Machine Configurations on Biofertilizer Plant

The biological fertilizer project includes fermentation process, crushing process, mixing process, granulation process, drying and cooling process, screening process and packaging process. The equipment and equipment used in each process are as follows:

Fermentation equipment: trough dumper and plate chain dumper. Complete the new design of multi slot machine, which helps to save space and equipment investment.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

New dry and wet material crusher: vertical crusher and horizontal crusher. The internal chain hammer type screen free structure is adopted. Even if the materials are removed from the water, they will not be broken and stuck
Automatic multi tank batching machine – designed according to the customer’s raw material type: 2 silo, 3 silo, 4 silo, 5 silo, etc.

Mixer: including vertical mixer, horizontal mixer and double shaft mixer. The mixing structure is divided into mixing blade type, screw type, etc. the appropriate mixing structure is designed according to the characteristics of materials.

The outlet is designed for cylinder control and baffle control.
Organic fertilizer granulator: including disc granulator, new wet granulator, shot blasting machine, drum granulator, etc. select the appropriate granulator according to the characteristics of raw materials.
Rotary dryer: also known as drum dryer and bio organic fertilizer dryer. Because the temperature of organic fertilizer cannot exceed 80 °, our dryer adopts hot air drying.

Cooler: similar to dryer in appearance, but different in material and performance. The dryer host is made of steam boiler steel, and the cooler host is made of carbon steel plate.

Screening machines are drum type and vibrating type. The screening machine is divided into three-stage screen, two-stage screen, etc.
Automatic metering packaging machine: including screw type and DC type, single head and double head, made of stainless steel and carbon steel, which can be customized according to customer needs.

Conveying equipment: including belt conveyor, screw conveyor, bucket elevator, etc.

More detailed info, go to https://compostturnermachine.com/

Quality Bio Fertilizer Production Tips

The production equipment of biological fertilizer project mainly includes fermentation part and granulation part. Even if organic fertilizer raw materials are well fermented, granulation is difficult, because organic raw materials are characterized by rough raw materials, light weight and low binding rate.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Different organic raw materials have different characteristics, so special care should be taken when selecting equipment, otherwise it will not only affect the output, but also the appearance of the product can not meet the requirements.

The bio organic fertilizer production line includes main equipment:

1. New type organic fertilizer granulator: designed and manufactured by the new process of wet continuous granulation. The machine can not only granulate a variety of organic materials, especially coarse fiber materials that are difficult to granulate by conventional equipment.

2. Tipping machine: used for tipping and composting to improve fermentation speed and quality.

3. Horizontal mixer: this series of horizontal mixer is a new generation of mixing equipment developed by our company. High mixing degree and low residue, suitable for the mixing of organic and inorganic fertilizers.

4. Conveyor: it is suitable for conveying loose materials or box items in coal, metallurgy, mining, chemical industry, building materials, wharf, warehouse and construction site, especially in chemical fertilizer plant, cement plant and other environments.

5. Packaging scale: the packaging scale is mainly composed of automatic quantitative packaging scale (composed of storage hopper, feeder, weighing bag hopper, pressing mechanism, computer control, pneumatic actuator, etc.) and optional items (conveyor, sewing machine, etc.)/ Heat sealing machine).

There are several key factors to pay attention to in the selection of equipment: fermentation mode, organic raw materials, degree of mechanization and annual output. The quality of organic fertilizer depends on the fermentation site and the formula of the product.

The key factors of fermentation are: microorganism, carbon nitrogen ratio, carbon phosphorus ratio, water, pH value and aeration control. If a factor is not well controlled, it will cause incomplete fermentation, incomplete fermentation or too long fermentation time.

The formula of organic-inorganic compound fertilizer is the same as that of inorganic fertilizer. It also depends on different soils and different crop formulations. If the fermentation is properly prepared, the effect is better than inorganic fertilizer and the cost is low. As a green fertilizer, it can also improve the environment of plant survival and soil granulation.

More detailed info on bio fertilizer production, go to https://organicfertilizerplants.com/

Latest Technology for Bio Fertilizer Production

The technical content of biological fertilizer project is high. In addition to the biological agents that promote the maturation and decomposition of organic matter in the maturation process, in order to achieve targeted maturation and deodorization, microbial products with specific functions need to be added to enhance the effect of the products.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

At present, bio organic fertilizer is included in the category of microbial fertilizer in China, and more strict management measures are implemented than organic fertilizer to promote the healthy development of organic fertilizer.

1. The production process of bio organic fertilizer production enterprises registered with the Ministry of agriculture is basically engaged in the production of microbial fertilizer. In the process of fermentation production, tank stacked fermentation is mostly used, and there are other fermentation methods, such as flat stacked fermentation and fermentor fermentation.

In the process of fermentation and maturation, the adjustment of material moisture, carbon nitrogen ratio and temperature and the use of curing agent are the production process. The key is that the application of fungicide directly affects the fermentation cycle and the maturity of materials. The ripening material basically achieves the harmlessness of the product and is also conducive to the survival of the functional bacteria added in the post-treatment process.

2. In terms of post-treatment of fermentation materials, most enterprises add functional bacteria for compound molding. The dosage form of the product is mainly powder, and some are granulated by rotary drum fertilizer granulator or roller granulator. Granular products prevail over powdered products. The disadvantages of poor appearance and low grade not only improve the commerciality of the product, but also increase the production cost of the enterprise, which has a certain impact on the survival of effective bacteria.

3. The utilization of strains and microbial strains is the core of bio organic fertilizer products. In the production process, there are generally two links related to the utilization of microorganisms:
First, add decomposition bactericide to promote material decomposition and decompose and deodorize in the decomposition process. It is mainly composed of complex strains.

Common strains include photosynthetic bacteria, lactic acid bacteria, yeasts, actinomycetes, Penicillium, wood fungi, etc; Second, the functional bacteria added after material decomposition, generally nitrogen fixing bacteria, phosphorus solubilizing bacteria, silicate bacteria, lactic acid bacteria, Pseudomonas, actinomycetes, etc., play a specific role as fertilizer in the product.

Therefore, the selection and use of microbial strains for the production of bio organic fertilizer is a core technology. Only by mastering this key technology can we accelerate the decomposition and maturity of materials, Ensure the application effect of the product.

More detailed info, go to https://organicfertilizerplants.com/bio-organic-fertilizer-production/

Detailed process for bio fertilizer production

The biological fertilizer project is made of organic wastes such as crop straw (such as straw and wheat straw), edible fungus nutritional residue, inorganic minerals (salts such as salt mine and phosphate mine), animal manure (chicken manure and cow manure) as raw materials for bio fertilizer production, and then mixed with a certain amount of microbial flora, accumulated, high-temperature fermentation, decomposition, sterilization, amino acids, nitrogen and phosphorus, Potassium and other nutrients needed by crops are nutrients for crops to absorb.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

In short, it is divided into the following steps:

Pretreatment: after the compost material is transported to the storage yard, it is weighed by a balance and sent to the mixing and mixing device. It is mixed with the production and domestic organic wastewater in the plant, and compound bacteria are added.

The fertilizer moisture and carbon nitrogen ratio are roughly adjusted according to the raw material composition. After mixing, proceed to the next step.

One time fermentation: the mixed raw materials are sent to the fermentation tank by the loader and stacked into a fermentation pile. The fan is used for forced ventilation and oxygen supply from the bottom of the fermentation tank. At the same time, the compost dumper is used for 2 days.

Add water (mainly produced in the factory, mainly domestic organic wastewater) and nutrients, control the fermentation temperature at 50 ℃ ~ 65 ℃, aerobic fermentation. The first fermentation cycle of the project is 8 days. After each pool of raw materials and one pool of daily semi-finished products, the fermentation semi-finished products are discharged and ready to enter the next process.

Post treatment: the finished compost is further screened, and the screened materials are treated according to the water content. After granulation, the particles are sent to the dryer heated by biogas in the biogas digester for drying, medium and trace elements are added in proportion, then mixed into finished products, packaged and stored in the production of bio organic fertilizer.

The process has been sold. The screened materials are returned to the crushing process for reuse.

More detailed info, go to https://fertilizerplantequiment.com/how-much-does-an-organic-fertilizer-plant-cost/

How to make quality bio organic fertilizer products?

Organic fertilizer production line uses organic fertilizer fermentation technology to process animal manure into harmless fertilizer, involving two kinds of probiotics, one is mature bacteria, the other is functional bacteria, which play different roles. The former is a kind of rotten animal manure, while the latter is used to regulate the effect of organic fertilizer.

What kind of bacteria are these probiotics?

Rotting bacteria is a new generation of high efficient manure decomposition agent independently developed. The product contains bacillus, mold and other complex microbiota, rich in protease and cellulase, with the advantages of fast deodorization, strong activity and h

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

igh efficiency! It has the following functions:

 

1. Treatment of harmful bacteria in animal feces.

Through continuous high temperature and microbial balance, harmful bacteria, insects, eggs, grass seeds and other crop pests in feces can be quickly and completely killed, and the reproduction of pathogens is inhibited.

2. Deodorize and improve environmental quality

Deodorization is one of the main characteristics of organic fertilizer fermentation. Rotting bacteria can decompose organic matter, organic sulfide, organic nitrogen and so on, which can inhibit the growth of rotting microorganisms and greatly improve the environment of the site.

3. Rich nutrients

In the process of treatment, nutrients change from ineffective and slow effective state to effective and fast action state. To form natural materials with excellent water absorption and retention characteristics, prevent the loss of fertilizer and water, and become a good natural protective film of soil, so as to achieve the role of nutrient enrichment.

Why fermentation before organic fertilizer production?

Organic fertilizer production line is made of fresh chicken manure and pig manure, and it does not contain any chemical components. However, chicken and pig have poor digestion ability, which can only consume 25% of nutrition, while 75% of the other nutrients in feed are discharged with feces.

Wheel Type compost turner machine for cow manure powder fertilizer production
Wheel Type compost turner machine for cow manure powder fertilizer production

Therefore, the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other components.

What is the reason for the fermentation of organic fertilizer production line?

Bio Fertilizer Compost Plant
Bio Fertilizer Compost Plant

The reason of fermentation in organic fertilizer production line

(1) In the fermentation process of organic fertilizer production line, the odor produced by compost should be prevented and controlled, and secondary pollution should be avoided. Adding fermentor or fast decomposing bacteria in compost can reduce odor in a short time, and the sensory effect is good. Or the odor produced by composting plant can be treated by biological deodorization technology.

(2) In the process of organic fertilizer production, the factors that affect the fermentation and microbial reproduction of organic waste must be effectively controlled. The main factors are the organic matter content, water content, C / N ratio, oxygen concentration and temperature and pH value in composting process.

On the one hand, the carbon nitrogen ratio, temperature, humidity, pH value, oxygen content and other nutrients needed for the growth and reproduction of each microorganism strain were satisfied by various factors; On the other hand, different nutrient content will produce different fertilizer effects.

For example, high carbon content can increase soil fungi, nitrogen elements help increase soil bacteria, and calcium has a significant effect on the resistance of crops.

(3) Strictly control the heavy metal content in raw materials to prevent microbial poisoning in the later production process, and the heavy metal content in the organic fertilizer products exceeds the standard, and pollutes the soil and crops.

(4) After analysis and detection, the content of trace elements such as organic matter, humic acid, nitrogen, phosphorus, potassium and the number of living bacteria should meet or exceed the national standards.

What is bio-fertilizer?

Biological fertilizer, namely microbial fertilizer, referred to as bacterial fertilizer, also known as microbial inoculant. It is a special microbial product, which contains a lot of beneficial microorganisms, which can fix nitrogen in the air and activate nutrients in the soil.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Detailed info on bio fertilizer production, go to https://organicfertilizermachines.com/bio-organic-fertilizer-production-line/

In the soil, improve the nutritional environment of plants, or produce active sunlight in the life activities of microorganisms and stimulate the growth of plants. In the production of bio organic fertilizer, bio fertilizer is as important as chemical fertilizer and organic fertilizer.

In  fertilizer production line for bio fertilizer, this series of fertilizer machine can use simple composting machine to ferment raw materials, and the fermentation machine will be equipped with fermentation composting machine.

Then, fertilizer crusher, fertilizer mixer and fertilizer crusher will be equipped to deal with the raw materials. We can use chain crusher and horizontal mixer to deal with organic raw materials. Next, in the production of organic fertilizer granulator, it must be equipped with fertilizer granulator in the bio fertilizer production process.

Bio Fertilizer Production Easy Tips

The production of organic fertilizer or bio fertilizer granulating machine can use fertilizer manufacturing technology, and a complete fertilizer production line is designed to produce pelletizer, and different types of fertilizer machines are equipped in the process of fertilizer manufacturing.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

The so-called bio organic fertilizer production line is actually the ordinary organic fertilizer production line. The main reason for the difference between biology and common organisms is that in the process of production, the production line of bio organic fertilizer increases the link of adding microbial agents, which leads to the final production of organic fertilizer and bio organic fertilizer.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

The production line is organic fertilizer fermentation. In order to better explain the difference between the two production lines, let us first understand the difference between the production process of organic fertilizer and the production process of biological organic fertilizer.

Flow flow of organic fertilizer production line:

The basic process of the production line is as follows: the use of fermentation compost dumper to collect raw materials, and then stack and ferment raw materials can save more time. Next, the raw materials are crushed by the fertilizer pulverizer, and then screened by the screening machine. Raw material, then premixed. Next, the granulator is made by a fertilizer granulator. After granulation, the granulator is treated with a dryer and a cooling machine. Finally, the screening machine is used to screen and pack the high quality fertilizer.

Compost Turner for Cow Dung Disposal
Compost Turner for Cow Dung Disposal

Process flow of bio fertilizer production line:

In the process of bio organic fertilizer production line, raw materials shall be collected first, then bio fermentation with organic fertilizer starter shall be used to complete fermentation of semi-finished organic fertilizer products, then premixes shall be crushed and then pelletized, and then the granulator shall be dried and cooled by the fertilizer dryer dryer and cooling machine. Finally, the second screen and the pelletizer are packed.

Compost bagging Machine for Sale
Compost bagging Machine for Sale

From the above two kinds of organic fertilizer production, we can see that fermentation is the first and most important link of organic fertilizer production, because the final use effect of the organic fertilizer is in this link.

As a professional fertilizer machinery manufacturer for organic fertilizer equipment and inorganic fertilizer equipment, we not only designed the organic fertilizer production line, but also designed the biological fertilizer production line. These equipment will also be used in the bio fertilizer production line. Production of bio organic fertilizer granulating machine.