Machines for Organic Fertilizer Manufacturing

A lot of garbage produced by residents every day can be used, and can be processed into organic fertilizer raw materials after secondary treatment. The market position and broad development prospect of organic fertilizer production equipment can be predicted. Automatic organic fertilizer production line is the most skilled equipment in the industry.

It can work independently without help, and has high precision, avoids the waste of resources, improves the qualified rate of products, and improves the qualified rate of products. Save a lot of unnecessary economic expenditure. It can not only save costs for the company, but also create greater economic benefits for the company, with higher output, so that the goods can enter the market at the fastest speed and the best time, and obtain a higher market share. sales volume.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

Organic fertilizer production equipment also follows the national development direction, and has begun to diversify. According to the market demand, today’s organic fertilizer production equipment has developed into special equipment. In this way, the one-to-one service of organic fertilizer production equipment can improve enterprise efficiency, reduce losses and increase profits.

Today, the development of organic fertilizer production equipment has expanded to high-speed, complete set, highly automated and diversified fields. The diversified development of organic fertilizer production equipment is inseparable from the efforts and struggle of enterprises, because in the face of such a development environment, if we want to further the development of enterprises, we must let the domestic market organic fertilizer production equipment is moving towards the road of automation.

The equipment needed for the production of biological fertilizer will make a difference in the limited market. Some technologically backward, smaller manufacturers will be driven out of the market and forced to shut down. Therefore, if you want to have a larger application group forever, you must do a good job in communication with customers, do a good job in market research, and finally make the organic fertilizer production equipment better meet the demand and serve the public.

So is organic fertilizer. In the past, farmers used accumulated organic fertilizer directly. Nowadays, with the improvement of living standards, high-tech equipment is also used for large-scale production of organic fertilizer. Is to make life more convenient production of production equipment.

How to make quality bio organic fertilizer products?

Organic fertilizer production line uses organic fertilizer fermentation technology to process animal manure into harmless fertilizer, involving two kinds of probiotics, one is mature bacteria, the other is functional bacteria, which play different roles. The former is a kind of rotten animal manure, while the latter is used to regulate the effect of organic fertilizer.

What kind of bacteria are these probiotics?

Rotting bacteria is a new generation of high efficient manure decomposition agent independently developed. The product contains bacillus, mold and other complex microbiota, rich in protease and cellulase, with the advantages of fast deodorization, strong activity and h

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

igh efficiency! It has the following functions:

 

1. Treatment of harmful bacteria in animal feces.

Through continuous high temperature and microbial balance, harmful bacteria, insects, eggs, grass seeds and other crop pests in feces can be quickly and completely killed, and the reproduction of pathogens is inhibited.

2. Deodorize and improve environmental quality

Deodorization is one of the main characteristics of organic fertilizer fermentation. Rotting bacteria can decompose organic matter, organic sulfide, organic nitrogen and so on, which can inhibit the growth of rotting microorganisms and greatly improve the environment of the site.

3. Rich nutrients

In the process of treatment, nutrients change from ineffective and slow effective state to effective and fast action state. To form natural materials with excellent water absorption and retention characteristics, prevent the loss of fertilizer and water, and become a good natural protective film of soil, so as to achieve the role of nutrient enrichment.

What to do before organic fertilizer production?

Organic fertilizer production line is the production line of organic fertilizer particles and organic fertilizer powder. As we all know, if you want to granulate organic fertilizer, you must first make it into powder, and then granulation, so the powder production line is an important part of the particle production line.

Now, I will introduce the process of the organic fertilizer production line in detail together with the granular organic fertilizer production line. According to the process layout, the process flow of granular organic fertilizer production line is: Fermentation – crushing – mixing – granulation – drying – Screening – Coating – packaging. The technological process of powdered organic fertilizer includes the above four processes (fermentation, crushing, screening and packaging).

Organic Fertilizer Production Process
Organic Fertilizer Production Process

The preparations for the construction of the organic fertilizer processing plant are as follows:

1) The construction of organic fertilizer production line should meet the requirements of environmental protection policy. Environmental protection is not only the desire of the people, but also the policy requirement of the development of agriculture and animal husbandry for environmental protection.

2) The source of raw materials and its surrounding radius determine the location of the factory, site investment, transportation investment, etc.

3) The type of raw materials determines the detailed equipment used in each process stage and affects the investment price of the equipment.

4) The production scale of an organic fertilizer production line is from 3000 tons to 250000 tons per year, which determines the capacity demand of the equipment and affects the price.

5) The recovery of resources mainly depends on the recovery of agricultural non-point source wastes, such as fuel and electricity raw materials and biogas residue as organic fertilizer raw materials.

6) The organic fertilizer production line can be used as feed for other purposes.

7) Construction site: the production site scale and investment scale must be determined according to the planned production scale.

How to make fertilizer granules at low cost? You Can Use

How much is the granulator? What is the price of fertilizer granulator? What should users do if they can’t operate, install or use the organic fertilizer manufacturing machine sx?

As an organic fertilizer equipment manufacturer, we provide trial production, type selection, installation of fertilizer raw materials, production guidance of granulator and other services.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

In the process of organic fertilizer production, powder materials are transported to disc granulator by belt conveyor. The inclination angle is 50 ° The turntable rotates with the material. Like rotary drum granulators, disc granulators use wet granulation to shape particles.

When the material reaches a certain height, its gravity and inertia separate from the disc, slide along the bending path, and complete the rolling required by granulation under the action of force.

At the same time, the liquid sprayed by the spraying system is evenly sprayed on the rolled material to condense into particles, so as to complete the whole granulation process.

Equipment Configurations on Granular Organic Fertilizer Production

Granular organic fertilizer is a complex production process in organic fertilizer. Therefore, the required organic fertilizer production process equipment is more complete. In order to make the production rhythm more smooth and ensure the quality of organic fertilizer, the quality and application effect of the production equipment of organic fertilizer are relatively strict. Therefore, it is recommended that users choose equipment from large factories to ensure the quality of organic fertilizer. The following is the introduction of the whole set of organic fertilizer production process equipment.

1. fermenting compost equipment: fermentation compost flipper is an essential equipment in the process of organic fertilizer fermentation, and fermentation is also the most important process in organic fertilizer production, which directly determines the success of organic fertilizer production. The main function of the tipper is to speed up the fermentation speed of raw materials, so that the raw materials can be fermented more evenly. The other is to control the fermentation temperature during fermentation.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

2. semi wet material crusher: semi wet material crusher can break the fermented raw materials into powder. It is the necessary equipment for the production of powdery organic fertilizer, and also the necessary pretreatment equipment for the production of granular organic fertilizer.

3. organic fertilizer mixer: the main function of organic fertilizer mixer is to fully integrate the auxiliary materials and raw materials required.

Large Compost Storage Bin
Large Compost Storage Bin

What kind of equipment is needed to produce granular organic fertilizer?

4. organic fertilizer granulating machine: This is the most important equipment in the production line of granular organic fertilizer. There are many types of granulator, which is designed for different types of raw materials. In order to improve the success rate of granulation or meet the special needs of users.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

5. Organic fertilizer dryer: the dryer is mainly used to dry the excess water in the granular organic fertilizer particles. The dried particles have high strength and are not easy to deform and degrade during transportation and storage.

6. organic fertilizer Cooler: because of the high temperature of dry particles, rotating cooler must be used to cool particles quickly, eliminate the hot gas of particles, and accelerate the cooling and forming of particles.

7. drum screen: the main function of the screen separator is to classify the particle size, and the qualified particles will enter the next process, and a small part of the particles that are too large or too small will be returned. The corresponding process is treated twice, thus forming a complete process production.

8. automatic packaging machine: even if qualified particles are transported to the finished product workshop, they shall be quantitatively packed by the packaging machine to improve the production efficiency.
The above is a complete set of equipment for the production process of granular organic fertilizer. Please pay attention to learn more about organic fertilizer equipment!

Granulator Selection for fertilizer pelleting process

Different types and series of organic fertilizer machines will be equipped during the fertilizer manufacturing process. It will be equipped with a fermentation compost dumper to complete the fermentation process, and will be equipped with fertilizer mixer, fertilizer different types of crusher to deal with raw materials. There, if we produce bio organic fertilizer into granulator, we can use fertilizer granulator to complete the granulation process, design the type of fertilizer granulator into different types, and choose the appropriate type of fertilizer granulator to complete the granulation process.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

For example, in the organic fertilizer production line, we can use drum granulator, disc granulator and new type organic fertilizer granulator to complete the production process, We can use the roller granulator to produce NPK fertilizer by extrusion. In the process of bio fertilizer production, the flat mold granulator can be selected to complete the production process and complete the granulation process. Different types of fertilizer granulator can be used in different types of fertilizer production process, and its working principle is different.

The production technology and technology of bio organic fertilizer: the technology content of bio organic fertilizer production is relatively high. In the process of fertilizer production, different types and series of organic fertilizer machines are required to complete the production process.

In order to achieve the goal of directional maturity and deodorization, we must also add microorganisms with specific functions to improve the effect of products. At present, bio organic fertilizer has been listed in the category of microbial fertilizer in the world, and more strict management measures are implemented than organic fertilizer to promote the healthy development of organic fertilizer.

What is bio-fertilizer?

Biological fertilizer, namely microbial fertilizer, referred to as bacterial fertilizer, also known as microbial inoculant. It is a special microbial product, which contains a lot of beneficial microorganisms, which can fix nitrogen in the air and activate nutrients in the soil.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Detailed info on bio fertilizer production, go to https://organicfertilizermachines.com/bio-organic-fertilizer-production-line/

In the soil, improve the nutritional environment of plants, or produce active sunlight in the life activities of microorganisms and stimulate the growth of plants. In the production of bio organic fertilizer, bio fertilizer is as important as chemical fertilizer and organic fertilizer.

In  fertilizer production line for bio fertilizer, this series of fertilizer machine can use simple composting machine to ferment raw materials, and the fermentation machine will be equipped with fermentation composting machine.

Then, fertilizer crusher, fertilizer mixer and fertilizer crusher will be equipped to deal with the raw materials. We can use chain crusher and horizontal mixer to deal with organic raw materials. Next, in the production of organic fertilizer granulator, it must be equipped with fertilizer granulator in the bio fertilizer production process.

How to make npk fertilizer granules?

The granular organic fertilizer production line uses granulation technology to make granules. Your raw material for granulation should be powder, and then our granulation equipment will uniformly granulate your NPK powder into granules. Here we provide you with disc granulator and NPK compound fertilizer roller press granulation.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

Using our granulation equipment, you can get good granulation of NPK fertilizer, granulation process of NPK, you can choose the shape of the particles.

In addition, if you want to produce high quality NPK fertilizer granules in a simple step, our factory will provide you with fertilizer granule mixer. You just need to batch NPK fertilizer according to the formula, and then our bbfertilizer mixer will mix them evenly. Finally, you can get a good mix of NPK fertilizer particles.

Function of organic fertilizer in composting process

What role does composter play in daily production, especially in composting? What kind of equipment is composter? The following is a brief introduction of organic fertilizer composter. Carry out daily production more effectively to improve economic benefits.

Large Compost Storage Bin
Large Compost Storage Bin

The organic fertilizer dumper has three main functions in the daily fertilizer manufacturing process

1. In the process of organic fertilizer tipping bucket, in the process of raw material compounding, various raw materials can be effectively integrated to make the raw materials fully integrated.

2. In the process of daily chemical fertilizer production, the organic fertilizer tipper can make the raw material fully contact with the air to adjust the temperature, and make it more fully ferment through continuous stirring.

200000 Ton Large Scale Complete Production Lines to Make Compsts
200000 Ton Large Scale Complete Production Lines to Make Compsts

3. The organic fertilizer hopper can change the permeability of raw materials in the mixing process, thus greatly improving the nutrition of raw materials.

In the whole compost fertilizer production process, the composter, which is usually used in the production line of organic fertilizer, helps to ferment the raw materials of organic fertilizer and plays the role of fermentation.

It is one of the indispensable equipment in the whole fermentation process. The use of equipment not only requires its excellent quality, but also requires a full understanding of the equipment and its use methods.

Only a deeper understanding of the equipment and the service life of the equipment, the final result can effectively increase profits, only faster and effectively improve production efficiency, can more directly increase revenue. Therefore, after purchasing fertilizer equipment, it is necessary to understand the use of the equipment and its role in the production process. Equipment.

Quality Organic Fertilizer Production Solutions

The fertilizer machine manufacturer of the organic fertilizer production line will tell you the reason for the caking of organic fertilizer. The sx manufacturer of the organic fertilizer production line said in the last article that in fact, the premise of prevention is to find out the cause of caking. Everyont also knows that caking is not conducive to the use of organic fertilizer, and has a certain impact on the production and use of organic fertilizer. Want to answer why pig manure organic fertilizer production line caking.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

We usually use the materials for fertilizer production, such as ammonium salt, phosphate, trace element salt, potassium salt, etc., most of which contain crystal water and are easy to absorb water and caking, such as ammonium sulfate, which is easy to caking in use. When urea meets with trace element salt, it is easy to agglomerate when releasing water, mainly because urea replaces trace element salt. The crystal water becomes mushy and agglomerates.

Compost Made from Organic Waste
Compost Made from Organic Waste

In the process of chemical fertilizer production, chemical fertilizer production is generally non closed. In the production process, the higher the air humidity is, the easier the fertilizer is to absorb water and caking. If the weather is dry or the raw materials are dry, the fertilizer will not agglomerate easily.
Organic fertilizer production line

The higher the room temperature of extruder granulator, the easier to dissolve. Generally speaking, raw materials will dissolve in their own crystal water, leading to caking. The higher the temperature of nitrogen, the water will evaporate and not caking easily. The temperature is usually higher than 50 ℃. We usually need heating to reach this temperature.

Cattle and Cattle Waste
Cattle and Cattle Waste

The greater the pressure applied on the fertilizer, the easier the contact between the crystals and the easier the agglomeration; the smaller the pressure applied, the less the agglomeration.

The longer the fertilizer is placed, the easier it is to agglomerate. The shorter the time, the less likely it is to agglomerate.

Only when the production line of organic fertilizer does not ignore the problem of caking, can we find out the reason of caking. Serious caking may even affect the use efficiency of organic fertilizer.

How to make organic fertilizer granules by drum granulation equipment?

Granulators used to convert organic fertilizer into thread and teeth can make various materials into specific shapes. This is a special molding equipment. The equipment uses the aerodynamic force formed by the internal high-speed rotating mixer to realize the mixing, spheroidizing and densification process of fine powder in the machine.

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

Conversion granulation is the wet granulation of agglomerates by a certain amount of water or steam, so after adjusting the humidity, the basic fertilizer will have a complete chemical reaction in the barrel. Under certain liquid conditions, the rotation of the barrel will squeeze the material particles. The pressure condenses back into a ball.

The combination of the two granulation methods makes the prepared particles have higher sphericity and more beautiful appearance. At the same time, it saves energy and has high energy efficiency.

Main features of drum granulator:

1) Low investment, good economic benefit and reliable performance;

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

2) Low energy consumption, no three wastes emission, stable operation, convenient maintenance, reasonable process layout, advanced process and low production cost;

3) The ball has high strength, good appearance quality, corrosion resistance, wear resistance and low energy consumption;
The working principle of the drum granulator is that the belt and pulley are driven by the main motor and transmitted to the drive shaft through the reducer. The driving gear meshed with the big gear ring is fixed on the vehicle body. Work with each other.

Material is added from the feed end through the cylinder. Through the function of the special structure inside the cylinder, it is made into particles, and then flows out through the outlet. Due to the continuous entry of materials and continuous rotation of granulator, mass production can be realized.

Drum Granulation Machine
Drum Granulation Machine

The whole fertilizer granulator can be divided into five parts

1) Support: the whole rotating part of the organic fertilizer drum granulator is supported by the support, which bears greater force. Therefore, the supporting wheel frame of the machine is welded with medium carbon steel plate and channel steel, which has passed the strict quality control and special process requirements and achieved the purpose of the machine.

In addition to fixing the bracket on the shelf, considering that it will cause greater friction with the rolling belt of the car body, our factory specially selects anti-corrosion and wear-resistant materials to greatly extend the service life of the machine. Casting integration technology is also used. In addition, there are hooks on the four corners of the roller carrier, which is convenient for loading and unloading.

Drum Granulation Equipmet Inner Structure
Drum Granulation Equipmet Inner Structure

2) Transmission part: the transmission part of the whole granulator is very important to the whole body. The transmission frame is welded by channel steel and has passed the strict quality requirements. Installed on the gearbox, the main motor and reducer of our company use ISO products with reliable performance and reliable quality. The motor drives the pulley, V-belt and reducer to the spindle to make the body work. The transmission reducer is connected with the working parts of the main shaft through a nylon shaft pin connector.

3) Big gear: fixed on the body, with gear pinion, the opposite drive body work, using high-tech wear-resistant materials, so that the service life of the machine is longer.

4) Rolling belt: fixed on both sides of the fuselage, supporting the whole fuselage.

5) Body part: the body part of the whole granulator is particularly important. It uses high-quality medium carbon steel plate, built-in special rubber lining or acid resistant stainless steel lining for welding, in order to achieve automatic scar removal and tumor removal, eliminating the traditional scraper equipment, and through strict quality control and special process requirements, to achieve the purpose of this machine.

Bio Fertilizer Production Easy Tips

The production of organic fertilizer or bio fertilizer granulating machine can use fertilizer manufacturing technology, and a complete fertilizer production line is designed to produce pelletizer, and different types of fertilizer machines are equipped in the process of fertilizer manufacturing.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

The so-called bio organic fertilizer production line is actually the ordinary organic fertilizer production line. The main reason for the difference between biology and common organisms is that in the process of production, the production line of bio organic fertilizer increases the link of adding microbial agents, which leads to the final production of organic fertilizer and bio organic fertilizer.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

The production line is organic fertilizer fermentation. In order to better explain the difference between the two production lines, let us first understand the difference between the production process of organic fertilizer and the production process of biological organic fertilizer.

Flow flow of organic fertilizer production line:

The basic process of the production line is as follows: the use of fermentation compost dumper to collect raw materials, and then stack and ferment raw materials can save more time. Next, the raw materials are crushed by the fertilizer pulverizer, and then screened by the screening machine. Raw material, then premixed. Next, the granulator is made by a fertilizer granulator. After granulation, the granulator is treated with a dryer and a cooling machine. Finally, the screening machine is used to screen and pack the high quality fertilizer.

Compost Turner for Cow Dung Disposal
Compost Turner for Cow Dung Disposal

Process flow of bio fertilizer production line:

In the process of bio organic fertilizer production line, raw materials shall be collected first, then bio fermentation with organic fertilizer starter shall be used to complete fermentation of semi-finished organic fertilizer products, then premixes shall be crushed and then pelletized, and then the granulator shall be dried and cooled by the fertilizer dryer dryer and cooling machine. Finally, the second screen and the pelletizer are packed.

Compost bagging Machine for Sale
Compost bagging Machine for Sale

From the above two kinds of organic fertilizer production, we can see that fermentation is the first and most important link of organic fertilizer production, because the final use effect of the organic fertilizer is in this link.

As a professional fertilizer machinery manufacturer for organic fertilizer equipment and inorganic fertilizer equipment, we not only designed the organic fertilizer production line, but also designed the biological fertilizer production line. These equipment will also be used in the bio fertilizer production line. Production of bio organic fertilizer granulating machine.

Leading Technology in Organic Fertilizer Production

At present, the growth of agricultural production generally depends on chemical fertilizer. On the one hand, it will cause environmental pollution. In fact, the non-point source pollution in rural areas is very serious, which has become a problem. On the other hand, it will affect the quality of agricultural products.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Therefore, people gradually realize that when using chemical fertilizer, we must increase the proportion of organic fertilizer, especially for vegetables, fruits, tobacco and other economic crops. The use of biological fertilizer can not only increase yield, but also improve quality and protect crops. Ecological environment, extensive use of municipal waste, sludge, livestock manure, orange and other waste. How to turn these organic materials into fertilizers, go to https://organicfertilizermachines.com/

The new technology of biological fertilizer production technology is used to produce biological fertilizer, which makes “grain fertilizer grain” form a virtuous circle chain. Therefore, biological fertilizer has become a new fertilizer and new fertilizer industry for the development of ecological home industry.

Organic fertilizer has the following characteristics:

1, rich in nutrients, high content, containing all kinds of nutrients needed for crop growth.
2. The effect of chemical fertilizer lasts for a long time, with both pre effect and post effect, which can fully meet the needs of various nutrients for crops in the whole growth period, but not in the late growth period. Interested in organic chemical fertilizer production? Go here.
3. It is simple and convenient to use. It can be used as base fertilizer at one time. The method is simple, labor-saving and time-saving.
4. The cost is low, and the price of similar goods is the lowest.
5. High efficiency, input ratio is more than 1:10-30.
6. It is widely used in all kinds of soil and crops, including all kinds of greenhouse vegetables, fruit trees, cash crops, food crops, medicinal materials, flowers, lawns, seeds, etc.

Conditions for plant construction:

Reliability of raw material supply. The main raw material of this product is animal manure. Auxiliary materials include: peat, sawdust, straw, soybean cake, corn flour and other wastes. No more than 70 tons of raw material should be used per day.

Process of organic fertilizer production line:

The main ingredients include rice straw, pig manure, charcoal, etc.
The production process of organic fertilizer mainly includes: inoculation and fermentation of organic matter, main fermentation, crushing, ingredient mixing, drying, grading, cooling, screening, metering and packaging, etc.

In the granulation process, we need to pay attention to the design of different types of fertilizer models for different raw materials and fertilizer production lines. For example, in the organic fertilizer production line, we can use the disc granulator to produce the organic fertilizer granules, or we can choose the drum granulator, which is usually used in the NPK fertilizer manufacturing process to produce the compound fertilizer granulator to produce the organic fertilizer granulator Fertilizer granulator.

Fertilizer Granulation Technology

Since the mid-1980s, extrusion method has been greatly developed, and more and more industrial production equipment has been established in various places. Now, extrusion granulation compound fertilizer production line technology has become an international fertilizer research center. A new production technology of compound fertilizer was recommended.

Bio Fertilizer Granulation Line
Bio Fertilizer Granulation Line

Working principle of extrusion granulation of compound fertilizer production line:

The material is fed into a pair of counter rotating roll gaps (bite zones) of the roll granulator. To form a compact sheet of material under extrusion. After crushing and sieving the flake, the granular product with the required size can be obtained.

The formation mechanism of extruded pellets in compound fertilizer production line is as follows

At present, the general explanation of the material forming mechanism in the extrusion process is that after the material is compressed, the particles will be rearranged, and the air between the particles will be removed, so as to remove the voids in the material.

After further compression of the material, due to their different characteristics, the material particles will be in the following two situations: when the material is fragile, some particles will break, thus filling the remaining gap. In addition, if the atoms or molecules in the environment can not be rapidly decomposed into new particles, the free chemical bonds on the broken new surfaces will form strong recombination bonds when the new surfaces contact each other.

In the extrusion process of pelletizer used for fertilizer, the particles of material can also form solid bridge. The energy supplied to the system in the form of pressure will generate heat energy at the contact point of the material particles, thus melting the material. When the temperature of the material decreases, a solid bridge is formed.

Detailed info on this granulation technology, go to https://fertilizergranulatorfactory.com/double-roller-granulator/

Main equipment of extrusion granulation compound fertilizer production line

1. Forced feeder
One of the advances in extrusion granulation compound fertilizer production line technology is the use of forced feeding in fertilizer granulator, which is usually achieved by the driving force of screw. The extrusion process adopts the form of gravity free feeding.
Forced feed, easy to control the feed speed and reduce the slip phenomenon in the bite area. More importantly, the material can be partially degassed and compacted in advance in the forced feeder, thus greatly improving the product quality.
2. Crushing equipment
The flakes obtained by extrusion must undergo a so-called granulation process, such as crushing and sieving, to obtain the desired size of particles. The progress of pelletizing equipment is mainly due to a lot of experience gained in the relationship between the form of crushing equipment and products.

Zhengzhou SX Granulator Manufacturing Factory vigorously promotes energy-saving, environmental protection, high-efficiency new extrusion granulation compound fertilizer production line technology, and continuous progress and improvement.

Remarkable Website – Bio Fertilizer From Animal Manure Will Help You Get There

The production process of organic fertilizer is suitable for the production of organic fertilizer in chicken manure, duck manure, goose manure, pig manure, cow manure, sheep manure, pigeon manure, rabbit manure and other common animal manure. If 10-20% plant straw is added, the effect will be better.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

Treatment methods of organic fertilizer manufacturing process
Production technology of animal manure organic fertilizer

1. Raw materials: livestock manure, straw powder (grass powder, sawdust, bran, mushroom substrate, cake), starter, organic fertilizer equipment.

2. Production method: Sprinkle 20-30cm fertilizer. Sprinkle with grass powder, then sprinkle with manure thinner. Sprinkle fertilizer, rice straw powder and diluted bacterial solution again. After turning over, check the drying humidity of fermentation materials.

The drying humidity is about 60%, that is to say, hold the fermented material tightly with your hand, and feel the watermark on your hand, but there is no water drop. If the fermentation material is too dry, sprinkle appropriate amount of water when turning again. If the fermentation material is too wet, add dry manure or dry soil.

After mixing, pile up and cover with a layer of straw or film for fermentation. Use compost turning machine to process fermentation materials on time.

3. Fermentation time: 7-10 days in summer, 10-15 days in spring and autumn, and fermentation in plastic greenhouse in winter. The organic fertilizer after fermentation was dark brown, and the odor was reduced.
Fermented organic fertilizer

1. Mix the starter and fermentation material in proportion to start fermentation.

2. The fermentation process needs oxygen supply. Composting trucks are used to turn over materials and increase oxygen supply. Generally, fermentation can be completed in 5-7 days.

The organic fertilizer fermented in this way can be directly used as basic fertilizer for crops. If further treatment is carried out, other organic fertilizer equipment, granulator granulation, drying, cooling, bagging and selling as commercial fertilizer are required. More detailed info you want to know on organic fertilizer machines, go to https://organicfertilizerproductionline.com/compost-fertilizer-making-machine/

How to dry organic fertilizer for easy storage?

SX organic fertilizer dryer greatly improves the energy-saving concept on the premise of ensuring the drying quality, and its use effect has a great breakthrough in practical application. Good organic fertilizer dryer should achieve the following three points:

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

Firstly, the drying operation should ensure the product quality; secondly, the drying operation should not cause environmental pollution. Finally, environmental protection and energy conservation should be carried out.
SX organic fertilizer dryer with high efficiency and energy saving

Drum dryer as a professional organic fertilizer manufacturing machine, using fresh chicken manure and cow manure as raw materials, does not contain any chemical components. Due to the poor digestion ability of chicken and cattle, only 25% of the nutrition can be consumed, while the remaining 75% of the nutrition in the feed is excreted with feces. Therefore, the dried products contain nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.

What kind of heat source can the dryer use and what are the requirements for drying temperature? How much is a small dryer? What is the price of the whole set of organic fertilizer equipment? As an enterprise of NPK fertilizer granulation equipment, we can answer for you. The dryer of organic fertilizer equipment not only creates economic benefits for enterprises, but also makes great contributions to human environmental protection projects.

As the supporting equipment of organic compound fertilizer production line, our company’s organic fertilizer dryer meets the drying demand of drum granulator. The finished product has fine particles and is composed of heating equipment, main engine, environmental protection equipment and new control system. According to the gravity drop of the material, the adjustable damping coefficient can not only control the dust and avoid the wind tunnel, but also save a lot of power of the rotating and environmental protection system.

SX organic fertilizer dryer has high efficiency and energy saving. According to the material drying detection system, the material is controlled by CVT unloading system to achieve quality control and output coordination. The drying requirements can be changed at any time to control the drying quality.

Top 3 Tips to Make Quality Fertilizer

1. Prevent nutrient loss caused by gas volatilization
Compost fermentation is the first step of organic fertilizer manufacturing machinery. In the process of decomposition, the internal nitrogen will be converted into ammonia, resulting in volatilization loss. Therefore, it must be covered tightly with undamaged plastic film during decomposition. And the accumulation of decomposition time should not be too long, and should be used as soon as possible after decomposition.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

2. Prevent nutrient loss caused by chemical reaction
Ordinary manure and plant ash cannot be mixed. Plant ash contains a lot of potassium carbonate, pH value is alkaline, feces and plant ash mixed, acid and alkali neutralization, nutrient loss. Therefore, manure and plant ash should be stored separately in the process of stacking production. Plant ash should not be poured into organic fertilizer, and should also be prevented from being drenched by rain.

3. Prevent nutrient loss through water leakage
In order to make rice husk, sheep dung, duck dung and cow dung easier to decompose, the fertilizer is watered in the production of organic fertilizer, but usually due to the lack of anti leakage measures under it, the nutrients are lost due to water leakage. Therefore, whether it is decomposed in the sewage pit or on the flat ground, a layer of plastic film must be placed under it to prevent the leakage of nutrients with the water. In addition, a proper amount of water must be sprayed.

Disc Granulation Line
Disc Granulation Line

After composting, the material is made into solid particles by drum granulator, which is more conducive to the storage of fertilizer, and the long-term supply of nutrients should be ensured.

NPK Granulation by Extrusion Technology

1. Without adding any wetting agent, the material is compressed by the pressure of roller granulator to ensure the purity of raw material.
2. The compound fertilizer production line for npk granulation has the advantages of short process, low energy consumption and high yield.

3. The dry powder is granulated directly without subsequent drying process, which is more conducive to the connection and transformation of the existing production process.

4. The increase of bulk density is more significant than other granulation methods. It is especially suitable for increasing the proportion of products.

5. Flexible operation, suitable for a variety of raw materials, high output, low energy consumption, and can adjust the size of extrusion pressure by adjusting the hydraulic pressure.

The compound fertilizer production line is equipped with double roll granulator, which has the advantages of short process flow, low energy consumption and large output. The dry powder is granulated directly without subsequent drying process, which is more conducive to the connection and transformation of the existing production process.

The increase of bulk density is more significant than other granulation methods. It is especially suitable for increasing the bulk density of products. It is flexible in operation and can be used in a wide range. The extrusion force can be adjusted by hydraulic pressure.

Detailed info on organic fertilizer production

Different fertilizer manufacturing processes can be used to produce different types of fertilizer granulators. For example, an organic fertilizer manufacturing process designed to produce an organic fertilizer granulator. However, which fertilizer machines are included in the series?

Fertilizer Production Line
Fertilizer Production Line

In the manufacturing process of organic fertilizer, it mainly includes fertilizer mixer, fertilizer crusher and fertilizer granulator. The fertilizer production of organic fertilizer can be divided into fermentation, mixing and granulation. Parts use different fertilizer machine types.

In the production of organic fertilizer granulator, the first thing is to use the fermentation composter to ferment the raw materials, and then use the horizontal mixer to mix the raw materials. To mix the raw materials, the raw materials need to be crushed first. The utility model uses a new type of organic fertilizer granulator, which is a fertilizer granulator used for producing organic fertilizer granulator and is made into an organic fertilizer granulator.

In the production of organic fertilizer granulator, attention should be paid to the use of raw materials. Due to the requirement of moisture and temperature for organic fertilizer granulator, we need to use drum dryer and cooler to dry the water of fertilizer granulator after granulation.

NPK Fertilizer Production for Agricultural Development

Function NPK Fertilizer to Soil

1. In the actual agricultural production, the utilization rate of chemical fertilizer is only 30% – 45%. Some of the lost fertilizers are released into the atmosphere, some are lost with the flow of water and soil, and some are fixed in the soil and cannot be directly absorbed and utilized by plants. In addition, it can lead to adverse consequences, such as soil salinization and hardening.

organic fertilizer manufacturing technology

When the organic fertilizer is applied, its beneficial biological activity can improve the soil structure, improve the ability of soil to retain water and fertilizer, so as to reduce the loss of nutrients. In addition, the effective utilization rate of fertilizer can be increased to more than 50%. The application of organic fertilizer manufacturing technology is more and more extensive.

NPK fertilizer to crops growth

The important influence of organic fertilizer on crops and NPK fertilizer
The quality of organic fertilizer can be improved. The effect of organic fertilizer as basic fertilizer was better than that of chemical fertilizer under the same nutrient content.

When stripping is used, the effect of completely decomposing organic fertilizer is better than that of chemical fertilizer, especially in improving the quality of agricultural products. Therefore, in the manufacture of NPK fertilizer, adding organic fertilizer into raw materials is more effective. Get more details of npk, and want to make npk fertilizer for your business, welcome go to https://www.wastetofertilizer.com/npk-compound-fertilizer-production-line/

Organic fertilizer vs NPK

3. Organic fertilizer can promote the growth of soil microorganism and strengthen the absorption and utilization of crops. Organic fertilizer contains a lot of organic matter, which is the place where all kinds of microorganisms grow and propagate. The organic matter of organic fertilizer can also produce various phenols, vitamins, enzymes, oxin and hormones in the process of decomposition, which can promote the growth of crop roots and the absorption of nutrients.

4. Reduce nutrient fixation and improve nutrient supply. Organic fertilizer contains a large number of organic acids, thermal acids and other hydroxyl substances, has a strong ability to combine with many metal elements to form a complex, to prevent the soil from fixing these nutrients and failure. For example, organic acids and other compounds in organic fertilizers can combine high activity aluminum ions in soil, prevent the combination of aluminum and phosphorus to form closed storage phosphorus which is difficult for crops to absorb, and greatly improve the content of available phosphorus in soil.

Organic Fertilizer Production Formula Design

Formula basis

The formula of organic-inorganic compound fertilizer refers to the content ratio of organic matter nitrogen, phosphorus and potassium and the addition amount of other elements in organic compound fertilizer. Because organic-inorganic compound fertilizer is often used as basic fertilizer, it actually refers to the ratio of organic matter to nitrogen, phosphorus and potassium in basic fertilizer.

Notes

Therefore, two parts should be paid attention to when determining the formula of compound fertilizer in the process of organic fertilizer manufacturing. The first step is the ratio of organic matter to inorganic fertilizer, and the second step is to determine the proportion of various fertilizers in inorganic fertilizer. Detailed info intro, go to https://compostturnermachine.com/compost-line/

How to select raw matewrials

Organic inorganic compound fertilizer is a compound fertilizer formed by adding inorganic fertilizer on the basis of organic materials. Therefore, it is necessary to select the appropriate ratio of nitrogen, phosphorus and potassium to determine the formula of organic matter content of organic-inorganic compound fertilizer. In raw materials selection and disposal, welcome to https://compostturnermachine.com/compost-materials/

Raw materials proportions

Granulation equipment of organic and inorganic compound fertilizer
This machine is suitable for compound fertilizer plant. The machine has been used by many fertilizer manufacturers and the quality of the products has been guaranteed. It can press the powder material directly into the particles under normal humidity. It is suitable for single element fertilizer and multi-element compound fertilizer, such as ammonium bicarbonate, urea, ammonium chloride, ammonium phosphate, potassium chloride, etc. the particle strength is high, no drying equipment is needed, and the production cost is greatly reduced.

How to make npk fertilizer rapidly?

Necessary machines in npk manufacturing process

The large angle inclined conveyor used in NPK fertilizer manufacturing process has the advantages of simple structure, reliable operation and convenient maintenance. It has the characteristics of large immersion conveyor, compact structure and less land occupation. It is an ideal fertilizer manufacturing equipment for large immersion conveyor and vertical lifting materials.

Detailed info

The main uses of large angle inclined conveyor used in NPK fertilizer manufacturing process are as follows:
1. Special conveyor belt is required for conveying materials with special requirements, such as high temperature materials containing acid, alkali, oil substance or organic solvent.

Fertilizer Belt Conveyor for Large Scale Chicken Manure Fertilizer Plant
Fertilizer Belt Conveyor for Large Scale Chicken Manure Fertilizer Plant

How to use it?

2. Within the dip angle range of belt conveyor
3. Corrugated wing conveyor belt is a general continuous conveying equipment for bulk materials. It uses a conveyor belt with corrugated wings and diaphragms. Therefore, it is especially suitable for large dip angle transportation.

Where can you use it?

4. The machine can be used in coal, chemical industry, building materials, metallurgy, electric power, light industry, grain, port, ship and other industries. It can transport all kinds of bulk materials with bulk density of 0.5-2.5t/m3 in the humidity range of – 15 ° C to + 40 ° C.

How to pack organic fertilizer automatically?

With the further advancement of industrialization in China, robotization hardware has been applied increasingly more in the day by day fertilizer processing plants. Individuals have slowly moved from difficult work to mechanized creation. Programmed pressing machine is generally utilized in compost creation. It can not just improve the proficiency of natural manure creation line and compound compost creation line, yet additionally guarantee the nature of creation. All the more significantly, the programmed pressing machine further improves the exactness necessities in the manure creation measure.

PLC is a gadget uniquely intended for modern creation. In the event that the creation climate of programmed pressing machine is too unforgiving, electromagnetic impedance is exceptionally solid. Prior to guaranteeing the ordinary activity of programmed pressing machine in manure creation line, we should realize how to evade inappropriate establishment or use. So in the natural compost creation line and compound manure creation line, we should focus on the accompanying issues of programmed pressing machine.

1. Manure creation climate of programmed pressing machine. Completely programmed pressing machine is legitimately utilized in the mechanical field, and the ecological necessities are not high. Notwithstanding, if the surrounding temperature dips under 0℃ or above 50℃, the establishment of the programmed pressing machine will leave a ventilated spot. In the exceptional climate, we have to utilize the hood to secure.

2. To accomplish convective cooling beyond what many would consider possible, all segments of programmed pressing machine require to be introduced vertically. To evade outer electrical impedance, PLC must be far away from high-voltage power gracefully and gadgets, and can not be introduced in a control bureau with high-voltage gadgets. Every one of the three lines needs its own wiring.

Compost Automatic Packing Machine Fertilizer Automatic Packing Machine

Since the cycle of natural compost creation line and compound manure creation line are unique, and the utilization of programmed pressing machine is extraordinary, the creation line ought to be orchestrated by its own circumstance.

How to make fertilizer granules by extruding method?

Flat granulator is a kind of processing machinery in fertilizer plants. It is an extrusion fertilizer granulator, which is commonly used for fertilizer granulation.

The organic fertilizer production line of flat mold granulator has the characteristics of simple process, low equipment price and low power consumption, which is easy to use and maintain. The granulator can be used for granulation of organic fertilizer, compound fertilizer, feed and other materials. It has a wide range of material adaptability and many functions.

Application method of extruding fertilizer granulator flat die granulator

1. Before use, check whether the parts of the flat die granulator are tightened, whether the rotating parts are flexible, whether there is lubricant in the bearing, and whether the fertilizer granulator should be placed on a stable and stable ground. To check the power and voltage, the switch must be in the on position.

2. Check whether the clearance between the roller and the plate of the flat die granulator is kept at about 0.50 mm to prevent direct contact and abnormal wear. Select good mold aperture: select small mold when pressing small organic fertilizer; select large mold when pressing large organic fertilizer. During the operation of the organic fertilizer production line, attention should be paid to the site cleaning, and metal mixing into the powder and machine is strictly prohibited.

3. Start the flat mold granulator, check the granulation condition, check whether the surface of fertilizer particles is smooth and whether the temperature rise of particles is normal. By adjusting the bolts at both ends of the roller, the machine discharges normally.

3% of the material contained in the mold to prevent the mold from being corroded after the next time the mold is filled with oil.

Granular VS Powder Fertilizer

Fertilizer granulation is the key technology of organic fertilizer processing, and the quality of granulation directly affects the quality of final fertilizer. Organic fertilizer is suitable for green plants and animals, which is the key to carbon containing chemicals in the soil layer.

According to the processing route of organic fertilizer production line, organic fertilizer contains not only harmful substances, but also a lot of favorable substances.

Why granulation is needed in the production of organic fertilizer? Organic fertilizer equipment manufacturers analyzed the advantages of organic fertilizer and powder fertilizer.

1. It is very important to master the particle size distribution of fertilizer for the storage and transportation of chemical fertilizer. Granular fertilizer has good performance, and powder fertilizer is not easy to store. Fertilizer granules have good transport characteristics.

2. Low water soluble fertilizers are generally made into small particles to ensure that they melt reasonably and rapidly in the soil layer and are digested and absorbed by green plants.
Organic fertilizer granule

3. Fertilizer granulation improves the production process of agriculture and animal husbandry. The fertilizer granule has the function of slow releasing fertilizer, which is convenient not to be blown away by the wind.
4. Some inorganic components can be added to the organic fertilizer production line and granulated by the fertilizer granulator according to the formula to improve the fertility of the organic fertilizer. However, powdered fertilizers and inorganic components can easily absorb water and form blocky materials. Interested in fertilizer granules machines? welcome go to https://www.fertilizermachinesale.com/fertilizer-granulation-equipment/

Slow Release Fertilizer Production Process

Slow release controlled fertilizers release nutrients slowly in the soil to meet the nutrient requirements of the whole crop growth period. In the process of NPK fertilizer production, slow release and control of fertilizer are realized by granulation and coating.

Slow release fertilizer means that the release rate of available nutrients in plants is lower than that of fast fertilizer after fertilization in soil. Controlled release fertilizer refers to the regulation of nutrient release according to the set release mode and nutrient absorption law of crops. Release not only refers to the release period of fertilizer, but also refers to the release rate of nutrients in fertilizer, which conforms to the law of crop fertilizer demand.


Ideally, controlled release fertilizer can artificially control the supply and release rate of nutrients according to the nutrient requirements of different stages of crop growth. That is to say, nutrients can be released when crops need them and retained in the soil when they are not needed, so that a single application can meet all stages of crop growth.

NPK fertilizer production line processing slow release controlled fertilizer
NPK fertilizer production line can slow release and control fertilizer through fluidization treatment. The main production processes are: batch processing, mixing, granulation, drying, cooling, screening, coating, packaging. Fertilizer granulator is the key to slow release and control fertilizer processing. It determines the size, shape and hardness of fertilizer particles. Fertilizer granulator determines the appearance of the product, and the physical shape of the product also affects the fertilizer effect.

Rotary drum granulator is usually used for slow release and controlled fertilizer production for granulation. The roller granulator has the advantages of large production capacity, low production cost and spherical particles meet the production requirements of slow release fertilizer. The final stage of NPK fertilizer production and processing is coating. After particle coating, it becomes slow release fertilizer.

How to make granules fertilizer with pan granulation machine?

Organic-inorganic compound fertilizer is a compound fertilizer that integrates organic matter and inorganic fertilizer. Organic-inorganic compound fertilizer has various components, which can not only provide crop nutrients, but also improve soil biological activity and soil fertility, so it is widely used in cash crops.

Organic matter is an important component in organic-inorganic compound fertilizer, and its content directly determines the actual effect of bio-organic compound fertilizer. Therefore, the granulation process of organic-inorganic compound fertilizer production line is particularly important. The organic fertilizer disc granulation production line can realize the complete treatment of organic-inorganic compound fertilizer.

For the pan granulator, the addition of organic matter is also the key to granulation. Want to know how does the granulator make fertilizer granules by wet granulation method, welcome to https://www.fertilizermachinesale.com/pan-granulation-process/

Disc Pelletizer for Small Scale Cow Farm Manure Granualtion
According to the actual situation, several kinds of materials with abundant raw materials, low price and convenient processing can be selected as the raw materials of the pan granulator.

Organic fertilizer: chicken manure, pig manure, peat, plant ash, etc.
Inorganic fertilizers: urea, ammonium sulfate, superphosphate, calcium magnesium phosphate, potassium sulfate, potassium chloride, etc.

Organic compound fertilizer disc granulator

Organic fertilizer has strong water absorption and looseness, and its water content, fineness and other factors have a greater impact on granulation. Therefore, organic matter plays an important role in the production of disc granulators. On the premise of keeping the compound fertilizer and other inorganic nutrients unchanged, increasing the input of organic matter is an important way to improve the quality of biological compound fertilizer.

However, organic matter has strong dispersibility and has a greater impact on granulation. The organic content is too high, which is not conducive to the production of the pan granulator.

Experiments show that in the production line of organic fertilizer disc granulation, the amount of organic matter is about 25%-35%, and a better granulation effect can be obtained. The process of organic fertilizer disc granulation production line is suitable for the production of granular organic-inorganic compound fertilizer.

How to make different sizes of fertilizer granuels?

Disc granulator is one of the compound fertilizer production equipment. Its shape is mainly composed of disc, simple structure and intuitive granulation. In the production, by changing the parameters of the pelletizing plate, the production capacity of the equipment is improved, and the efficiency of the NPK fertilizer production line is improved.

Generally speaking, the diameter of Pan fertilizer granulator mainly depends on the output. Different fertilizer machine manufacturers will combine other equipment of NPK fertilizer production line according to their own conditions, such as annual production capacity. The annual production capacity of a 2-meter diameter disc granulator can reach more than 10000 tons, and the annual production capacity of a 2.2-meter diameter granulator can reach more than 15000 tons.

Therefore, the annual production capacity should be considered from the design point of view when selecting the disc diameter.

Pan fertilizer granulator

Once the diameter of the pan fertilizer granulator is determined, the plate height can also be basically determined. Generally speaking, the larger the diameter, the higher the disc height. However, the height of the disc also affects the granulation time. Due to the difference in friction coefficient between the raw material and the disc surface, the particles generated on the disc will have a grading effect.

Small particles will stop near the bottom of the disc, and large particles will be discharged from the edge. Therefore, the higher the edge of the disc, the longer the granulation time. If the disk is too high or too low, the ball forming time is short and the particle size is relatively small. Therefore, on the one hand, the plate height will affect the size of product particles discharged from the granulation plate, on the other hand, it will also affect the output.

Because if the material in the tray stagnation time is too long, the slower the product discharge speed, the larger the product particles, the larger the particles that do not meet the standard, and the lower the proportion of ball formation rate, it is very important to select the tray height reasonably.