the organic waste will be decomposed by mycelium and turned into organic fertilizer, because the process is very slow.

During the process, the risk of overfeeding and burning of plant roots will be reduced; Organic fertilizer production lines are not as nutrient rich as synthetic fertilizers because they can burn their roots and damage seedlings. Organic fertilizer production lines can meet all the requirements of producing high quality and uniform organic fertilizer.

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3. Protect the environment

Farm manure will be recycled and converted into organic fertilizer, which is a renewable resource. According to different organic raw materials, it can be reprocessed into powder, particle and ton bag organic fertilizer, which can be absorbed by plants. The new organic fertilizer granulator is a kind of fertilizer granulator with simple operation and high efficiency. It can recycle animal manure and reduce environmental pollution.

Slow release organic fertilizer also has the advantage of enhancing the environment. Unlike chemical fertilizers, they are water-soluble, which allows any excess unused fertilizer to be washed away by rain or large amounts of watering, and eventually into groundwater and contaminate streams and lakes. Organic fertilizer can improve the water retention capacity and nutrient absorption capacity of siol, and reduce the possibility of leaching.

4. Increase profitability

More and more organic and natural fertilizers are loved by plant growers. If you have a lot of organic raw materials in your farm, then the finished products and qualified organic fertilizers are evenly packed in bags through automatic packaging machine. It must have a better market and increase additional profitability for you. Organic fertilizer has many advantages.

More details on organic fertilizer production, go to https://organicfertilizermachines.com/

Why so many people use organic fertilizer for their plants?

The advantages of organic fertilizer processed by organic fertilizer manufacturing equipment are as follows:

(1) Organic fertilizer is a kind of agricultural fertilizer processed by the equipment system of organic fertilizer production line. Organic fertilizer not only contains a large number of nutrients and trace elements necessary for plants, but also contains rich organic nutrients such as humic acid, Vitamins, auxin, antibiotics and small molecule compounds of organic nitrogen and phosphorus.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

Therefore, organic fertilizer is the most comprehensive fertilizer. In addition, the amount of organic fertilizer allowed varies widely and usually does not harm crop growth. The use of organic fertilizer not only increases the crop yield in the current season, but also remains effective after several years, and the effect of fertilizer is slow and lasting.

(2) Organic fertilizer can improve soil physical and chemical properties and soil fertility. Organic fertilizer contains a lot of organic matter, generally about 200g / kg. Organic matter is an important material basis of soil fertility. Humus is the main part of soil organic matter, accounting for 50% – 65% of the total soil organic matter.

Cow Dung as Commercial Fertilizer
Cow Dung as Commercial Fertilizer

Humus is a complex organic colloid, which can adjust and buffer soil pH. Increasing the amount of soil cation substitution can improve the soil fertility retention; Increasing the content of soil organic matter is conducive to the formation of good soil structure, especially water stable aggregates. Increasing soil structure can improve soil compactness, aeration, water holding rate and thermal conditions, which have a good effect on water and determine soil fertility by fertilizer, gas and thermal conditions.

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It is beneficial to improve the physical and chemical properties of soil and improve soil fertility.

(3) Organic fertilizer promoted soil microbial activity. Soil microorganism plays an important role in the transformation of organic matter, and is one of the important indicators to measure the level of soil fertility.

For example, the mineralization process of organic matter in soil, the effective process of organic nitrogen and phosphorus in soil and the biological nitrogen fixation process of beans are all related to the role of soil microorganisms.

Therefore, on the one hand, the application of organic fertilizer increased the number and quantity of beneficial microorganisms in soil, on the other hand, it provided good environmental conditions for soil microbial activity, and significantly enhanced soil microbial activity.

How to make quality bio organic fertilizer products?

Organic fertilizer production line uses organic fertilizer fermentation technology to process animal manure into harmless fertilizer, involving two kinds of probiotics, one is mature bacteria, the other is functional bacteria, which play different roles. The former is a kind of rotten animal manure, while the latter is used to regulate the effect of organic fertilizer.

What kind of bacteria are these probiotics?

Rotting bacteria is a new generation of high efficient manure decomposition agent independently developed. The product contains bacillus, mold and other complex microbiota, rich in protease and cellulase, with the advantages of fast deodorization, strong activity and h

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

igh efficiency! It has the following functions:

 

1. Treatment of harmful bacteria in animal feces.

Through continuous high temperature and microbial balance, harmful bacteria, insects, eggs, grass seeds and other crop pests in feces can be quickly and completely killed, and the reproduction of pathogens is inhibited.

2. Deodorize and improve environmental quality

Deodorization is one of the main characteristics of organic fertilizer fermentation. Rotting bacteria can decompose organic matter, organic sulfide, organic nitrogen and so on, which can inhibit the growth of rotting microorganisms and greatly improve the environment of the site.

3. Rich nutrients

In the process of treatment, nutrients change from ineffective and slow effective state to effective and fast action state. To form natural materials with excellent water absorption and retention characteristics, prevent the loss of fertilizer and water, and become a good natural protective film of soil, so as to achieve the role of nutrient enrichment.

What to do before organic fertilizer production?

Organic fertilizer production line is the production line of organic fertilizer particles and organic fertilizer powder. As we all know, if you want to granulate organic fertilizer, you must first make it into powder, and then granulation, so the powder production line is an important part of the particle production line.

Now, I will introduce the process of the organic fertilizer production line in detail together with the granular organic fertilizer production line. According to the process layout, the process flow of granular organic fertilizer production line is: Fermentation – crushing – mixing – granulation – drying – Screening – Coating – packaging. The technological process of powdered organic fertilizer includes the above four processes (fermentation, crushing, screening and packaging).

Organic Fertilizer Production Process
Organic Fertilizer Production Process

The preparations for the construction of the organic fertilizer processing plant are as follows:

1) The construction of organic fertilizer production line should meet the requirements of environmental protection policy. Environmental protection is not only the desire of the people, but also the policy requirement of the development of agriculture and animal husbandry for environmental protection.

2) The source of raw materials and its surrounding radius determine the location of the factory, site investment, transportation investment, etc.

3) The type of raw materials determines the detailed equipment used in each process stage and affects the investment price of the equipment.

4) The production scale of an organic fertilizer production line is from 3000 tons to 250000 tons per year, which determines the capacity demand of the equipment and affects the price.

5) The recovery of resources mainly depends on the recovery of agricultural non-point source wastes, such as fuel and electricity raw materials and biogas residue as organic fertilizer raw materials.

6) The organic fertilizer production line can be used as feed for other purposes.

7) Construction site: the production site scale and investment scale must be determined according to the planned production scale.

Why fermentation before organic fertilizer production?

Organic fertilizer production line is made of fresh chicken manure and pig manure, and it does not contain any chemical components. However, chicken and pig have poor digestion ability, which can only consume 25% of nutrition, while 75% of the other nutrients in feed are discharged with feces.

Wheel Type compost turner machine for cow manure powder fertilizer production
Wheel Type compost turner machine for cow manure powder fertilizer production

Therefore, the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other components.

What is the reason for the fermentation of organic fertilizer production line?

Bio Fertilizer Compost Plant
Bio Fertilizer Compost Plant

The reason of fermentation in organic fertilizer production line

(1) In the fermentation process of organic fertilizer production line, the odor produced by compost should be prevented and controlled, and secondary pollution should be avoided. Adding fermentor or fast decomposing bacteria in compost can reduce odor in a short time, and the sensory effect is good. Or the odor produced by composting plant can be treated by biological deodorization technology.

(2) In the process of organic fertilizer production, the factors that affect the fermentation and microbial reproduction of organic waste must be effectively controlled. The main factors are the organic matter content, water content, C / N ratio, oxygen concentration and temperature and pH value in composting process.

On the one hand, the carbon nitrogen ratio, temperature, humidity, pH value, oxygen content and other nutrients needed for the growth and reproduction of each microorganism strain were satisfied by various factors; On the other hand, different nutrient content will produce different fertilizer effects.

For example, high carbon content can increase soil fungi, nitrogen elements help increase soil bacteria, and calcium has a significant effect on the resistance of crops.

(3) Strictly control the heavy metal content in raw materials to prevent microbial poisoning in the later production process, and the heavy metal content in the organic fertilizer products exceeds the standard, and pollutes the soil and crops.

(4) After analysis and detection, the content of trace elements such as organic matter, humic acid, nitrogen, phosphorus, potassium and the number of living bacteria should meet or exceed the national standards.

What is bio-fertilizer?

Biological fertilizer, namely microbial fertilizer, referred to as bacterial fertilizer, also known as microbial inoculant. It is a special microbial product, which contains a lot of beneficial microorganisms, which can fix nitrogen in the air and activate nutrients in the soil.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Detailed info on bio fertilizer production, go to https://organicfertilizermachines.com/bio-organic-fertilizer-production-line/

In the soil, improve the nutritional environment of plants, or produce active sunlight in the life activities of microorganisms and stimulate the growth of plants. In the production of bio organic fertilizer, bio fertilizer is as important as chemical fertilizer and organic fertilizer.

In  fertilizer production line for bio fertilizer, this series of fertilizer machine can use simple composting machine to ferment raw materials, and the fermentation machine will be equipped with fermentation composting machine.

Then, fertilizer crusher, fertilizer mixer and fertilizer crusher will be equipped to deal with the raw materials. We can use chain crusher and horizontal mixer to deal with organic raw materials. Next, in the production of organic fertilizer granulator, it must be equipped with fertilizer granulator in the bio fertilizer production process.

5 secrets you should know on bio fertilizer production

In the process of bio fertilizer production, different types and series of fertilizer equipment will be equipped to produce bio organic fertilizer.
How to make bio organic fertilizer granulator in the process of fertilizer manufacturing?

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

1. After the second fermentation to produce organic fertilizer according to the above steps, pile up the organic fertilizer for the second time for fermentation, and then reduce the temperature to 40 ℃ for about 15-20 days. When making organic fertilizer, we also need to use fermentation composting machine in the organic fertilizer production line. Bacterial agents with the functions of phosphorus, potassium, nitrogen fixation and underground pest control were evenly added to the fermented organic fertilizer in proportion of 1:500.

2. The standard of bio organic fertilizer can be reached within 7 days after adding functional bacteria and fermented organic fertilizer to the compost.
3. Screening and storing the fermented bio organic fertilizer.
4. After pelleting, the functional pure biological organic fertilizer will be pelleted successfully. According to the different raw materials, we choose granulator, disc granulator and roller granulator, which can also be used in the production process of NPK fertilizer to produce NPK and compound fertilizer.
5. The moisture content of the granules made only by drying, cooling and packaging is relatively high, so it is necessary to dry the moisture to less than 20% of the standard of organic fertilizer. When choosing dryer, bio organic fertilizer should be chosen. At low temperature (below 80 ℃), dry organic fertilizer particles should be packaged directly after cooling in cooler.
three

How to use compost?

Commercial compost can be produced by using compost line to produce compost granulator. Composting does not use municipal solid waste, sludge as raw materials, heavy metals exceed the standard, without high temperature or harmless treatment of inferior compost.

Fertilizer: must be applied after fermentation and ripening, and should be applied selectively according to soil quality. For example, in cohesive soil, compost should be used, and fertilizers with high content of mineral elements, such as sheep manure and cattle manure, should be used. Is applied.

Cow Dung as Commercial Fertilizer
Cow Dung as Commercial Fertilizer

Fresh faeces contain cellulose and lignin that are difficult to decompose. Carbon and nitrogen are relatively large, and most of nitrogen is fertilizer. If fresh manure is used directly, it will compete with crops for fertilizer. In the process of microbial decomposition, soil nutrients and water are absorbed.

When fermenting fertilizer, composting diverter is the main equipment to complete the fermentation process. In the composting process or biological fertilizer production process, sometimes the composting machine is used to simplify the natural fermentation process and save the time of composting fertilizer.

Green manure: mainly pay attention to the variety characteristics of green manure, sowing time, sowing time, etc. On the other hand, it is necessary to apply green manure properly to achieve the effect of small fertilizer and large fertilizer.

Cake fertilizer: only used as topdressing. When applied directly, cake fertilizer should be fully crushed, and then put into the ditch, slightly separated from the root system, so as to avoid rooting. The system will not burn off heat during fermentation.

In addition, in the application of compost, we should also pay attention to the use of inorganic fertilizer, biological bacteria fertilizer, etc., in order to meet the nutritional needs of crops. When making fertilizer, we should use and equip more different types and series of fertilizer equipment in the fertilizer manufacturing process. Want to make your own compost, go here.

Complete sets of systems for bio fertilizer production project

Bio organic fertilizer production line technology is a kind of organic fertilizer produced by harmless treatment of specific functional microorganisms and mainly from animal and plant residues (such as livestock manure, crop straw, etc.) and fermentation equipment.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

Organic materials. It is a kind of fertilizer with the function of both microbial fertilizer and organic fertilizer. Organic fertilizer produced by biological organic fertilizer production line equipment contains a variety of nutrients, nutrient balance, and fertilizer use time is long. Organic fertilizer contains a large number of beneficial microorganisms, which can promote the biotransformation process in the soil, and is conducive to the continuous improvement of soil fertility.

Bio organic fertilizer production line technology. Organic fertilizer granulator equipment can be used as a stirring toothed granulator. By using the high-speed rotating mechanical stirring force, the resulting aerodynamic force and the resulting aerodynamic force, the fine powder material can enter the machine continuously to realize the mixing process, granulation, spheroidization and densification, so as to achieve the purpose of granulation.

This granulation method makes the granular material have higher spheroidization rate, more beautiful, and saves energy.

Pay attention to the use of bio organic fertilizer manufacturing equipment:

1. It is forbidden to put iron, stone, wood and other sundries into the machine to avoid damaging the equipment. During granulation, it is forbidden for the pressing roller and the template to contact idling.
2. If the particles are cracked or compressed insufficiently, the coarse fiber material formula should be reduced to less than 50%.
3. When pelleting occurs, if there is no pelleting or organic fertilizer is not discharged, the template should be replaced, and some fiber materials can be added to restart pelleting.
4. Check the belt tightness frequently. If the transmission leaks oil, replace the oil seal in time.

Compost Turner Tunnel Type
Compost Turner Tunnel Type

The organic fertilizer produced by the equipment for biological fertilizer production contains a large amount of nutrients needed by plants, and the nutrient supply to plants is relatively mild and durable. Bio organic fertilizer also contains a variety of trace elements.

Due to the integrity of various nutrients in organic fertilizer, and these substances are completely non-toxic, harmless and pollution-free natural substances, it provides the necessary conditions for the production of high-yield green food. Organic fertilizer contains many kinds of sugars. The use of organic fertilizer will increase the kinds of sugars in the soil. For carbohydrates, with the release of a large amount of energy in the process of organic matter degradation, the growth, development and reproduction of soil microorganisms have energy. More info on bio fertilizer production, go here.

How to make organic compost more efficiently?

Now fertilizer producers can produce compost fertilizer by using compost fertilizer equipment and fertilizer manufacturing technology. How to improve the efficiency by using fertilizer equipment to produce compost fertilizer?

How can compost fertilizer processing equipment work faster and improve efficiency in the process of compost fertilizer manufacturing? In the process of compost fertilizer equipment production, it needs materials, water, how to add water to produce good particles, how to make the granulator faster and more efficient, and the proportion of working water is very important. Next, we discuss the addition of water to the granulator.

Bio Fertilizer Compost Plant
Bio Fertilizer Compost Plant

Compost fertilizer production line

In the process of compost fertilizer processing equipment, the material must be sticky. Some materials are loose after fermentation and are not easy to produce grains. In this case, some water or adhesive is required to increase viscosity. In the process of compost fertilizer granulation, water or binder can be added to ensure the granulation of materials.

The new compost fertilizer processing equipment adopts wet granulation, and the fermented material can be directly granulating without other operation. Roller granulator is produced by boring normal temperature process, and is suitable for granulation of low viscosity or low content materials.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

If the moisture content of the material is too high, some dry materials can be added to neutralize the water. If the moisture content of the material is too low, water can be added appropriately to facilitate granulation.

The new type of compost fertilizer processing is a new and renovated compost fertilizer manufacturing equipment with the development of agriculture, the improvement of technical level and the diversification of demand.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

The new type of wet granulator can choose compost fertilizer. As long as it can ferment various compost substances effectively, it can be granulating through new compost fertilizer processing equipment, which breaks through the limitations and obstacles of traditional technology. In addition, the new type of compost fertilizer wet granulating machine can be used to produce grain.

It is not necessary to stop the processing of raw materials, grinding, drilling and other tasks before granulation. Therefore, it can directly realize batching and direct granulation, which not only saves a small amount of power input, effectively reduces the cost, but also improves the working efficiency, convenience, rapidity and satisfaction. The new compost fertilizer processing equipment also realizes high compost content and realizes the exclusive production of pure compost fertilizer.

Using these machines in a complete compost fertilizer production line can not only improve the efficiency of the work, but also improve the utilization of raw materials.

Function of organic fertilizer in composting process

What role does composter play in daily production, especially in composting? What kind of equipment is composter? The following is a brief introduction of organic fertilizer composter. Carry out daily production more effectively to improve economic benefits.

Large Compost Storage Bin
Large Compost Storage Bin

The organic fertilizer dumper has three main functions in the daily fertilizer manufacturing process

1. In the process of organic fertilizer tipping bucket, in the process of raw material compounding, various raw materials can be effectively integrated to make the raw materials fully integrated.

2. In the process of daily chemical fertilizer production, the organic fertilizer tipper can make the raw material fully contact with the air to adjust the temperature, and make it more fully ferment through continuous stirring.

200000 Ton Large Scale Complete Production Lines to Make Compsts
200000 Ton Large Scale Complete Production Lines to Make Compsts

3. The organic fertilizer hopper can change the permeability of raw materials in the mixing process, thus greatly improving the nutrition of raw materials.

In the whole compost fertilizer production process, the composter, which is usually used in the production line of organic fertilizer, helps to ferment the raw materials of organic fertilizer and plays the role of fermentation.

It is one of the indispensable equipment in the whole fermentation process. The use of equipment not only requires its excellent quality, but also requires a full understanding of the equipment and its use methods.

Only a deeper understanding of the equipment and the service life of the equipment, the final result can effectively increase profits, only faster and effectively improve production efficiency, can more directly increase revenue. Therefore, after purchasing fertilizer equipment, it is necessary to understand the use of the equipment and its role in the production process. Equipment.

Organic Fertilizer for Crop Production

With the continuous development of agricultural modernization, organic fertilizer manufacturing machine plays an important role in agricultural production. Agricultural products grown with organic fertilizers taste good and can effectively maintain their own unique nutrition and flavor, such as fruits and vegetables. The public gradually realized the role of organic fertilizer in agricultural production.

First, organic fertilizer has a large number of beneficial microorganisms, which can decompose the organic matter in the soil, increase the particle structure of the soil and improve the composition of the soil. Microbes spread very fast in the soil, like an invisible web. After the microbial cells die, there are many test tubes in the soil. These pipes not only increase the permeability of soil, but also make the soil soft and not easy to lose nutrients and water, thus improving the water storage of soil and avoiding and eliminating soil hardening.

Secondly, organic fertilizer can effectively inhibit the reproduction of harmful microorganisms, so less spraying can be done. If you take the medicine for years in a row, it can effectively inhibit underground pests, labor, money and pollution.

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

Thirdly, 95% of trace elements in soil exist in insoluble state, which can not be absorbed and utilized by plants. Microbial metabolites contain a lot of organic acids. Commercial organic fertilizer, which is processed by NPK fertilizer granulating machine, can rapidly manufacture calcium, magnesium, sulfur, copper, zinc, iron, boron, molybdenum and other trace elements necessary for plants. The dissolved mineral elements can be absorbed and utilized by plants directly, which greatly improves the fertilizer supply capacity of soil.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

Fourth, the microorganisms in organic fertilizer have strong vitality. Long term soil survival, nitrogen fixing bacteria, phosphorus removal bacteria and other microorganisms can release potassium and phosphorus from the air, which are not easily absorbed into the soil by crops and continuously supply crops. Nutrients. Organic fertilizers also have long-term effects.

Fifth, the actual utilization rate of fertilizer production line is only 30% – 45%. The loss of fertilizer is decomposed and released to the atmosphere. Some of the soil erosion is considered to be missing, and some are fixed in the soil and cannot be absorbed directly by plants. When applied to organic fertilizer, soil structure can be improved due to beneficial biological activity, which increases the ability of soil water conservation and nutrient, thus reducing the loss of nutrients. More detailed info, welcome go to https://www.wastetofertilizer.com/

Phosphorus and potassium, together with beneficial microorganisms, increased the effective utilization rate of fertilizer by 50%.

Quality Organic Fertilizer Production Solutions

The fertilizer machine manufacturer of the organic fertilizer production line will tell you the reason for the caking of organic fertilizer. The sx manufacturer of the organic fertilizer production line said in the last article that in fact, the premise of prevention is to find out the cause of caking. Everyont also knows that caking is not conducive to the use of organic fertilizer, and has a certain impact on the production and use of organic fertilizer. Want to answer why pig manure organic fertilizer production line caking.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

We usually use the materials for fertilizer production, such as ammonium salt, phosphate, trace element salt, potassium salt, etc., most of which contain crystal water and are easy to absorb water and caking, such as ammonium sulfate, which is easy to caking in use. When urea meets with trace element salt, it is easy to agglomerate when releasing water, mainly because urea replaces trace element salt. The crystal water becomes mushy and agglomerates.

Compost Made from Organic Waste
Compost Made from Organic Waste

In the process of chemical fertilizer production, chemical fertilizer production is generally non closed. In the production process, the higher the air humidity is, the easier the fertilizer is to absorb water and caking. If the weather is dry or the raw materials are dry, the fertilizer will not agglomerate easily.
Organic fertilizer production line

The higher the room temperature of extruder granulator, the easier to dissolve. Generally speaking, raw materials will dissolve in their own crystal water, leading to caking. The higher the temperature of nitrogen, the water will evaporate and not caking easily. The temperature is usually higher than 50 ℃. We usually need heating to reach this temperature.

Cattle and Cattle Waste
Cattle and Cattle Waste

The greater the pressure applied on the fertilizer, the easier the contact between the crystals and the easier the agglomeration; the smaller the pressure applied, the less the agglomeration.

The longer the fertilizer is placed, the easier it is to agglomerate. The shorter the time, the less likely it is to agglomerate.

Only when the production line of organic fertilizer does not ignore the problem of caking, can we find out the reason of caking. Serious caking may even affect the use efficiency of organic fertilizer.

How organic fertilizer is made?

The organic fertilizer production line from sx organic machines is designed for the production of organic fertilizer granulator. In the process of organic fertilizer production, different types of fertilizer equipment are equipped to complete the production process. Here, we introduce the characteristics of organic fertilizer.

In the process of organic fertilizer production, organic fertilizer can be divided into powder organic fertilizer and granular organic fertilizer.

Among them, the technology of powdery organic fertilizer is relatively simple

1. Check the ingredients of your raw materials (such as plant ash, furfural residue, humic acid, etc.) to understand the accurate nutritional composition and proportion of each raw material, which plays an important role in the production of organic fertilizer;

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

2. The general production process of organic fertilizer requires the content of nitrogen, phosphorus and organic fertilizer granulator or disc granulator or roller granulator; the production process of organic fertilizer requires the content of nitrogen, phosphorus and potassium to be more than 4% and the content of organic matter to be more than 30%. So organic fertilizer can be mixed, crushed and packaged.

In addition, fertilizer equipment such as drum granulator, organic fertilizer granulator, disc granulator or roller granulator is required for organic fertilizer granules. The production of organic fertilizer requires the same raw materials as powder fertilizer, but after adding binder (bentonite or green palygorskite), the final particles need to be dried by rotary dryer.

Organic fertilizer production line

There is also an organic fertilizer with livestock manure, domestic waste and plant straw as the main raw materials.

The production process of the organic fertilizer is as follows: raw material drying, crushing, fermentation, mixing (mixed with chemical fertilizer). And other organic or inorganic substances, so that nitrogen, phosphorus, potassium content into particles (or not into particles, powder) and then packaging.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

If the raw material is humic acid or peat, the organic fertilizer will not be fermented in the production process, and there is no need for fermentation. Other steps are the same as above.

As a professional fertilizer machinery manufacturer, we mainly produce all kinds of fertilizer equipment to complete the fertilizer production process. Our main products include not only fertilizer granulators, but also different types of fertilizer production lines.

Bio Fertilizer Production Easy Tips

The production of organic fertilizer or bio fertilizer granulating machine can use fertilizer manufacturing technology, and a complete fertilizer production line is designed to produce pelletizer, and different types of fertilizer machines are equipped in the process of fertilizer manufacturing.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

The so-called bio organic fertilizer production line is actually the ordinary organic fertilizer production line. The main reason for the difference between biology and common organisms is that in the process of production, the production line of bio organic fertilizer increases the link of adding microbial agents, which leads to the final production of organic fertilizer and bio organic fertilizer.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

The production line is organic fertilizer fermentation. In order to better explain the difference between the two production lines, let us first understand the difference between the production process of organic fertilizer and the production process of biological organic fertilizer.

Flow flow of organic fertilizer production line:

The basic process of the production line is as follows: the use of fermentation compost dumper to collect raw materials, and then stack and ferment raw materials can save more time. Next, the raw materials are crushed by the fertilizer pulverizer, and then screened by the screening machine. Raw material, then premixed. Next, the granulator is made by a fertilizer granulator. After granulation, the granulator is treated with a dryer and a cooling machine. Finally, the screening machine is used to screen and pack the high quality fertilizer.

Compost Turner for Cow Dung Disposal
Compost Turner for Cow Dung Disposal

Process flow of bio fertilizer production line:

In the process of bio organic fertilizer production line, raw materials shall be collected first, then bio fermentation with organic fertilizer starter shall be used to complete fermentation of semi-finished organic fertilizer products, then premixes shall be crushed and then pelletized, and then the granulator shall be dried and cooled by the fertilizer dryer dryer and cooling machine. Finally, the second screen and the pelletizer are packed.

Compost bagging Machine for Sale
Compost bagging Machine for Sale

From the above two kinds of organic fertilizer production, we can see that fermentation is the first and most important link of organic fertilizer production, because the final use effect of the organic fertilizer is in this link.

As a professional fertilizer machinery manufacturer for organic fertilizer equipment and inorganic fertilizer equipment, we not only designed the organic fertilizer production line, but also designed the biological fertilizer production line. These equipment will also be used in the bio fertilizer production line. Production of bio organic fertilizer granulating machine.

All Things You Need to Know about Organic Fertilizer

With the continuous development of economy, various negative effects caused by environmental pollution also follow. If we can not solve the problem of air pollution for the time being, the consequences will be more serious. While bringing adverse effects to people’s lives, it also directly leads to more dangerous diseases, which makes more and more users use the production process of organic fertilizer and worries many manufacturers. At the same time, users themselves are more worried about this situation. How does the organic fertilizer machine, disposal , welcome go to https://www.wastetofertilizer.com/

Organic Fertilizer Granulation Plant
Organic Fertilizer Granulation Plant

The use of users is more concerned by enterprises. In the development of new products, also according to the use of improved. When tracking the after-sales situation, manufacturers usually send appropriate manpower to interview users who purchase organic fertilizer equipment, and record various situations encountered in use, so as to facilitate future production and provide corresponding opinions to users. The use of users directly leads to the research and development direction of new products.

Organic fertilizer manufacturing process equipment by sx needs fermentation dumper, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

In the use of organic fertilizer manufacturing process will encounter a variety of problems, because no one can guarantee that the equipment will never have any problems, organic fertilizer production line occasionally problems are normal.

The main problem occurs in the normal use of the process, so it is necessary to conduct proper after-sales tracking. We give users a certain sense of security, provide them with suitable NPK fertilizer granulator, let users know their own equipment, the error will be reduced to a small.

Remarkable Website – Bio Fertilizer From Animal Manure Will Help You Get There

The production process of organic fertilizer is suitable for the production of organic fertilizer in chicken manure, duck manure, goose manure, pig manure, cow manure, sheep manure, pigeon manure, rabbit manure and other common animal manure. If 10-20% plant straw is added, the effect will be better.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

Treatment methods of organic fertilizer manufacturing process
Production technology of animal manure organic fertilizer

1. Raw materials: livestock manure, straw powder (grass powder, sawdust, bran, mushroom substrate, cake), starter, organic fertilizer equipment.

2. Production method: Sprinkle 20-30cm fertilizer. Sprinkle with grass powder, then sprinkle with manure thinner. Sprinkle fertilizer, rice straw powder and diluted bacterial solution again. After turning over, check the drying humidity of fermentation materials.

The drying humidity is about 60%, that is to say, hold the fermented material tightly with your hand, and feel the watermark on your hand, but there is no water drop. If the fermentation material is too dry, sprinkle appropriate amount of water when turning again. If the fermentation material is too wet, add dry manure or dry soil.

After mixing, pile up and cover with a layer of straw or film for fermentation. Use compost turning machine to process fermentation materials on time.

3. Fermentation time: 7-10 days in summer, 10-15 days in spring and autumn, and fermentation in plastic greenhouse in winter. The organic fertilizer after fermentation was dark brown, and the odor was reduced.
Fermented organic fertilizer

1. Mix the starter and fermentation material in proportion to start fermentation.

2. The fermentation process needs oxygen supply. Composting trucks are used to turn over materials and increase oxygen supply. Generally, fermentation can be completed in 5-7 days.

The organic fertilizer fermented in this way can be directly used as basic fertilizer for crops. If further treatment is carried out, other organic fertilizer equipment, granulator granulation, drying, cooling, bagging and selling as commercial fertilizer are required. More detailed info you want to know on organic fertilizer machines, go to https://organicfertilizerproductionline.com/compost-fertilizer-making-machine/

How 3 Things Will Change The Way You Approach Microbial Fertilizer

Microbial fertilizer can also be produced in the process of fertilizer manufacturing. As a new type of organic fertilizer, it can be produced through the production line of biological fertilizer, and its price is far higher than that of fertilizer and organic fertilizer. So almost all people who have used microbial fertilizer will choose to buy it again. What is the reason?

Cow Dung as Commercial Fertilizer
Cow Dung as Commercial Fertilizer

1. Deterioration of soil environment

The long-term use of single fertilizer leads to the deterioration of soil environment. Soil degradation will affect the reproductive and metabolic capacity of beneficial microorganisms and even lead to death. Some harmful microorganisms will take the opportunity to reproduce in large quantities. , invade the root of the plant and spread to the whole plant. Because of the growing of crops in soil, there are problems in the soil, which has a great influence on crops.

Want to make quality bio fertilizer products, go to https://organicfertilizerproductionline.com/bio-fertilizer-plant-project/

Most plants are suitable for the micro acid and micro alkali environment. However, the existence of a large number of acid ions makes the root system unable to absorb and secrete substances normally, which leads to the root nutrition can not keep up with, which affects the growth of the whole plant.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

The utilization of fertilizer decreased. The long-term use of this fertilizer in fertilizer production leads to the deposition of a large number of elements such as phosphorus and potassium in the soil. When applied again, it will not be absorbed by the soil, but it will leach along the water, resulting in acidizing the soil environment.

2. The environment of Rhizosphere Microorganism worsens

Rhizosphere is a part of the soil micro soil region which is different from soil in physical, chemical and biological characteristics due to the influence of plant root activity. The difference between soil and soil is pH value, microbial activity change, etc. Here are solutions for you to make qualified bio fertilizer products.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

The microorganisms that grow and propagate under the influence of plant roots in soil can transform organic matter into organic matter and provide nutrition for plants; meanwhile, they can secrete vitamins, etc., so as to promote the growth of plants.

The increase of acid iron content in soil will affect the change of micro ecological environment of roots, worsen the living environment of microorganisms, reduce the decomposition ability of organic matter and secretion, make the root malnourishment and affect the growth of plants.
Picture of NPK fertilizer production line and organic fertilizer production line to be designed:

3. Advantages of microbial fertilizer:

Microbial fertilizer is a product with special fertilizer effect caused by the life activities of microorganisms. It has many functions that other fertilizers do not have.

Want to make bio fertilizer pellets for your plants, go to https://organicfertilizerproductionline.com/granulation-plant/

1) Improve soil fertility: nitrogen fixing microorganisms can increase nitrogen sources in soil; phosphorus and dissolved potassium microorganisms can decompose insoluble phosphorus in soil to absorb and use crops; in addition, the application of bacterial fertilizer can rapidly propagate and form a powerful beneficial plant flora, fundamentally improve the ecological structure of soil and make the hardened soil loose and permeable.

Bio Fertilizer Compost Plant
Bio Fertilizer Compost Plant

2) Enhance the resistance and worm resistance of crops: the growth and propagation of beneficial microorganisms in fertilizer can form the dominant population of the micro ecosystem of rhizosphere soil of crops, and inhabit the growth and reproduction of other harmful microorganisms; microorganisms can stimulate the growth of crops and improve the ability of agricultural products to resist adverse environment; the strains in fertilizer can induce the production of superoxide dismutase And eliminate the harmful factors in the environment, can improve the resistance of crops and reduce diseases.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

3) Improve the ecological organic matter of crops. Microbial fertilizer can stimulate the fixed potassium, calcium, zinc and other micronutrients in the soil, and produce a variety of plant elements, stimulate and regulate the growth of crops, improve the quality of crops, improve taste and keep fresh. It is long and more resistant to storage.

Want to make bio fertilizer from manure wastes, here are guidelines for your reference.

Whether it is microbial fertilizer or organic fertilizer, we can design various fertilizer production lines through fertilizer equipment to produce various types of fertilizer. As a professional fertilizer mechanism manufacturer, we can not only produce organic fertilizer machine or NPK, but also can design different fertilizer production lines to produce various types of fertilizer granulator. For example, a bio fertilizer production line designed to produce a bio organic fertilizer granulator.

How to use bio fertilizer?

Bio fertilizer production line from SX Plants specially designed for the production of bio organic fertilizer. In the production process of bio organic fertilizer, different types and series of fertilizer equipment are equipped to complete the production process. What is the use of biological fertilizer? Share with you.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Bio organic fertilizer is a new type of fertilizer with the characteristics of environmental protection and high utilization rate. Generally, bio organic fertilizer not only contains a lot of nitrogen, phosphorus, potassium and other elements, but also contains calcium, zinc, phosphorus and other trace elements. Magnesium, sulfur, iron, boron, and a large number of organic and humic acids, with fast, slow, balanced fertilizer supply and other characteristics. How to uses thess materials to make bio fertilizer, here is the detailed production process.

In the fertilizer manufacturing process, it is equipped with different types and series of fertilizer equipment. In the production of bio organic fertilizer, the first step is to use fermentation technology to ferment raw materials to kill bacteria in raw materials. When the fertilizer mixer and fertilizer crusher process raw materials, the fertilizer granulator is the main product in the fertilizer manufacturing process. These series of machines are also equipped with organic fertilizer production line to manufacture the organic fertilizer granulator. The production process of bio organic fertilizer is mainly from raw materials to semi-finished products. There are two main production processes, one is plane composting process, the other is trough aerobic fermentation process. Small scale pilot production in the laboratory also uses sealed box / tank fermentation.

Why so many people use organic manure waste?

1. In order to improve the soil fertility, the use of nitrogen fixing microbial fertilizer can increase the source of nitrogen in the soil; dissolved phosphorus and potassium microbial fertilizer can decompose insoluble phosphorus and potassium in the soil and convert them into phosphorus. Potassium can be absorbed and utilized by crops to improve the nutritional status of crops.


2. Microbial fertilizer can produce large-scale growth and reproduction in the roots of crops, which can inhibit or reduce the breeding opportunities of pathogenic microorganisms; due to the role of anti microbial, it can reduce crop diseases; for the large-scale growth of microorganisms, mycelium can increase water absorption and improve the drought resistance of crops.
4. Reduce the use of chemical fertilizers and improve the quality of crops. The use of microbial fertilizers can improve the quality of agricultural products, such as protein, sugar, vitamins and so on. Some can reduce nitrate accumulation. In some cases, the improvement of quality is more beneficial than the increase of yield.
Using these automatic or semi-automatic fertilizer equipment to complete the production of bio organic fertilizer not only improves the work efficiency, but also improves the utilization rate of raw materials.

Want to know more info on bio fertilizer production, welcome go to https://organicfertilizerplants.com/bio-organic-fertilizer-production/

How to make organic fertilizer at commercial scale?

When using a complete organic fertilizer production line to produce organic fertilizer granulator, it usually needs three parts. Share with you. For different types of organic fertilizer granulator or organic fertilizer powder plant, the fertilizer production process is different, and different types of fertilizer equipment are needed. Line.

Disc Granulation Line
Disc Granulation Line

There are two main parts of the equipment in the process of organic fertilizer production. Because of the relationship between production time, they are independent, interrelated and inseparable. The first part is the fermentation part, also known as the fermentation trilogy.

The main equipment sequence is: the first step is premixed equipment, which is based on the ratio of carbon to nitrogen, the ratio of carbon to phosphorus, the ratio of carbon to potassium, the mixture of water and bacteria; the second part is the flipping part, namely the equipment in the flipping fermentation tank, which is turned over according to the compost temperature, water content and air permeability in the fermentation tank; the trilogy is a refining equipment, also known as semi wet material crusher, which is carried out after fermentation Because mycelium is connected with each other, it is impossible to directly granulation, so special crusher is used for crushing.

Fertilizer Screener for Quality Compost Production
Fertilizer Screener for Quality Compost Production

The second part of the equipment is the granulation part. The main equipment includes automatic batching machine, pulverizer, granulator, dryer, cooler, screen separator, coating machine, automatic packaging machine, conveyor, auxiliary equipment, including induced draft fan, dust removal equipment, heating equipment, etc. are not very different from those in fertilizer manufacturing process. These two parts are independent, because fermentation takes a certain time and process. The granulation part requires a specific process.

Disc Granulation Line
Disc Granulation Line

The interrelationship means that no complete fermentation of the first part, qualified organic fertilizer without granulation and organic fertilizer with good external quality will not produce fine products.

These machines can be used in the production of NPK fertilizer in addition to the production line of organic fertilizer, but also for the production of NPK and compound fertilizer granulating machine. In addition to these types of fertilizer equipment used in the production line, there are other types of fertilizer. In designing fertilizer production line, we will design the appropriate fertilizer production line according to the type of raw materials and other factors.

Fertilizer Application Method

Nutrient balance method is mainly used to determine the amount of fertilizer. The basic concept of nutrient balance method is that the nutrient absorption of crops is equal to the sum of nutrient supply of soil and fertilizer.

Compound Fertilizer Granules produced by NPK Plants
Compound Fertilizer Granules produced by NPK Plants

An organic fertilizer making machine converts fertilizer and straw into organic fertilizer. Part of the nutrients provided by chemical fertilizer for crops must be realized by fertilization. However, the amount of fertilizer applied to crops is not exactly the same as the nutrient supply of fertilizer. Since the crops in the current season only absorb and utilize part of the nutrients entering the farmland, considering the fertilizer utilization rate, the fertilizer amount can be calculated by the following formula:

Planned fertilizer amount (kg) = (total nutrients required for planned yield – soil nutrient supply) × fertilizer nutrient content × fertilizer utilization rate (%)

The amount of fertilizer applied to crops refers to the amount of certain nutrient elements. For specific chemical fertilizer varieties, the actual amount of chemical fertilizer should be calculated according to the following formula:

Commercial Fertilizer Production Line
Commercial Fertilizer Production Line

Planned crop fertilizer amount (kg) = physical fertilizer amount (kg) × active ingredient content (%)
Fertilizer application
Among them:
1. The total amount of nutrition required for planned yield (kg) = (planned yield / 100) × the amount of nutrition required per 100kg yield.
The plan is to increase the average yield of local crops by 10% to 15% in three years.
2. Soil nutrient supply (kg) = (yield of no fertilizer area / 100) × the amount of nutrient required per 100kg yield.
Soil fertility is usually estimated by soil sampling and testing. In the absence of laboratory conditions, it can also be estimated by the yield without fertilization (blank yield).
3. Generally speaking, the fertilizer utilization rate in current season is 30% – 35% for nitrogen fertilizer, 20% – 25% for phosphorus fertilizer and 25% – 35% for potassium fertilizer. According to the proportion, the double roll granulator can be used to treat NPK fertilizer.

Want to make your own fertilizer, go to https://organicfertilizerproductionline.com/

How to make bioorganic fertilizer?

Biological fertilizer production line is designed for the production of bio organic fertilizer granulator. In the process of fertilizer manufacturing, it is designed and equipped with different types of fertilizer machine to produce organic fertilizer granulator. The production line is designed for the production of bio organic fertilizer. What needs to be used in chemical fertilizer production?

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Bio organic fertilizer production technology and bio organic fertilizer production technology content is higher. In the ripening process, in addition to adding biological agents to promote the maturation and decomposition of organic matter, it also achieves the goal of directional ripening and deodorization. The product also needs to add microorganisms with specific functions to improve the effect of the product.

200000 Ton Large Scale Complete Production Lines to Make Compsts
200000 Ton Large Scale Complete Production Lines to Make Compsts

1. The production process of bio organic fertilizer enterprises registered by the Ministry of agriculture is mainly the production of microbial fertilizer. In the production process of fermented fertilizer, the stacking fermentation method is mainly used, and there are other fermentation methods, such as plate fermentation method. Stacking fermentation, fermentor fermentation and sealed storehouse fermentation are also used in the production. The adjustment of nitrogen ratio, the adjustment of temperature and the use of curing agent are the key to the production process, especially the application of bacterial reagents has a direct impact on the fermentation cycle and the maturity of materials.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

After the material is mature, the product is basically harmless, which is also conducive to the survival of functional bacteria in the post-treatment process.

In the post-processing of fermentation materials, most enterprises add functional bacteria to mix and shape. The dosage form of the product is mainly composed of dust, but also in the form of ball or extrusion granulation. The granule product overcomes the disadvantages of poor appearance and low cost. Grade powder products, improve the processability of products, but also improve the production cost of enterprises, have a certain impact on the survival of the effect of bacterial ring.

Groove Type Compost Turner for Small Scale Fertilizer Plant
Groove Type Compost Turner for Small Scale Fertilizer Plant

2. The types and uses of microbial strains are the core of bio organic fertilizer products. In the production process, there are usually two links related to the utilization of microorganisms: the first is to add mature bacterial agents which can promote the decomposition of materials. It is mainly composed of photosynthetic bacteria, lactic acid bacteria, yeast, actinomycetes, Penicillium, trichomonas and other complex bacteria, followed by adding functional bacteria after the material is mature.

Including high nitrogen bacteria, phosphate solubilizing bacteria, lactic acid bacteria, pseudomonas, actinomycetes, etc., therefore, for the production of bio organic fertilizer, the selection and use of microbial strains is a core technology. Only by mastering this key technology can we speed up our development. Decomposition and maturity of materials to ensure the application effect of products.

3. Sales and application: because the production cost of bio organic fertilizer is higher than that of ordinary organic fertilizer, it is mainly used for vegetables, fruits, Chinese herbal medicine and other high value-added economic crops, and has achieved good results.

Bio organic fertilizer plays an irreplaceable role in improving the quality of agricultural products, but there are still some difficulties in production and marketing. This is because high-quality agricultural products have not yet encountered high difficulties.

In recent years, bio organic fertilizer has been widely used in some ecological degradation areas and green organic agricultural product bases, which is the main development direction of bio organic fertilizer in the future. With the improvement of people’s consumption level, the production and application of bio organic fertilizer will become the mainstream.

In different types of fertilizer production lines, more other types of fertilizer equipment are designed and equipped to complete the fertilizer production process.

As a professional fertilizer machine manufacturer who has been producing fertilizer machines and designing fertilizer production lines for many years, we can design different types of fertilizer production lines, such as organic fertilizer production line, for the production of organic fertilizer granulator. The design of the fertilizer production line has many advantages, such as improving the work efficiency and simplifying the production process in the fertilizer manufacturing process.

Benefits of Organic Fertilizer Production

The advantage of organic fertilizer manufacturing process is very obvious, it can make some organic fertilizers evenly distributed, and make nutrients evenly mixed together, so that organic fertilizers play a greater role in the land.

Fertilizer Production Line for Organic Fertilizer Manufacturing
Fertilizer Production Line for Organic Fertilizer Manufacturing

Production technology of organic fertilizer

The nutrition of organic fertilizer produced by disc granulator sx is relatively concentrated. When the fertilizer enters the soil, if it is not absorbed well, it will lead to uneven distribution of nutrients. In this way, most of the role of organic fertilizer will be lost, resulting in a piece of land over nutrition, half of the land allocation is too little, so the effect is very poor. The function of disc granulator is to granulate organic fertilizer.

There are many advantages in pelletizing organic fertilizer through the manufacturing process of organic fertilizer

1. Fertilizer particles can make the soil absorb nutrients more easily, so organic fertilizer can be integrated with the land quickly.

2. Make the nutrient distribution of organic fertilizer uniform.

3. It is convenient to transport the fertilizer particles, which can be transported directly into the bag

4. It is convenient to store, and the fertilizer is stored in the warehouse after drying, so there is no need to worry about the deterioration or decay of organic fertilizer.

Slow release fertilizer production process tech

Fertilizer manufacturing technology can be used to produce organic fertilizer granulator or inorganic fertilizer granulator and other types of fertilizer granulator. Slow release fertilizer is a new type of fertilizer, we can also use fertilizer manufacturing technology to produce. Slow release fertilizer? What type of fertilizer machine should be equipped in the fertilizer manufacturing process?

Disc Granulation Line
Disc Granulation Line

Slow release fertilizer: slow release fertilizer refers to the chemical fertilizer that slowly releases the effective nutrients of crops over time through the chemical or physical action of nutrients. One or two kinds of nitrogen and potassium nutrients have slow-release effect in slow-release fertilizer. Fertilizers with slow-release nutrients have slow-release fertilizers, but fertilizers without slow-release function are mixed together to make some nutrients have slow-release effect, and they will become partial slow-release fertilizers.

Main types: ordinary slow-release fertilizer can be divided into coated slow-release fertilizer and inhibitor slow-release fertilizer. There are many kinds of classification methods of coated slow-release fertilizer. According to the main components of coating materials, it can be divided into inorganic slow-release fertilizer. Generally, the coating formed by organic matter has better water resistance, smoother, thinner surface and slow-release effect than the conventional coating formed by inorganic matter such as sulfur Coated fertilizer, organic coated fertilizer and polymer coated fertilizer. The preparation of organic coated fertilizers is relatively complex and costly. The most important problems of organic and polymer coated fertilizers in soil may have a greater negative impact on the environment and agriculture.

Coated fertilizer belongs to inorganic coated fertilizer. It is a kind of coated fertilizer that one or several other fertilizers are wrapped on the surface of one fertilizer. In the fertilizer production line, we can use the coating machine to pelletize the pelletizing machine into coated fertilizer. Like NPK fertilizer production line, after granulating in rotary drum granulator sx, we use conveyor to put granulator into coating machine for coating. Generally speaking, slow release of insoluble fertilizer can be realized by wrapping other products. Generally speaking, calcium magnesium phosphate can be used as coating fertilizer. This product has the advantages of small environmental pollution, uniform particles, uniform nutrient release and good slow-release effect.

Through the use of fertilizer machine and fertilizer manufacturing technology, more and more different types of fertilizers can be produced. In the process of different types of fertilizer manufacturing, different types of fertilizer machines are equipped in the production line to manufacture different types of fertilizer granulators. For example, in the process of organic fertilizer manufacturing, a new type of organic fertilizer granulator will be equipped. This series of fertilizer granulators are specially designed for the production of organic fertilizer Designed for pelletizer. In addition to the fertilizer granulator, a fertilizer mixer and fermentation compost will be provided, and the same equipment will be used in the production of slow release fertilizer.

A fertilizer mixer will be used to mix the raw materials, then a fertilizer crusher will be used to grind the raw materials, and then a fertilizer granulator will be used to make a granulator with a drum. Generally, a complete fertilizer production line includes these processes. Using this technology and semi-automatic fertilizer machine to produce different types of fertilizers not only improves the work efficiency, but also reduces the labor cost compared with the traditional method.

As a fertilizer machinery manufacturer, we not only design and produce fertilizer machinery and fertilizer production lines, so that fertilizer granulator can use fertilizer manufacturing technology to produce, but also design fertilizer production lines for different types of fertilizer production. Requirements and raw materials used in the production process of fertilizer granulator.

Machines to make bio fertilizer granules

What is bio organic fertilizer granulator? What is the difference between NPK and NPK? What are the advantages of bio organic fertilizer granulator? In this article, we get the answer.

What machines can be used for bio fertilizer granulation?

Bio organic fertilizer refers to the combination of specific functional microorganisms and organic matter, which is mainly composed of animal and plant residues (such as livestock manure, crop straw, etc.), and organic matter after harmless treatment and decomposition. Fertilizer has the function of increasing fertilizer.

Bio Fertilizer Granulation Line
Bio Fertilizer Granulation Line

Bio Granulator VS Compound Granulator

Difference in the production line

First of all, the biggest difference is that the production line is different, the fertilizer manufacturing process for bio fertilizer granulation is mature, and now it can be used to produce different fertilizer granulators. The production of biological fertilizer is to produce bio organic fertilizer granulator, and compound fertilizer granulator machine is so, the production line of compound fertilizer granulator is a typical fertilizer for compound fertilizer granulator.

Difference in applications

The use of bio organic fertilizer is also different, and the nutrients of bio organic fertilizer are complete. Chemical fertilizer is only one or several nutrients of fertilizer. Bio organic fertilizer can improve the quality of products; bio organic fertilizer can improve the rhizosphere microflora of crops and improve the ability of plants to resist diseases and pests. Chemical fertilizer is a single crop microorganism, which is easy to produce diseases and pests. Bio organic fertilizer can improve the rhizosphere microflora of crops and improve the ability of plants to resist diseases and pests. Chemical fertilizer is a single crop microorganism, easy to produce diseases and pests.

Difference in manufacturing process

Finally, the manufacturing process is much simpler. Because the biological fertilizer granulator equipment is also a kind of organic fertilizer granulator, the organic fertilizer granulator sometimes needs drying and cooling.
What are the advantages of bio organic fertilizer granulator?
1. Bio organic fertilizer is completely decomposed without burning roots or rotting seedlings; refined organic fertilizer is not decomposed and directly decomposed in soil after use, which may cause combustion.
2. Bio organic fertilizer decomposes at high temperature, killing most pathogens and eggs, reducing the occurrence of diseases and pests
3. Adding beneficial bacteria to bio organic fertilizer can reduce the diseases caused by the occupation of bacteria
4. Bio organic fertilizer has high nutrient content, and its odor is light and almost tasteless after deodorization.
The fertilizer machine manufacturer not only designed two kinds of fertilizer production lines, but also designed the organic fertilizer production process to produce the organic fertilizer granulator.

Bio Fertilizer Application Tips

Things needing attention in applying bacterial fertilizer

Matters needing attention in applying bacterial fertilizer. Bacterial fertilizer, also known as biological fertilizer, does not contain nutrients needed for plant growth and development. It is a new type of pollution-free compound biological fertilizer developed through scientific formula and joint processing. There are many microorganisms in the soil, mainly through the life activities of microorganisms to improve the nutritional conditions of crops. Our company produces all the equipment needed for the production of biological fertilizer.

Wrong ways to apply bio fertilizer

1. According to the local conditions, it is not suitable to apply biological bacteria fertilizer in the soil with high sulfur content and rusty paddy field, because sulfur can kill biological bacteria. For the rice field transferred by marsh, the bacterial fertilizer generally did not spread, and the spraying effect was obvious. Because of the bad temperature conditions, bacterial fertilizer is not suitable for high temperature, low temperature and drought farmland. The optimum temperature for bacterial fertilizer application is 25-37 ° C, and the effect is poor when the temperature is lower than 5 ° C or higher than 45 ° C. When the soil moisture content is between 60-70%, the effect of bacterial fertilizer is better. Roller granulation can be used to produce bacterial fertilizer. Bacterial fertilizers should not be mixed with fungicides, pesticides, herbicides, sulfur-containing fertilizers (such as potassium sulfate, etc.) and rice straw ash, because these drugs and fertilizers can easily kill biological bacteria. If you have to use the above medicine and fertilizer, you can apply bacterial fertilizer first, and then spray medicine and weeds after 48 hours. When using bacterial fertilizer for seed dressing, do not mix seeds with bacterial fertilizer, seeds with fungicides.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

How to prevent the mixed use of bacterial fertilizer? 

2. In addition, it is necessary to prevent the mixed use of bacterial fertilizer and immature farm manure. In the field of chemical fertilizer application for many years, the amount of chemical fertilizer and organic fertilizer can not be greatly reduced when applying biological bacterial fertilizer. Due to the dependence of crops on chemical fertilizer, the use of biological bacterial fertilizer instead of nitrogen fertilizer makes crops unable to adapt. The replacement amount of bacterial fertilizer should be gradually increased to replace 30%, 40% and 60% of nitrogen fertilizer in two and three years respectively. Phosphorus and potassium fertilizer can only make up, not reduce. Biological fertilizer is not a quick acting fertilizer that changes with time. It is effective when applied 7-10 days before the critical period of crop nutrition and nutrient absorption period.

Our company produces the most comprehensive fertilizer manufacturing equipment and the most complete models.

What is the technology of applying bio organic fertilizer?

Bio organic fertilizer granulator is also a kind of organic fertilizer, bio organic fertilizer granulator has more advantages for fertilizer plants  production. So how does biofertilizer production work? How to use bio organic fertilizer particles?

Bio Fertilizer Production VS Organic Fertilizer Producing

Compared with organic fertilizer granulator, the production of biological fertilizer is not complicated, but the key factor is the seed selection of fertilizer granulator. Generally speaking, flat mold granulator and new type organic fertilizer granulator are always used in the production of bio organic iron granulator. In addition to the fertilizer granulator designed for the production of bio organic fertilizer for bio fertilizer production, the bio organic fertilizer production line is also designed for the production of bio organic fertilizer granulator.

Application technology of bio organic fertilizer

So, what is the application technology of bio organic fertilizer in the production of fertilizer granulator? In order to take advantage of the advantages of Biofertilizer granulator, fertilizer should be used in the appropriate environment. Generally speaking, in the long-term dry weather environment, the application of bio organic compound fertilizer should not be mandatory, but moderate after rain.

And then appropriate amount of fertilizer. The organic matter and other nutrients of bio organic compound fertilizer are different in the production standards of various enterprises. When applying fertilizer, we need to see the nutrient content of fertilizer formula, but also look at the soil texture and fertility to determine the amount of application. Finally, hybrid application.

Bio organic compound fertilizer has general and special uses. In order to reflect the quick and long-term effect, it should be mixed with quick acting fertilizer, especially high content compound fertilizer.

New technology with continuous development

Fertilizer manufacturing process is a new technology with continuous development. It is a professional fertilizer machinery manufacturer besides biological fertilizer production. It also designs other fertilizer manufacturing processes, such as NPK fertilizer production, organic fertilizer manufacturing process BB fertilizer production line, etc.
Well, if you have any questions about fertilizer machine or bio fertilizer production, you can leave us a message. We will provide professional advice in the process of fertilizer machine or fertilizer production.

How to make bio fertilizer pellets with rotary drum granulator?

Biological organic fertilizer rotary drum granulator can make organic fertilizer from rice straw, rice husk, manure and other wastes. It is an important granulation equipment for processing agricultural waste into organic fertilizer. Burning a large number of rice straw causes serious pollution to the environment and affects people’s health. In addition, the effect of straw burning on soil fertility was very low. Processing straw into organic fertilizer with high nutrient content not only avoids environmental pollution, but also has high return, high product quality and low production cost. It is of great theoretical and practical significance to develop biomass fuel and reduce environmental pollution.

Working principle of rotary drum granulator for bio organic fertilizer

Under certain pressure and temperature, the bio organic fertilizer powder is compressed into cylindrical fertilizer by rotary drum granulator. The granulator uses extrusion force and friction force to compact sawdust and straw under high pressure and high temperature in the process of roller and drum movement. The material enters between the drum and the roller. The rotary drum is driven by a motor through a current reducer to rotate and extrude the die hole, and finally form the granular material. The main parts of rotary drum granulator are granulation roller and rotary drum. There are two kinds of granulator in our factory: single mode and ring mould.
Characteristics of rotary drum granulator for bio organic fertilizer
Organic fertilizer granulator has the advantages of low consumption, simple structure and convenient operation.

The rotary granulator has many functions and can be used in one machine. It can not only produce organic fertilizer, but also can be used for pellet processing such as feed.

3 organic fertilizer rotary drum granulator has small volume, small power and large output. It can be customized according to the user’s output.
4 rotary drum organic fertilizer production line can save drying and cooling treatment and save cost.

Application range of rotary drum granulator

Rotary drum granulator can be used for organic fertilizer granulation, such as organic fertilizer sludge, straw, peat, etc.
Cake, vegetable cake, sesame cake and peanut cake were used as the main raw materials.
The rotary drum granulator can use corn, beans, rice straw, chicken manure as raw materials for feed and mixed feed. More info on the rotary drum granulator welcome to https://www.wastetofertilizer.com/rotary-drum-granulator/

How to get NPK granules coated?

Processing sulfur coated urea in 15 t / h NPK fertilizer production line
Sulfur coated urea is a kind of coated slow release nitrogen fertilizer. In the process of NPK fertilizer production line, spherical urea is coated with a layer of molten sulfur to improve the physical properties of urea.

Sulfur coated urea is increasing in agricultural applications. With the increase of high concentration fertilizer application rate, the application amount of sulfur-containing super phosphate was relatively reduced, and the crop yield increased. The amount of desulfurization in soil increases, and the area of sulfur deficient land is expanding at home and abroad.

Therefore, the application of sulfur coated urea can not only improve the utilization rate of nitrogen, but also supplement the sulfur in soil.

Fertilizer Drying Machine for Chicken Manure
Fertilizer Drying Machine for Chicken Manure

Sulfur urea fertilizer production line equipment

Zhengzhou SX Heavy Industry Technology Co., Ltd. produces various NPK fertilizer production lines, organic fertilizer production lines and fertilizer granulation production lines. As shown in the figure, our plant specially designed a 15 t / h sulfur coated urea fertilizer production line. Sulfur urea production line equipment: 1 loader feeding hopper, 3 large angle belt conveyors, 1 rotary drum heater, 1 coating machine, 2 rotary drum powder machines and 1 fertilizer packaging machine for npk.

Processing technology of sulfur coated urea in NPK fertilizer production line

Urea particles are heated by a heater and then coated with a sulfur-containing outer film. After urea coating, it is sent to powder machine by large angle belt conveyor. The powder machine sprays particles to seal the cracks of the coating and reduce the biodegradation of the sulfur coating. Two series of machines are used to ensure the quality of fertilizer. The coating of NPK fertilizer production line on the outer layer of urea ensures the slow release of fertilizer efficiency.

The outer envelope provides a physical barrier for urea, so that urea is slowly permeated by water and decomposed by microorganism. In the soil environment, urea gradually diffuses through the envelope, and releases nutrients slowly through the envelope cracks and the structure formed naturally on the envelope surface.

How to make organic compost fertilizer at industrial scale?

Composting process is to reduce moisture and decomposition odor through decomposition and fermentation, so that manure can be used. Organic fertilizer equipment for composting livestock manure, not only can eliminate odor, but also can be used in agricultural production, provide nutrients for crops, and greatly improve crop income.

Compost fermentation, temperature rise, make it harmless. The feces of livestock and poultry contain pathogenic bacteria, parasite eggs and weed seeds. Compost is treated by organic fertilizer equipment system, and harmful substances are destroyed by the rise of fermentation temperature. During the composting process, the temperature of the fermentation product continuously rises to 70 ° C, which is enough to kill pathogens and parasites.

Compost fermentation requires oxygen for microbial activities. We can use composting turning machines with organic composting equipment to mix materials, increase material air and increase the gap between fermented materials.

Composting turning machine

Composting turning machine for organic fertilizer processing
Composting turning machine can handle open and close compost and mix compost at the same time, which solves the problem of raw material treatment and has complete functions. The composting truck runs on the track, which improves the flexibility of the machine, improves the transmission efficiency of the machine, and saves the operation cost. The material was processed by composting truck, which shortened the fermentation time.

Powder organic fertilizer equipment

The organic matter content of compost is high, so it can be used as fertilizer to supplement the nutrients of crops. Just by treating these composts, organic fertilizer equipment can be used in farmland. The composting process of organic fertilizer equipment is very simple, mainly screening and crushing process. The compost is sent to the hopper, and the screening material of drum screen is crushed by the chain crusher, which is the finished composting product.

How to appy bio fertilizer products?

The application of organic fertilizer can improve the soil structure, but its effective nutrient content is low and the fertilizer efficiency is slow. Biological fertilizer can enhance soil fertility, stress resistance and disease resistance, but the biological fertilizer itself does not contain nutrients.

According to the advantages and disadvantages of chemical fertilizer, traditional organic fertilizer and biological fertilizer. Zhengzhou SX chemical fertilizer plant has developed a new type of compound biological fertilizer, which has the functions of biological bacteria activating soil and transforming soil nutrients. We also designed the production method of biological fertilizer.

Benefits of applying biological fertilizer

Biological fertilizer has the characteristics of organic fertilization, soil improvement and rapid effect of inorganic nutrients, which can improve crop quality.

2. Biological fertilizer can increase the nutrient content of nitrogen, organic matter, soluble phosphorus and soluble potassium in soil, increase the number and quantity of beneficial microorganisms in soil, and enhance the function of disease resistance, drought resistance and metabolism of crops.

3. Biological fertilizer has a positive effect on increasing crop yield, improving crop quality and increasing agricultural economic income.

Production technology of pellet bio fertilizer

Due to the advantages of powder fertilizer, such as convenient agglomeration, uneven volume, unfavorable mechanized application, inconvenient transportation and storage, and serious use of biological fertilizer, granulation of biological fertilizer is an urgent need in actual production. The pan type fertilizer granulator is more suitable for the production of biological fertilizer.

Production of biological fertilizer with Pan fertilizer granulator

The effects of production formula, grinding fineness and water content of powdered fertilizer on granulation effect of compound biological fertilizer were studied. The fermented organic fertilizer was crushed and screened, and then mixed evenly with a certain proportion of inorganic fertilizer, and granulated by a pan fertilizer granulator. The pan type fertilizer granulator is equipped with spraying device, which can evenly add water to the material. In the process of biological fertilizer production, granulation is carried out according to the appropriate parameters, so as to improve the production efficiency.

Biological fertilizer granules are dried and screened to obtain the fertilizer we need.

Want to know how to make bio fertilizer products, welcome go to https://organicfertilizerplants.com/bio-organic-fertilizer-production/

How to make granules fertilizer with pan granulation machine?

Organic-inorganic compound fertilizer is a compound fertilizer that integrates organic matter and inorganic fertilizer. Organic-inorganic compound fertilizer has various components, which can not only provide crop nutrients, but also improve soil biological activity and soil fertility, so it is widely used in cash crops.

Organic matter is an important component in organic-inorganic compound fertilizer, and its content directly determines the actual effect of bio-organic compound fertilizer. Therefore, the granulation process of organic-inorganic compound fertilizer production line is particularly important. The organic fertilizer disc granulation production line can realize the complete treatment of organic-inorganic compound fertilizer.

For the pan granulator, the addition of organic matter is also the key to granulation. Want to know how does the granulator make fertilizer granules by wet granulation method, welcome to https://www.fertilizermachinesale.com/pan-granulation-process/

Disc Pelletizer for Small Scale Cow Farm Manure Granualtion
According to the actual situation, several kinds of materials with abundant raw materials, low price and convenient processing can be selected as the raw materials of the pan granulator.

Organic fertilizer: chicken manure, pig manure, peat, plant ash, etc.
Inorganic fertilizers: urea, ammonium sulfate, superphosphate, calcium magnesium phosphate, potassium sulfate, potassium chloride, etc.

Organic compound fertilizer disc granulator

Organic fertilizer has strong water absorption and looseness, and its water content, fineness and other factors have a greater impact on granulation. Therefore, organic matter plays an important role in the production of disc granulators. On the premise of keeping the compound fertilizer and other inorganic nutrients unchanged, increasing the input of organic matter is an important way to improve the quality of biological compound fertilizer.

However, organic matter has strong dispersibility and has a greater impact on granulation. The organic content is too high, which is not conducive to the production of the pan granulator.

Experiments show that in the production line of organic fertilizer disc granulation, the amount of organic matter is about 25%-35%, and a better granulation effect can be obtained. The process of organic fertilizer disc granulation production line is suitable for the production of granular organic-inorganic compound fertilizer.

How to make bio fertilizer more efficient?

Biological fertilizer production equipment is mainly used for granulation processing of compound fertilizer, biological bacterial fertilizer, clay, crop straw, biogas residue, organic fertilizer of body acid, animal manure, rice husk, household garbage and various crude fibers.

Bio organic fertilizer can improve soil ecological environment and soil microbial community, and play a greater role in reducing crop diseases and insect pests. Biological fertilizer production equipment is widely used in agriculture.

In the production of biological fertilizer applicator, the flat mold granulator is commonly used as granulation equipment. The granulator has low material requirement and high granulation rate. Maintenance is an important method to avoid abnormality in the production of biological fertilizer device.

1. When storing the granulator, the dust should be removed and the chassis plane of the mobile device should be kept clean in time. In order to avoid the product can not be damaged by material, the movable bearing can not move smoothly on the chassis, which will lead to serious accidents.

2. Good lubricating oil is of great help to bearing life, so operators should ensure that the lubricating oil injected is as clean and well sealed as possible.
In the process of fertilizer granulator, if the load current of main motor is too small, the possible reasons for operating current less than 60% are as follows:

1. The feed rate is too low, and the granulator does not meet the pressure range required for granulation.
2. The content of urea nitrogen in raw materials is too high. The flat die extruder extrudes the material into a strip and cannot round the particles.
3. Due to the high moisture content of raw materials, the fertilizer granulator can not extrude the granules out of long strips and throw them into the round granules.

Solution: adjust raw material moisture or formula, adjust feed rate.
Flat die extruder granulator
If the current fluctuation of the pelletizing load is too large to exceed the rated current value during the operation of the flat die extruder, the possible reasons are as follows:

1. The impurity of material is too thick and the mould hole is blocked too much, which leads to the high pressure in the granulation area.
2. The content of crude fiber is too high. Water content is too low or uneven, extrusion pressure is too high, temperature is too high.
Solution: adjust the moisture or formula of raw materials, select raw materials, remove impurities, and then granulation, remove abrasive tools of the granulator, and clean the impurities inside.

Bio Fertilizer Production Process Cost

Compared with common organic fertilizer, bio organic fertilizer has more advantages in efficacy and mechanism. The continuous update of biological fertilizer production technology and granulation equipment also promotes the continuous improvement of new fertilizers, thus effectively improving the soil environment, improving soil fertility and reducing diseases and insect pests. The following is a brief introduction of the new fertilizer granulator.

Compost Making
Compost Making

In the production process of granular biological fertilizer, fertilizer granulator is one of the most important equipment. The quality and output of granulator are closely related to the reasonable selection of granulator. Since fertilizer is sold in granules, it needs a good appearance for easy use; the yield of fertilizer is directly related to the production cost. From the perspective of enterprises themselves, they naturally hope to get the maximum benefit with the lowest cost.


There are many kinds of granulation equipment of biological fertilizer applicator, from the traditional  pan granulator and rotary drum granulator to the improved combined granulator of our company. Every renewal and development is to meet the requirements of new fertilizer development.

Various granulators are not only more and more suitable for materials, but also meet the granulation requirements of various materials, greatly improving the quality and output of particles. Our combined granulator (organic fertilizer and compound fertilizer granulator) is a combination of drum granulator and cascade granulator, which has higher production efficiency and lower material requirements.

Granulator for organic fertilizer and compound fertilizer

There are many kinds of granulation equipment in the production process of biological fertilizer agent. Customers can choose and purchase them according to their own granulation needs. Due to the different principle of each model, the production cost consumed is also very different. The price of fertilizer granulator ranges from thousands to tens of thousands of yuan. If you want to know more about each equipment, please contact us, we will provide you with the most satisfactory service and the most favorable price.