First setp to make organic fertilizer?

In the process of organic fertilizer production and processing, the raw material of bio organic fertilizer shall be fermentation tipper, and the raw material temperature shall be controlled below 60 ℃. After aerobic fermentation, the product meets the requirements of organic fertilizer standard.

So why should raw materials be fermented in the processing technology of organic fertilizer production line?

Raw materials in the production of fermented organic fertilizer

1. The fermentation of organic fertilizer raw materials can change the original state of organic matter in raw materials and improve the utilization rate of materials.

Compost Turner for Cow Dung Disposal
Compost Turner for Cow Dung Disposal

The insect eggs and harmful components in the raw materials are killed in the fermentation process. The raw materials after fermentation are acidic, which is more conducive to the absorption of nitrogen, phosphorus and potassium by plant roots. In fertilizer processing, rotten compost and NPK fertilizer are granulated by drum granulator, and the fertilization effect is better.

2. Reduce crop resistance to diseases and pests. Compost without biological fermentation can easily transfer its own bacteria, weed seeds and insect eggs to crops and affect their growth. During the fermentation of bio organic fertilizer, beneficial microorganisms multiply in large numbers, kill harmful pathogens, remove grass seeds and insect eggs through high-temperature decay, and apply fertilizer to the soil, which can effectively inhibit the spread of pathogens.

Soil borne pathogens and weeds. Grow and improve the ability to resist diseases and pests.

3. Avoid burning roots and seedlings, which is safe to use. After the application of fermented livestock manure, in case of fermentation conditions, fermentation under the activity of microorganisms will produce a certain amount of heat, which will directly affect the growth of crops, burn the roots of crops and lead to death.

Only when the organic fertilizer decays completely will it not produce secondary fermentation, burn roots and seedlings, or destroy the roots of crops.

4. Improve crop yield and quality. In the production process of organic fertilizer, the fermentation raw materials must be completely decomposed before the compost can be further processed as raw materials. Different special fertilizer products can be made by fertilizer granulator. This is why we need to ferment bio organic fertilizer.

More difeerent types of machines to make organic fertilizer, welcome go to https://organicfertilizermachines.com/

NPK Mixed with Organic Fertilizer for Nutrient Fertilizer Production

Can NPK compound fertilizer be mixed with organic fertilizer decomposed by fermentation?

The answer is: of course. Fertilizer is a very important link in traditional agricultural production, and the collocation of fertilizer is in the majority. Now NPK fertilizer granulator manufacturer will introduce the mixing function of organic fertilizer and compound fertilizer.

1. When straw is returned to the field and immature organic fertilizer is applied, chemical nitrogen fertilizer can be added to avoid slow nitrogen deficiency in the early stage of crops, and nitrate nitrogen and ammonium nitrogen need to be provided at the same time. In the mature stage of cereal crops, it can be realized by organic fertilizer.

Bio Fertilizer Mixer
Bio Fertilizer Mixer

2. Adding organic fertilizer to the chemical fertilizer production line can reduce some adverse side effects of chemical fertilizer. If nitrogen, phosphorus and potassium fertilizer is mixed with organic fertilizer, this problem will not occur. More detailed info on blenders selection, go to https://www.fertilizer-plants.com/fertilizer-blender/

In addition, if physiological acid fertilizer is applied alone for a long time, it will turn the soil into acid and produce too many harmful substances such as active iron and active aluminum, which will be toxic to crops. However, mixed application with organic fertilizer can increase the buffering performance of soil and prevent soil acidification.

In fact, fertilizer plants often mix organic fertilizer with NPK fertilizer and use drum granulator to make organic compound fertilizer particles.

3. Mixed organic compound fertilizer can increase the nutrient content of crop nutrient organic fertilizer, with stable and lasting fertilizer effect and more organic matter.

It can improve the content of soil organic matter and improve the physical and chemical properties of soil. It can not only provide nutrition for crops, but also provide nutrients such as nitrogen, phosphorus, potassium, vitamins and growth hormone for soil microorganisms. After applying organic fertilizer, soil enzyme activity increased, which was conducive to the transformation of nutrients.

4. Mixed fertilizer improves fertilizer efficiency. Fertilizers such as calcium superphosphate and trace elements are fixed by the soil and become invalid after being applied to the soil. The mixed use of chemical fertilizer and organic fertilizer can reduce the contact surface with soil and reduce the fixation of nutrients.

Organic fertilizer can increase the solubility of phosphate rock, and the effect is better under paddy field conditions.
In the chemical fertilizer production line, chemical fertilizer and organic fertilizer are processed together. When applied to the soil, chemical fertilizer can be absorbed and stored by organic fertilizer to reduce losses. In addition, the mixing of chemical fertilizer and organic fertilizer can also promote the maturity of organic fertilizer and improve fertilizer efficiency. More detailed go to https://www.fertilizer-plants.com/double-roll-granualting-machine-in-canada/

Machine Selection Tips for Organic Fertilizer Production Manufacturers

With the improvement of living standards, people’s demand for machinery and equipment is increasing, and their dependence on machinery is also gradually increasing, which brings pressure to the development of organic fertilizer production equipment.

In the process of fertilizer production, in order to ensure the safety and operation of the production line, operators need to strictly require themselves to operate the equipment correctly. So how should we operate correctly in the operation of organic fertilizer production line? SX company, a large fertilizer equipment manufacturer, provides you with suggestions.

Requirements for safe operation of organic fertilizer production line

1. Relevant personnel operating organic fertilizer equipment shall receive professional training first and take up their posts only after passing the training.

2. As workers operating organic fertilizer equipment, they should first standardize their working attitude. Because correct operation is closely related to everyone’s safety, we must not be careless in the operation process, otherwise the materials may be damaged and personal safety may be endangered.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

3. Organic fertilizer equipment shall be placed in a reasonable position, and attention shall be paid to ventilation and ground wire. When it is found that it cannot be operated, the workshop production shall be stopped immediately, and the problems shall be found out and handled.

4. Clean the machine in time after using the equipment, especially NPK fertilizer granulator. Regular maintenance of equipment appearance and smooth parts can ensure production and quality, and then bring economic benefits to the company.

5. The complete set of organic fertilizer production equipment shall be installed on the horizontal concrete foundation, especially the large equipment such as drum granulator, drum dryer and cooler shall be fixed with anchor bolts.

Pay attention to the verticality between the main body and the horizontal plane during installation. Configure the power cord and control switch according to the power of the equipment. No load commissioning shall be carried out after passing the inspection, and production can be carried out only after the commissioning is normal. More detailed process, go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Top 6 steps to make organic fertilizer granules?

In the process of organic fertilizer production, how to granulate the fermented raw materials is the key factor to determine whether the commercial fertilizer can enter the market. The following granulation methods are generally used.

Fertilizer production line

(1) Agglomerate granulation. Under the action of rotation, vibration and stirring, the wet powder in motion is agglomerated. Or the fluidized bed is used to coagulate dry powder and particles into suitable particles by supplying spray solution (adhesive).

(2) Extrusion granulation. It is a method of making dry powder or wet powder containing adhesive into cylindrical, spherical or sheet by mechanical processing such as extrusion, roll extrusion or pressing.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

(3) Crushing and granulation. It is to crush block materials into particles of appropriate size.

(4) Melt granulation. It is a method of granulation by cooling and hardening molten liquid.

(5) spray granulation. It is a method of directly granulating solid after concentration in liquid.

(6) Liquid phase crystallization granulation. It is a method that materials crystallize in liquid phase and agglomerate into spherical particles through liquid bridging agent and stirring.

This technology is widely used in pharmaceutical industry. Because the particle shape is spherical, it is also called spherical crystallization granulation method, which is abbreviated as spherulite granulation method.

Spherulite particles are pure material particles with good fluidity, filling and compression formability. In recent years, the technology has been successfully developed. That is, polymer copolymer precipitation is added in the spherulite crystallization process to prepare sustained-release, rapid release, enteric coated, gastric coated pellets, floating hollow pellets, biodegradable microcapsules, etc. Preparation of sustained release pellets.

More detailed info on orgnaic fertilizer granulation, go to https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/

Organic Fertilizer Granulation Process Know How

The manufacturing process of organic fertilizer is mainly to screen and magnetic separate the organic waste with a water content of about 30% ~ 35% after fermentation and decay to make a round grain organic fertilizer, add functional bacteria to produce biological organic fertilizer, and add nitrogen, phosphorus and potassium (the total nutrient content is less than 15%) to produce organic and inorganic fertilizers.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

After the fermented organic waste is screened by magnetic separation, the raw materials containing binder and other compatible components are measured according to the proportion requirements, and then lifted by bucket elevator to multi-dimensional high-efficiency mixer for rapid mixing.

The mixed material slides out of the mixing bin and is continuously and evenly sent to the extrusion granulator by the disc feeder to make cylindrical particles; The cylindrical particles are polished into spherical particles by the circular particle polishing and setting machine and formed by the belt.

The machine is sent to the drying, cooling and screening machine (three in one model). The particles are dried at low temperature and large air volume (≤ 65 ℃) in the front section of the drying cooling screening machine, and then enter the cooling section for air cooling. After sufficient cooling, the materials enter the screen installed at the end of the cylinder.

The screened finished product particles are transported to the finished product silo by the elevator and measured and packaged by the packaging system; The screened large particles are crushed and returned to the mixed granulation system; The screened small particles (basically without powder) can be made into small packages and sold directly. Get more details on the granulation process, go to https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/

Quality Organic fertilizer Granules Production with Newly Developed Fertilizer Granulator

Advantages of toothed stirring granulator in organic fertilizer granulation
Wet organic stirring fertilizer granulator is used to granulate various organic substances after fermentation, breaking through the conventional organic granulation process. The particles can be directly mixed and processed without drying or crushing the raw materials before granulation, which can save a lot of energy.

Wet organic fertilizer stirring granulator is widely used for granulation of organic fertilizer. Because of its large granulation rate, stable operation, strong and durable equipment and long service life, it is selected as an ideal product by the majority of users. The internal rotating tooth granulator developed by our unit has Φ 600、 Φ 800、 Φ 1000、 Φ 1200 four specifications. Other specifications of stirring granulator can also be produced according to user requirements.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

The shell of granulator adopts thickened seamless steel pipe, which is firm and durable and not easy to deform. Coupled with the solid base design, it runs more smoothly.

Using the mechanical stirring force of high-speed rotation and the resulting aerodynamic force, the fine powder materials can be continuously mixed, granulated, spheroidized and densified in the machine to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥ 0.7, the particle size is generally between 0.3-3mm, and the granulation rate is ≥ 90%. The particle size can be appropriately adjusted by the mixing amount of material moisture and spindle speed. Generally, the lower the mixing amount, the higher the speed, the smaller the particles, and vice versa.

Scope of application: This machine is especially suitable for granulation of light and fine powder materials. The finer the basic particle of fine powder material, the higher the sphericity of the particle, and the better the quality of the ball. Generally, the particle size of materials before granulation shall be less than 50 mesh. Typical application materials: chicken manure, pig manure, cow manure, carbon black, clay, kaolin, etc.

Wet organic fertilizer stirring granulator is suitable for organic wastes such as peat, sludge, chicken manure, livestock manure, lignite, sugar mill filter sludge, papermaking sludge, wine, straw, soybean residue, peat and so on. Direct granulation completely solves the key technical problems that cannot be solved by traditional granulation processes such as disk (drum) fermentation, and granulation with bio organic fertilizer as raw material.

More details on the fertilizer granulator, go to https://organicfertilizerplants.com/organic-fertilizer-granulation-machine/

How does organic fertilizer promote agricultural industry development?

With the continuous development of society and the continuous progress of science and technology, China’s economic level has been greatly improved, and the people’s living standard has also been greatly improved. Various factors have provided great convenience for the development of agriculture. However, in order to ensure the sustainable development of environment and the secondary service life of land, organic fertilizer machine came into being.

The organic fertilizer manufacturing process, such as the organic fertilizer produced by the organic fertilizer granulator, not only has a certain positive significance for environmental protection, but also reduces the irreversible pollution damage of many chemical fertilizers to the land and eliminates crops from the source.

The harm of residual chemicals to human body is more conducive to people’s health. In addition, organic fertilizer can increase the yield of crops and help to increase agricultural production.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

According to the development of the market, organic fertilizer equipment must have a relatively broad development space. However, these are not worth showing off the capital of organic fertilizer equipment. In the long development process, only relying on a good living environment can not promote the maximum development of organic fertilizer equipment.

Therefore, the primary task of the current organic fertilizer equipment is to recognize its own shortcomings, seriously study the advanced organic fertilizer production technology, and reasonably integrate it into the actual research and development, so as to make the organic fertilizer equipment more in line with the market development after repeated improvement.

It can provide more comprehensive and satisfactory services for agricultural production. In the increasingly fierce market competition, the factor that can effectively support the rapid development of organic fertilizer equipment lies in the comprehensive strength of the equipment.

Find machines to make organic fertilizer, go to https://organicfertilizermachines.com/

Quality organic fertilizer production from plant ash

Plant ash is the residue of firewood after combustion. It belongs to alkalinity. The main component is potassium carbonate (K2CO3) which can be used as fertilizer. Before the widespread use of chemical fertilizers, agricultural plant ash refers to the ash produced after burning and eating by mountain grass, straw and branches (excluding the ash produced by coal).

The production of plant ash fertilizer is usually stacked with a layer of plant ash and used after several months of maturity. In industry, plant ash is also used as the main raw material of biological fertilizer project to process biological organic fertilizer.

Plant ash shall not be mixed with other fertilizers during storage. Some farmers are used to putting ash in puddles and mixing it with organic fertilizer and straw, which is very wrong. Because the ash is alkaline, it will cause the volatilization of nitrogen in organic fertilizer and reduce fertilizer efficiency. Such treatment will not only waste fertilizer, but also pollute the environment.

Ashes must be applied separately. Plant ash cannot be mixed with organic farm manure and ammonium nitrogen fertilizer to avoid nitrogen volatilization loss, nor can it be mixed with phosphorus fertilizer to avoid phosphorus fixation and reduce the use efficiency of phosphorus fertilizer.

Therefore, when planning the fertilizer manufacturing process and using plant ash as organic raw material, the fertilizer plant should pay attention to the proportion of raw materials.

1. Soil application: since the ash is alkaline, cohesive soil, acidic or neutral soil should be used. Soil application can be used as base fertilizer, seed fertilizer and topdressing, as well as seedling raising and seedling covering (seed covering fertilizer).

When used as base fertilizer and seed fertilizer, the amount of fertilizer should not be too large, and should be isolated from seeds to prevent seed burning. Generally, 50-100kg per mu is appropriate.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

It is suitable for centralized soil application, strip application or hole application, with a depth of 8-10cm, and covered with soil after construction. Mix the wet soil 2-3 times or spray a little water before application.

2. Topdressing outside the root: more than 90% of the potassium contained in plant ash is soluble in water, which is a quick acting potassium fertilizer. According to this characteristic, plant ash can be used as extraroot topdressing, that is, 1% concentration of plant ash extract can be used for foliar spraying.

3. Priority crops: plant ash is suitable for various crops, especially potassium free or potassium free and chlorine free crops, such as potato, sweet potato, tobacco, grape, sunflower, sugar beet, etc.

Plant ash can be used for potato, not only for soil application, but also for potato wounds. In this way, it can be used as seed fertilizer to prevent wound infection and decay.

More types of fertilizer machines for organic fertilizer production, go to https://compostturnermachine.com/

Organic Fertilizer Granulation with New Developed Machines

Application scope of the new organic fertilizer granulator: This machine is especially suitable for granulation of light fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of particles and the better the balling quality.

Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. This machine is most suitable for direct granulation of organic fertilizer after fermentation, eliminating the drying process and greatly reducing the manufacturing cost.

New Developed Fertilizer Granulator for Organic Fertilizer Production
New Developed Fertilizer Granulator for Organic Fertilizer Production

The new organic fertilizer granulator uses the mechanical stirring force of high-speed rotation and the generated aerodynamic force to continuously mix, granulate, spheroidize and densify the fine powder materials in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥ 0.7, the particle size is generally between 0.3-3mm, and the granulation rate is ≥ 90%.

The size of particle size can be adjusted appropriately by material mixing amount and spindle speed. Generally, the lower the mixing amount, the higher the rotating speed, the smaller the particles, and vice versa.

Organic fertilizer raw materials (animal manure, domestic waste, dead leaves, biogas residue, waste bacteria, etc.) are fermented into a semi wet material crusher for crushing, and then nitrogen, phosphorus, potassium and other elements (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the specified standards, then stirred with a mixer, and then enter the granules of the new organic fertilizer granulation mechanism.

After drying, the screened qualified products are packaged by the screening machine, and the unqualified products are returned to the granulator for granulation.

Now this new type of organic fertilizer wet granulator is deeply loved by the majority of users. Our wet organic fertilizer granulator is in short supply. The birth of new products, new fertilizer manufacturing technology, energy conservation and environmental protection, trustworthy.

More detailed info, go to https://fertilizergranulatormanufacturer.com/new-type-organic-fertilizer-granulator/

Machine Configurations on Biofertilizer Plant

The biological fertilizer project includes fermentation process, crushing process, mixing process, granulation process, drying and cooling process, screening process and packaging process. The equipment and equipment used in each process are as follows:

Fermentation equipment: trough dumper and plate chain dumper. Complete the new design of multi slot machine, which helps to save space and equipment investment.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

New dry and wet material crusher: vertical crusher and horizontal crusher. The internal chain hammer type screen free structure is adopted. Even if the materials are removed from the water, they will not be broken and stuck
Automatic multi tank batching machine – designed according to the customer’s raw material type: 2 silo, 3 silo, 4 silo, 5 silo, etc.

Mixer: including vertical mixer, horizontal mixer and double shaft mixer. The mixing structure is divided into mixing blade type, screw type, etc. the appropriate mixing structure is designed according to the characteristics of materials.

The outlet is designed for cylinder control and baffle control.
Organic fertilizer granulator: including disc granulator, new wet granulator, shot blasting machine, drum granulator, etc. select the appropriate granulator according to the characteristics of raw materials.
Rotary dryer: also known as drum dryer and bio organic fertilizer dryer. Because the temperature of organic fertilizer cannot exceed 80 °, our dryer adopts hot air drying.

Cooler: similar to dryer in appearance, but different in material and performance. The dryer host is made of steam boiler steel, and the cooler host is made of carbon steel plate.

Screening machines are drum type and vibrating type. The screening machine is divided into three-stage screen, two-stage screen, etc.
Automatic metering packaging machine: including screw type and DC type, single head and double head, made of stainless steel and carbon steel, which can be customized according to customer needs.

Conveying equipment: including belt conveyor, screw conveyor, bucket elevator, etc.

More detailed info, go to https://compostturnermachine.com/

Conventional organic fertilizer production machine configurations

1. Compost Dumper: industrial fermentation treatment of organic solids such as livestock manure, domestic waste, sludge and crop straw. The equipment integrates the uniformity of fermentation materials. Therefore, the front of the fermentation tank can be freely put in or taken out, and waste such as feces can be retained for a long time.

2. The mixer has fast mixing speed and good uniformity. It can mix 30% liquid and add viscous materials. There are two rotors working in opposite directions. Because the blade has multiple special angles, it can mix quickly and efficiently regardless of the shape, size and density of the material. The lower door opening speed is fast and the residue is less.

3. Wet material crusher is a professional crushing equipment for crushing high humidity and multi fiber materials. The high-speed rotating blade has the advantages of good particle size, high efficiency and high energy. Semi wet material crusher is mostly used for the production and processing of organic fertilizer. The crushing effect of chicken manure, sodium humate and other raw materials is very good.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

4. Organic fertilizer granulator is a molding machine that can make materials into specific shapes. It is widely used in the production of organic fertilizer, bio organic fertilizer and other fields.

5. When the rotary cooler cools to a certain temperature, it can reduce the moisture content, reduce the labor intensity and improve the output.

6. The rotary dryer is mainly composed of rotating body, lifting plate, transmission device, support device and sealing ring, with diameter of: Φ 1000- Φ 4000, the length depends on the drying requirements. Collect the dried product from the bottom of the bottom.

7. Drum screen adopts combined screen, which is convenient for maintenance and replacement. The machine has the advantages of simple structure, convenient operation and stable operation. Drum screening machine is mainly used for the separation of finished products and returned materials. It can also realize the classification of finished products and uniform sorting of finished products.

8. The coating machine is composed of screw conveyor, mixing tank, oil pump and main engine, which can effectively prevent the caking of compound fertilizer. The main body is made of polypropylene lining or acid resistant stainless steel.

9. The packaging machine is mainly composed of feeding mechanism (gate), weighing bucket, bag clamping mechanism, frame, air inlet, pneumatic system, sensor, control box, conveying and sewing mechanism.

More detailed info, go to https://compostturnermachine.com/complete-granule-production-line-solutions/

Organic fertilizer products yileds improvement

In a complete organic fertilizer manufacturing process for manure fertilizer production, fermentation, granulation and crushing are three key steps. Therefore, fermentation stacker, organic fertilizer granulator and organic fertilizer crusher play an important role in all organic fertilizer equipment. Let’s discuss the problems that may be encountered in the production process of these two key links.

How to improve the product output and output, the key lies in the organic fertilizer granulator.

1、 According to the moisture, fineness and cohesiveness of raw materials.

1. Moisture

Powder raw materials form spherical particles through the attachment of water. Therefore, controlling water and making water uniform have become the key factors to improve yield. The lower the moisture content, the lower the granulation rate, the higher the moisture content, the more large particles, the uneven moisture, the smaller the particle size, and the lower the yield.

2. Material fineness

It is needless to say that the material fiber has natural coarse granulation effect, rough and brittle appearance and poor formability. The higher the fineness, the better the formability and the smoother the particles.

Disc Granulation Line
Disc Granulation Line

3. Is the material sticky

In particular, organic fertilizer granulation, general raw animal manure (chicken manure, pig manure, cow manure, sheep manure, pigeon manure, etc.), straw (corn straw, straw, leaves, etc.), fungus residue, sugar residue, drug residue, monosodium glutamate residue, etc. The viscosity of general materials is poor, so some viscous fillers such as bentonite need to be added.

2、 Fertilizer granulator is selected for organic fertilizer production line.

For example, the production of granules can choose disc granulator, new organic fertilizer granulator and drum granulator.

If columnar is produced, ring mold granulator and columnar extruder are selected.

For irregular and flat ball type, select the appropriate drum extrusion granulator (depending on the die).

All kinds of granulation equipment have their own advantages and disadvantages. Different equipment shall be selected according to raw materials, investment cost (drying or not) and the needs of farmers.

3、 Equipment operation

1. For example, the disc granulator can pass the inclination of the disc. The more flat the disc is, the larger the particles are, the steeper the disc is, and the smaller the particles are.

2. According to the control of material moisture, the larger the moisture, the larger the particles, the smaller the moisture, and the smaller the particles.

3. According to the speed, the higher the speed, the smaller the particles, and the lower the speed, the larger the particles.

In general, the uneven particles of organic fertilizer are mostly caused by the uneven mixing of materials and the thickness of material fiber.

Quality Bio Fertilizer Production Tips

The production equipment of biological fertilizer project mainly includes fermentation part and granulation part. Even if organic fertilizer raw materials are well fermented, granulation is difficult, because organic raw materials are characterized by rough raw materials, light weight and low binding rate.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Different organic raw materials have different characteristics, so special care should be taken when selecting equipment, otherwise it will not only affect the output, but also the appearance of the product can not meet the requirements.

The bio organic fertilizer production line includes main equipment:

1. New type organic fertilizer granulator: designed and manufactured by the new process of wet continuous granulation. The machine can not only granulate a variety of organic materials, especially coarse fiber materials that are difficult to granulate by conventional equipment.

2. Tipping machine: used for tipping and composting to improve fermentation speed and quality.

3. Horizontal mixer: this series of horizontal mixer is a new generation of mixing equipment developed by our company. High mixing degree and low residue, suitable for the mixing of organic and inorganic fertilizers.

4. Conveyor: it is suitable for conveying loose materials or box items in coal, metallurgy, mining, chemical industry, building materials, wharf, warehouse and construction site, especially in chemical fertilizer plant, cement plant and other environments.

5. Packaging scale: the packaging scale is mainly composed of automatic quantitative packaging scale (composed of storage hopper, feeder, weighing bag hopper, pressing mechanism, computer control, pneumatic actuator, etc.) and optional items (conveyor, sewing machine, etc.)/ Heat sealing machine).

There are several key factors to pay attention to in the selection of equipment: fermentation mode, organic raw materials, degree of mechanization and annual output. The quality of organic fertilizer depends on the fermentation site and the formula of the product.

The key factors of fermentation are: microorganism, carbon nitrogen ratio, carbon phosphorus ratio, water, pH value and aeration control. If a factor is not well controlled, it will cause incomplete fermentation, incomplete fermentation or too long fermentation time.

The formula of organic-inorganic compound fertilizer is the same as that of inorganic fertilizer. It also depends on different soils and different crop formulations. If the fermentation is properly prepared, the effect is better than inorganic fertilizer and the cost is low. As a green fertilizer, it can also improve the environment of plant survival and soil granulation.

More detailed info on bio fertilizer production, go to https://organicfertilizerplants.com/

Latest Technology for Bio Fertilizer Production

The technical content of biological fertilizer project is high. In addition to the biological agents that promote the maturation and decomposition of organic matter in the maturation process, in order to achieve targeted maturation and deodorization, microbial products with specific functions need to be added to enhance the effect of the products.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

At present, bio organic fertilizer is included in the category of microbial fertilizer in China, and more strict management measures are implemented than organic fertilizer to promote the healthy development of organic fertilizer.

1. The production process of bio organic fertilizer production enterprises registered with the Ministry of agriculture is basically engaged in the production of microbial fertilizer. In the process of fermentation production, tank stacked fermentation is mostly used, and there are other fermentation methods, such as flat stacked fermentation and fermentor fermentation.

In the process of fermentation and maturation, the adjustment of material moisture, carbon nitrogen ratio and temperature and the use of curing agent are the production process. The key is that the application of fungicide directly affects the fermentation cycle and the maturity of materials. The ripening material basically achieves the harmlessness of the product and is also conducive to the survival of the functional bacteria added in the post-treatment process.

2. In terms of post-treatment of fermentation materials, most enterprises add functional bacteria for compound molding. The dosage form of the product is mainly powder, and some are granulated by rotary drum fertilizer granulator or roller granulator. Granular products prevail over powdered products. The disadvantages of poor appearance and low grade not only improve the commerciality of the product, but also increase the production cost of the enterprise, which has a certain impact on the survival of effective bacteria.

3. The utilization of strains and microbial strains is the core of bio organic fertilizer products. In the production process, there are generally two links related to the utilization of microorganisms:
First, add decomposition bactericide to promote material decomposition and decompose and deodorize in the decomposition process. It is mainly composed of complex strains.

Common strains include photosynthetic bacteria, lactic acid bacteria, yeasts, actinomycetes, Penicillium, wood fungi, etc; Second, the functional bacteria added after material decomposition, generally nitrogen fixing bacteria, phosphorus solubilizing bacteria, silicate bacteria, lactic acid bacteria, Pseudomonas, actinomycetes, etc., play a specific role as fertilizer in the product.

Therefore, the selection and use of microbial strains for the production of bio organic fertilizer is a core technology. Only by mastering this key technology can we accelerate the decomposition and maturity of materials, Ensure the application effect of the product.

More detailed info, go to https://organicfertilizerplants.com/bio-organic-fertilizer-production/

Detailed process for bio fertilizer production

The biological fertilizer project is made of organic wastes such as crop straw (such as straw and wheat straw), edible fungus nutritional residue, inorganic minerals (salts such as salt mine and phosphate mine), animal manure (chicken manure and cow manure) as raw materials for bio fertilizer production, and then mixed with a certain amount of microbial flora, accumulated, high-temperature fermentation, decomposition, sterilization, amino acids, nitrogen and phosphorus, Potassium and other nutrients needed by crops are nutrients for crops to absorb.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

In short, it is divided into the following steps:

Pretreatment: after the compost material is transported to the storage yard, it is weighed by a balance and sent to the mixing and mixing device. It is mixed with the production and domestic organic wastewater in the plant, and compound bacteria are added.

The fertilizer moisture and carbon nitrogen ratio are roughly adjusted according to the raw material composition. After mixing, proceed to the next step.

One time fermentation: the mixed raw materials are sent to the fermentation tank by the loader and stacked into a fermentation pile. The fan is used for forced ventilation and oxygen supply from the bottom of the fermentation tank. At the same time, the compost dumper is used for 2 days.

Add water (mainly produced in the factory, mainly domestic organic wastewater) and nutrients, control the fermentation temperature at 50 ℃ ~ 65 ℃, aerobic fermentation. The first fermentation cycle of the project is 8 days. After each pool of raw materials and one pool of daily semi-finished products, the fermentation semi-finished products are discharged and ready to enter the next process.

Post treatment: the finished compost is further screened, and the screened materials are treated according to the water content. After granulation, the particles are sent to the dryer heated by biogas in the biogas digester for drying, medium and trace elements are added in proportion, then mixed into finished products, packaged and stored in the production of bio organic fertilizer.

The process has been sold. The screened materials are returned to the crushing process for reuse.

More detailed info, go to https://fertilizerplantequiment.com/how-much-does-an-organic-fertilizer-plant-cost/

Medicine residue to make organic fertilizer

Traditional Chinese medicine residue is mostly the residue after chopping or crushing roots, stems, leaves and seeds, and the effective components are extracted through special processes. It is a good raw material for various wastes in organic fertilizer production process and conventional ecological organic fertilizer production projects.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

The advantages of making organic fertilizer from traditional Chinese medicine residue are:

1. Increase crop yield and improve the quality of agricultural products. In addition to nitrogen, phosphorus, potassium and other nutritional components, fermented drug residue also contains a variety of sugars, amino acids and other substances, which not only provide nutrients for crop growth, but also promote microbial activities and maintain micro ecological balance. Soil.

More details, go to https://www.wastetofertilizer.com/

2. Fermentation residue fertilizer contains a large number of beneficial microorganisms. After use, it can improve soil, improve crop root absorption and prevent diseases.

3. Secondary utilization, turning waste into treasure, reducing the use cost of chemical fertilizer and avoiding environmental pollution.

The organic content of traditional Chinese medicine residue is often more than 70%. According to the latest organic fertilizer standard, the total nutrient content of traditional Chinese medicine residue is usually not up to standard.

If the traditional Chinese medicine residue fermentation is used as raw material to produce organic fertilizer, nitrogen and phosphorus can be added to the traditional Chinese medicine residue. Chemical fertilizer or potassium fertilizer, or binary or ternary compound fertilizer, and then add biological fermentation bacteria to fully ferment and crush, which is the standard organic fertilizer. Different residues have different fermentation ratios.

Add the drug residue into the organic matter with high crude protein content such as livestock and poultry feces, bone meal and animal corpses, and add biological fermentation bacteria. Stack it with organic fertilizer dumper, stir it evenly and ferment for several days. During the fermentation process, the temperature rises continuously.

When the temperature reaches above 45 ℃, turn it over every 2 ~ 3 days, and the temperature of the stockpile can be maintained between 50 ~ 70 ℃. When the temperature drops slowly, stop turning the pile and let it stand for about a week to basically complete the decomposition and fermentation. After decomposition, it is crushed by the crushing device to obtain powdered organic fertilizer.

Nowadays, compared with powdered organic fertilizer, the best-selling organic fertilizer in the market is relatively easy to store and spread, and is favored by customers. If granular fertilizer is to be made, the powdered fertilizer shall be granulated by a fertilizer granulator to obtain granular fertilizer. Then it is dried, cooled, screened, and finally packaged for storage.

Business Plant for 100,000t Annual Organic Fertilizer Plant

Let’s take a look at the process conditions and process settings of organic fertilizer production.

150000 tons of livestock manure and industrial waste are used, and the actual annual output of finished organic fertilizer is about 100000 tons. The production process is as follows:

Production process

1. Floor strip stacker, floor dumper or material fermentation tank, trough dumper.
2. Evenly sprinkle microbial agent, turn over and ferment to reach the temperature, smell, decompose and kill bacteria.
3. Fermentation for 7-12 days, with different times according to different temperatures.

4. Completely ferment and decompose, and then leave the pond (the ground type is directly stacked by forklift).
5. Sieve the thickness with a grading screen( The filtered powdered fertilizer can be sold directly).
6. The screened large pieces are crushed by the crusher and returned to the grading screen.

7. Mix the required trace elements with a premixer.
8. Granulation with fertilizer granulator
9. Enter the dryer and cooler.
10. Automatic packaging machine for sale.

 Fertilizer manufacturing process

1. Soil dumper, or trough type soil Dumper: the soil dumper does not need to build a trough, and directly piles the materials. The wheel soil dumper is used for straddle stacking fermentation. Trough fermentation is adopted. According to your production scale, six fermentation tanks with a length of 6 meters and 40-50 meters are built. The fermented materials are continuously put into the fermentation tank, and the turning machine is used for turning and polishing to control water and mixing. Unified purpose can save a lot of labor. Can achieve the goal of full maturity.

2. Forklift: transport the fermented organic fertilizer to the semi-finished product storage area with forklift, so that the fermented organic fertilizer can be treated with dumper every day.

3. Screening machine: the fermented organic fertilizer is screened to separate the large blocks and impurities inside, which is convenient for crushing and packaging.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

4. Crusher: separate and crush the large impurities and stones in the screened organic fertilizer to ensure the appearance of the product.

5. Premixer: premix the screened and crushed organic fertilizer to ensure the stability of product quality. At the same time, when adding fertilizer and trace elements, it plays the role of mixing and producing special fertilizer and various compound fertilizers.

6. Granulator. The material is granulated.

7. Dryer and cooler: dry and cool the particles.

8. Packaging machine: organic fertilizer granules are directly granulated and sold.

More detailed info go here.

Granulation Equipment for Fertilizer Production Maintenance

Organic fertilizer is an indispensable raw material in today’s agricultural production. Organic fertilizer granulator converts materials into organic fertilizer and then processed into particles, which can help customers better package and use. Let’s talk about the steps and equipment needed in the production process of organic fertilizer.

Steps and equipment required for making organic fertilizer:

1. Ground strip stacker, crawler tipper, or material fermentation tank, trough thrower
2. Evenly sprinkle microbial agent, turn over the pile for fermentation, heat, smell, decompose and kill bacteria
3. Ferment for 15-20 days. According to different temperatures and times, use the dumper to improve the fermentation speed.

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

4. Complete fermentation, decomposition and out of the tank (ground type, direct stacking with forklift)
5. Coarse and fine screening with screening machine (the screened powdery fertilizer can be sold directly)
6. The screened large pieces are crushed by the crusher and returned to the screening machine.

7. Mix the required trace elements with a premixer,
8. Granulate with fertilizer granulator.
9. Enter the dryer and cooler for drying and cooling.

10. Automatic packaging machine for sale

Maintenance method of organic fertilizer granulator:

1. Start preheating and replace grease.
2. Replace the gear oil.
3. Reasonable maintenance, full and reasonable maintenance is very necessary.

4. Replacement of vulnerable parts. Vulnerable parts are the main working parts of the new organic fertilizer granulator.
5. Humanized production. The humanized culture and humanized operation of the equipment is a warm measure to ensure the normal operation of the machine.

Introduce the steps and equipment required for making organic fertilizer and the maintenance knowledge of the equipment. Hope to help you.

How to make fertilizer for organic crop cultivation?

Biological fertilizer production takes livestock manure, crop straw, agricultural and sideline products and organic waste from food processing as raw materials, and is equipped with multifunctional fermentation strains. After deodorization, decomposition and dehydration, functional biological strains are added. It is an organic fertilizer containing a certain amount of functional microorganisms processed by chemicals. In line with the fertilizer principle of producing safe and pollution-free green agricultural products, it is a promising fertilizer variety.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

Biological organic fertilizer

The best way to get the best results is when applying bio organic fertilizer:

First, bio organic fertilizer should not be applied too deep into the soil. Too deep will affect the activity of bacteria. Bio organic fertilizer should be applied 10-15 cm below the ground surface.

Secondly, the ratio of bio organic fertilizer to other types of fertilizer including manure (raw chicken manure, etc.) should be reasonable. In the specific application, pay attention to the types of vegetables and soil conditions, calculate first, then mix, and then apply.

In addition, the effect of ditch application of bio organic fertilizer was better.

Main equipment of bio organic fertilizer production line:

1. Fermentation stacker: one of the main supporting equipment of fertilizer mechanical equipment unit, which can turn the pile evenly and improve the fermentation speed.

2. Horizontal mixer: this series of horizontal mixer is a new generation of mixing equipment developed by our company. The machine has high mixing degree and low residue. It is suitable for the mixing of organic fertilizer and inorganic fertilizer.

3. Fertilizer granulator: designed and manufactured by wet continuous propulsion granulation. The machine can not only granulate a variety of organic materials, especially coarse fiber materials that are difficult to granulate by conventional equipment.

4. Disc screen: This machine adopts combined screen, which is convenient for maintenance and replacement. The utility model has the advantages of simple structure, convenient operation and stable operation. It is an ideal equipment for compound fertilizer production.

5. Conveyor: suitable for conveying bulk materials or box like articles in coal, metallurgy, mining, chemical industry, building materials, wharf, warehouse and construction site, especially suitable for environments requiring chemical loading, such as chemical fertilizer plant and cement plant, Saved a lot of people.

More details, welcome go to https://organicfertilizerplants.com/bio-organic-fertilizer-production/

Why make fertilizer pellets?

Organic fertilizer refers to all kinds of animal manure (including animal manure and animal processing waste) and plant residues (cake fertilizer, crop straw, leaves, dead branches, peat, etc.) by physical, chemical, biological or organic methods.

The three treatment technologies remove pathogens, viruses, insect eggs, grass seeds, harmful gases and liquids carried by animal debris through standard decomposition process, and fertilizer types that meet relevant national standards. After processing through the organic fertilizer production line, harmful substances are removed and rich in a large number of beneficial substances.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

The biggest advantage of organic fertilizer is that it can improve soil hardening and heavy metal pollution, and restore the soil microbial ecology caused by excessive application of chemical fertilizer.

The organic fertilizer granulation production line can process fertilizer into particles or powder. If it is powdery, just crush it. However, if it is granular, the powdered fertilizer needs to be granulated through the fertilizer granulator to obtain granular fertilizer. Fertilizer granulation is an important process in the manufacturing process of organic fertilizer.

Granulation quality affects fertilizer quality. The final finished fertilizer.
In the actual agricultural production, most farmers still choose to use granular organic fertilizer. So why granulate fertilizer in the manufacturing process of organic fertilizer? What are the advantages of powder compared with organic fertilizer? Find machines for organic compound fertilizer production, welcome to https://organicfertilizermachines.com/

1. Fertilizers with very low water solubility are usually crushed into small particles to ensure that they are quickly and effectively dissolved in the soil and absorbed by plants.
2. The control of fertilizer particle size is very important for the storage and transportation of fertilizer. Good granulation makes organic fertilizer not easy to agglomerate and better transportation performance.

3. Some inorganic components can be added in the manufacturing process of organic fertilizer to improve the fertilizer efficiency of organic fertilizer. If inorganic components are added to powdered fertilizer, it is easy to absorb moisture and caking.

4. Fertilizer granulation improves agricultural technology. Fertilizer particles play the role of slow-release fertilizer effect. Fertilization is convenient and not easy to be blown away by the wind.

The new organic fertilizer granulator, disc granulator, flat mold granulator and ring mold granulator produced by our company are widely used in the organic fertilizer granulation production line to meet the different production needs of customers and achieve good economic benefits.

How to make qulaity organic fertilizer pellets with a cost effective granulation equipment?

With the rise and wide use of organic fertilizer in agriculture, the demand for chemical fertilizer is increasing. In China, we also rely on chemical fertilizer equipment to build some factories specializing in the production of organic fertilizer production lines.

The configuration of organic fertilizer production line shall be selected according to the processed raw materials. A good organic fertilizer production line will affect the overall operation and later production benefits.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

Organic fertilizer manufacturing process includes fermentation compost dumper, semi wet material crusher, horizontal mixer, fertilizer granulator, organic fertilizer dryer, cooler, drum screening machine, quantitative packaging scale, etc. Organic fertilizer granulator is an important link in the manufacturing process of organic fertilizer. The raw materials of organic fertilizer are fermented, crushed and granulated to control the “face value” of organic fertilizer.

The quality of the granulator directly affects the organic fermentation granules, and most consumers are visual users. The plump, compact and smooth granules will be loved by customers.
Organic fertilizer granulator has different models and prices, but it is also more suitable for users with different production needs. Now the national policy is also promoting the development of organic fertilizer operators, and there are also equipment purchases.

Subsidized services and organic fertilizer production can help solve the problem of livestock manure pollution recovery, which is also a key project promoted by the government.

We produce different types of organic fertilizer granulator, new organic fertilizer granulator, disc granulator, flat mold granulator and ring mold granulator.

The particles of the first two granulators are round. The particles of the latter two granulators are cylindrical, which can be selected by customers according to their actual needs. The right is the best.

Nowadays, like other organic fertilizer production equipment, organic fertilizer granulator is a matter of concern to farmers, because it is not only related to the rational utilization of resources, but also related to the environmental pollution of agricultural waste and livestock manure. The best way to solve these pollution sources is to return organic fertilizer to the field through processing equipment, which can not only raise land but also make money.

More details, welcome go to https://organicfertilizerproductionline.com/

How to make bio fertilizer step by step?

Bio organic fertilizer refers to the fertilizer processed by microbial fermentation, decomposition and harmless treatment with livestock manure, straw, agricultural and sideline products, food processing waste, organic waste and urban sludge as raw materials.

Role of bio organic fertilizer:

(1) Increase crop yield and improve crop quality.
(2) Improve soil fertility and soil physical and chemical properties
(3) Regulating microbial flora and improving soil micro ecosystem
(4) Activate insoluble compounds and improve soil supply.
(5) Improve soil ecology and reduce the occurrence of diseases and pests

Rotary Drum Granulation Line 20 ton per hour
Rotary Drum Granulation Line 20 ton per hour

Production process and technology of biological fertilizer:

1. Production process of bio organic fertilizer

The bio organic fertilizer production enterprise registered with the Ministry of agriculture is mainly engaged in the production of microbial fertilizer. In the process of fermentation production, trough stacking fermentation and other fermentation methods, such as flat fermentation, are used.

The method, fermentation tank fermentation method and closed warehouse fermentation method are also used in production. In the process of fermentation and decomposition, the adjustment of material moisture, carbon nitrogen ratio and temperature and the use of decomposition agent are the key to the production process, especially the application of microbial agent directly affects the degree and maturity of circular fermentation.

The decomposed substance basically realizes the harmlessness of the product, which is conducive to the survival of the functional bacteria added in the post-treatment process.

2. Production technology

In the post-treatment of fermentation materials, most enterprises will add functional bacteria for compound molding. The dosage form of the product is mainly powder, but there are also fertilizer granulators for granulation.

The granular product overcomes the disadvantages of poor appearance and low grade of powdered products, improves the commodity of products, but also increases the production cost of enterprises, and has a certain impact on the survival of effective bacteria.

More detailed info on bio fertilizer production, welcome go to https://www.fertilizer-plants.com/bio-fertilizer-manufacturing/

Humic acid as organic fertilizer

Humic acid is a mixture of natural organic macromolecular compounds. It exists widely in nature, and the proportion of humic acid in soil is the largest. Soil humic acid is a kind of physicochemical heterocomplex. The molecular weight of the mixture is polydisperse. The mixture consists of natural, high molecular weight, yellow to black, amorphous, gelatinous, fatty and aromatic organic polyelectrolytes, not expressed in a single chemical structure.

Humic acid fertilizer is a kind of organic fertilizer. Natural humic acid is formed by decomposition of plant residues. It widely exists in dry soil, river mud, shallow weathered coal, peat and lignite.

It contains carbon, hydrogen, oxygen, nitrogen and other elements. It has certain fertilizer effect, but most of them are insoluble in dry water. If combined with potassium, sodium, ammonium and other substances, it is dried and ammoniated, and can be easily absorbed by plants as nutrients
Humic acid can be applied as unit fertilizer or compound fertilizer with humic acid as main component. Humic acid fertilizer is a multi-component compound fertilizer with humic acid as the main component and combined with other fertilizer elements and substances.

It is formally called black manure. It is also called organic fertilizer, biological fertilizer or black fertilizer because it has both organic fertilizer and inorganic fertilizer. Because of its stimulating and buffering effects, it can also be called stimulating fertilizer, buffering fertilizer and breathing fertilizer; Because it is the essence extracted from peat and other coarse crystals, it can also be called peat essence.

So how to use humic acid to make organic fertilizer? As we all know, the first and very important step of the organic fertilizer production line is fermentation. First, raw materials containing humic acid and other raw materials such as peat are piled up for fermentation. The moisture content of raw materials should be controlled at a certain humidity to facilitate fermentation.

At the same time, in the second half of fermentation, the organic fertilizer dumper can be used to turn the material evenly, increase ventilation and oxygen content, greatly shorten the fermentation time and improve the fermentation quality. After fermentation, the compost can be crushed and stirred by crusher, mixer, granulator and other equipment, and the powder fertilizer can be granulated to obtain high quality and high nutrition humic acid organic fertilizer.

More details, welcome go to https://organicfertilizerproductionline.com/

Nutrients in Organic Fertilizer Products

In the current process of agricultural production, we all advocate the application of organic fertilizer, but many farmers reflect that the nutrient loss of organic fertilizer is very serious, and they don’t know how to prevent and control it. Why? Organic fertilizer nutrients so powerful? Today, let’s look at the causes of nutrient loss.

How to make organic fertilizer with high qulaity? GO to https://organicfertilizerplants.com/organic-fertilizer-production-process/

1、 Prevent nutrient loss caused by gas volatilization

In the process of decomposition, nitrogen in organic fertilizer will be converted into ammonia, resulting in volatilization loss. Therefore, when it decomposes, it must be covered with plastic film without damage. It should not be piled up for too long and be used as soon as possible after maturity.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Therefore, we suggest that in the fermentation process, we can use the turnover machine to turn over, increase the ventilation and oxygen, promote the proliferation of microorganisms, so as to improve the fermentation speed. Our factory produces different types of composter for customers to choose.

2、 Prevent nutrient loss caused by chemical reaction

Human waste and ashes are an example. Many vegetable farmers still put some ash in human manure to prevent flies or odor. Plant ash is rich in potassium carbonate and alkaline in pH. Human excreta is acidic organic fertilizer, so the two meet, acid-base neutralization, nutrient loss. Therefore, human manure and ash should be separated from each other in composting and fertilization to avoid single, single and disposable use. Ash should not be poured into organic fertilizer to prevent ash from being drenched by rain. In addition to the examples of human manure and grass ash, we should also learn more about the chemical reactions between different materials to prevent nutrient loss.

3、 Prevent leakage and nutrient loss

For example, rice husk, duck dung, cow dung, and so on, ordinary people will water on the dunghill to make it easier to rot, but often nutrients will seep into the water because there is no anti leakage measures. Leakage and loss. Therefore, whether it is used in the pit or flat on the ground, it must be covered with plastic film to prevent nutrients from leaking with water. Therefore, water must be adequate. The water needed for organic fertilizer fermentation is generally 45% – 60% to avoid material inclusion. It is better to drop water loosely. How to turn these types of materials into organic fertilizer? Go to https://organicfertilizerplants.com/

In order to increase the nutrients of organic fertilizer and produce high-quality organic fertilizer, we must avoid these phenomena when we produce organic fertilizer.

Key auxiliary machine for organic fertilizer plants

Belt conveyor is used to transport fertilizer materials in different production processes in the whole organic fertilizer production line, from the batching system process, crushing process, mixing process, to granulation process, drying and cooling process, screening process and re granulation process, and automatic packaging process. The use of belt conveyor saves a lot of working pressure and improves the working efficiency.

Fertilizer Production Line for Organic Fertilizer Manufacturing
Fertilizer Production Line for Organic Fertilizer Manufacturing

Belt conveyor is widely used in metallurgy, mining, coal, port, transportation, hydropower, chemical industry and other departments to load, unload or pile up various bulk materials with high density and room temperature.

The transportation volume is large, the structure is simple, the maintenance is convenient, the cost is low, and the universality is strong. Single or multiple units can be used to transport materials, and horizontal or inclined layout can be adopted according to technical requirements. In addition, it can be transported by convex arc section, concave arc section and straight line section.

The unit weight of the conveyor is determined by the bandwidth, speed, slot angle and inclination angle. It also depends on the frequency of high-speed materials. The working environment temperature of conveyor is usually -25 – +40 ℃, and our company can also produce light belt conveyor and mobile conveyor.

Belt conveyor structure:

1. drive part
2. rolling part
3. drum part
4. cleaning part
5. unloading part
6. brake part
7. attachments

More detailed info, go to https://www.fertilizer-plants.com/fertilizer-belt-conveyor/

How to make your organic fertilizer more saleable?

The ball forming machine is used to form the cylindrical particles formed by the flat mold granulator into spherical particles at one time. This molding process is a process of organic fertilizer production line.

The shping process does not need to be polished again; The balling rate is very high (≥ 97%); It is an ideal equipment for the production of organic (biological) fertilizer granulator.

This machine is a new type of equipment: the motor is driven by flexible belt, which can start smoothly, slow down the impact force and improve the service life of the equipment. Through this process, the disc is hard and durable, never deformed, and the base is firm.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

It doesn’t need foot bolts. It also has the characteristics of long service life and is widely used. The family’s high praise is the ideal product for the majority of users.

Characteristics of organic fertilizer production molding process:

1. Large capacity, can be used with one or more fertilizer granulator at the same time, flexible use. The problem that a granulator must be equipped with a circular throwing machine is solved. Advantages: simpler production line, less equipment investment and more uniform finished products.

2. The machine consists of two or more circular polishing discs arranged in turn. The material is repeatedly polished into a circle and then discharged from the discharge port. The finished product has the same size, high density, round and smooth, high balling rate ≥ 97%. Few fine powder flows from the disc gap to another outlet.

3. This machine has beautiful appearance, simple structure, safety and reliability.

4. It is easy to operate and maintain, and can be operated according to the instructions.

5. Good anti overload ability, can adapt to a variety of environments.
6. Low power consumption, low production cost and high economic benefit.

More details, welcome go to https://organicfertilizermachines.com/

How to set up a organic fertilizer production plant?

Conditions for constructing small organic fertilizer production line
What conditions do we need to build a small organic fertilizer production line? Small organic fertilizer production line can be a powder organic fertilizer production line, or can be a granular organic fertilizer production line.

The production lines of organic fertilizer with an annual output of less than 20000 tons are small organic fertilizer production lines. According to the planning of most customers, the small organic fertilizer production line has 5000 tons, 10000 tons, 15000 tons and 20000 tons.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Because the production line of powdery organic fertilizer is the component of the production line of granular organic fertilizer, we will use the granular organic fertilizer production line to elaborate the technology of small organic fertilizer production line today. The technology of fertilizer production line will be clear.

Process flow of granular organic fertilizer production line:

(1) Crushing process;
(2) Fermentation process;
(3) Mixing process;
(4) Granulation process;
(5) Drying process;
(6) Screening process;
(7) Coating process;
(8) Packaging process.

The process flow of powdery organic fertilizer includes the following contents:

(1) Crushing process;
(2) Fermentation process;
(8) Powder packaging process.

So, what conditions do we need to build a small organic fertilizer production line?

(1) The construction of small-scale organic fertilizer production line meets the requirements of environmental protection policy. Environmental protection is not only the desire of the people, but also the policy demand for environmental protection for the development of agriculture and animal husbandry;
(2) Raw material source, radius of raw material source, determine your plant location, site investment, transportation investment, etc;

(3) The types of raw materials, the specific equipment types used in each stage of the process, and the investment price of the equipment are affected;
(4) The production scale, the production capacity of small organic fertilizer production line from 3000 tons to 20000 tons determines the equipment capacity requirements, thus affecting the price;

(5) The recycling of resources mainly depends on a variety of agricultural pollution waste recycling methods, such as fuel and electricity raw materials, and biogas residue is used as organic fertilizer raw material;
(6) Other small organic fertilizer production line technology, can be used as feed.

(7) Site: the size of production site and investment of site scale shall be determined according to the planned production scale.

Detailed Machine Configurations on Organic Fertilizer Production at Small Scale

As the name implies, the small-scale organic fertilizer equipment production line is a complete set of small-scale organic fertilizer production equipment. The included equipment is also semi-automatic. The following are the equipment included in the production line of small organic fertilizer equipment.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

1. The pre fermentation and turning equipment mainly plays the role of composting and material turning, and is more suitable for microbial fermentation to store manure into fertilizer. The technology requires that the viscous storage manure can be effectively mixed with microbial preparation and straw powder. It can not only ferment fast, but also prevent the production of harmful odor gas in fermentation process, which meets the environmental protection requirements.

2. The special pulverizer for organic fertilizer is mainly used for better crushing and fermentation materials, which lays a solid foundation for the next scheme provider. When choosing organic fertilizer pulverizer, we must choose the suitable ones for their own use, and do not blindly. If selected, otherwise, the crushing effect will not be reached, but the normal operation of the next process will be affected.

3. Organic fertilizer mixer is used for mixing formula fertilizer, adding various substances, mixing evenly, and carrying out the next process.
4. The granulator of organic fertilizer mainly plays a role in granulation. The mixed material is uniformly fed into the granulator by conveyor for deep granulation. It can be made into various sizes and shapes according to the local market. There are many kinds of granulator styles and models, and the appropriate granulator can be selected according to the production and requirements of customers.

5. The dryer mainly acts as evaporation material moisture. Because of the large water content in the granulation process of fertilizer granulator, it can not meet the national requirements. The granulation can not be packed immediately, and the moisture should be dried by drying equipment. Evaporation to the state of national standards for the next process.

6. cooling machine. Because the temperature of the dried material is high, it can not be packed immediately, and the woven bag is easy to be burned. The temperature of material needs to be reduced to constant temperature quickly through cooler to carry out the next process.

7. The screen separator mainly plays a role of grading. Because of the granulator granulation rate, the difference of dryer and cooling opportunity, and the particle damage, it is necessary to distinguish the finished particles from the inferior products. After the next procedure, the defective products will be re comminuted and the granulation cycle work will be carried out.

8. Automatic packaging machine mainly plays the role of finished product particles, automatic.

Fulvic acid fertilizer for crops

1: water conservation

Fulvic acid is a kind of colloidal organic matter, which can make the soil loose, absorb water, ventilate and humidify, store water, resist drought, make the soil have good water, air and heat conditions, and is suitable for seed germination and growth. Seedling growth.

2: Improving saline alkali land

Fulvic acid has small molecular weight and high activity. It can adsorb harmful cations in soil, reduce the concentration of salt in soil, reduce the harm of salt to seeds and seedlings, and improve saline alkali soil.

How to make this type of fertilizer for your crops? Here are solutions and machines for you:https://www.fertilizer-plants.com/

3: Drought and cold resistance

1. Spraying fulvic acid on plant leaves can close stomata and reduce water transpiration.
2. Fulvic acid has a deep color, which is conducive to the absorption of solar energy; Fulvic acid will release heat during microbial decomposition, which can improve the ground temperature and play a role in cold protection.

4: disease and insect resistance

Fulvic acid can increase the activity of enzymes in plants and increase the resistance of plants.

5: resistance to heavy metal pollution

Fulvic acid participates in the ion exchange reaction in soil, capturing heavy metal ions in soil and preventing them from entering the biological cycle.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

6: improve fertilizer efficiency

1. Nitrogen fixation: when nitrogen is applied to soil, it is easy to volatilize into the atmosphere or discharge into rivers. Fulvic acid can absorb nitrogen in soil, reduce its volatilization and loss, and improve its utilization
2. Dephosphorization: when phosphorus is applied to the soil, it is easy to be fixed by the soil. Fulvic acid can be released from soil by chelating phosphorus, which can be used for plant absorption and improve the utilization rate of phosphorus.
3. Active potassium: the potassium applied to the soil is mostly in the form of potassium salt, which cannot be directly absorbed by crops. Fulvic acid can be converted into soluble potassium through ion exchange, which can increase the available potassium in soil and improve the utilization rate of potassium.
4. Trace element fertilizer: fulvic acid can chelate with insoluble trace elements to produce humic acid trace element chelate with good solubility and can be absorbed by crops, which is conducive to the absorption of trace elements by roots and leaves.

7: Promote crop growth and development

1. Fulvic acid can stimulate the growth of root system, resulting in a great increase in the ability of crops to absorb water and nutrients.
The stimulating effect of fulvic acid can stimulate the growth of vegetative parts of plants. There are plant height, stem diameter, leaf thickness and so on.
Fulvic acid had a good effect on tillering and reducing air rate, and could increase grain weight and yield.

8: adjust soil pH value

Fulvic acid has many functional groups, which can combine with acid and alkali, and adjust soil pH according to crop needs.
Now we introduce an organic fertilizer production line. The main machine of organic fertilizer production line is a new type of organic fertilizer granulator.

Characteristics of new organic fertilizer granulator

(1) The product particles are round balls
(2) The content of organic matter can be as high as 100% and made into pure organic particles
(3) Organic particles can grow up under a certain force, and there is no need to add adhesive during granulation.
(4) The product has large particles and can be directly screened after granulation to reduce drying energy consumption
(5) After fermentation, the organic matter does not need to be dried, and the moisture content of raw materials can reach 20% – 40%.

Manure to Compost

Manure is organic matter, in addition to green manure, most of it comes from animal manure, which can be used as agricultural organic fertilizer.

Manure improves soil fertility by adding organic matter and nutrients (such as nitrogen), which are used by bacteria, fungi and other organisms in the soil. Then higher organisms feed on fungi and bacteria in the life chain of soil food web.
In the past, the term “manure” included inorganic fertilizer, but this usage is very rare now.

Animal excrement

Most animal faeces consist of faeces. Common forms of animal manure include farmyard manure (FYM) or farm mud (liquid manure). FYM also contains plant materials (usually straw), which are used as bedding for animals and absorb feces and urine.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Agricultural fertilizers in liquid form, called slurries, are produced by more intensive livestock feeding systems using concrete or slats instead of straw bedding. Different animal faeces have different quality and need different application amount when used as fertilizer.

For example, horses, cattle, pigs, sheep, chickens, turkeys, rabbits and bird droppings from seabirds and bats all have different characteristics. For example, the contents of nitrogen and potassium in sheep manure are very high, while the contents of nitrogen and potassium in pig manure are relatively low. How to make pig manure compost? Here are solutions for you: https://manurefertilizermachine.com/composting-pig-manure/

Horses mainly eat grass and some weeds, so horse manure may contain grass and weed seeds, because horses don’t digest seeds like cattle. Cow manure is a good source of nitrogen and organic carbon. The content of nitrogen and phosphate in chicken sand is very high, and it is highly praised for these two characteristics.

Animal faeces may be adulterated or contaminated with other animal products, such as wool (poor quality and other hair), feathers, blood and bones. Livestock feed may be mixed with manure due to spillage. For example, chickens are often fed meat and bone meal, an animal product that may eventually be mixed with chicken manure.

Human excrement

Some people call human excrement human excrement, others use the word “human excrement”. Like animal manure, it can be used as a soil conditioner (reusing waste in agriculture). Sewage sludge is a kind of material containing human excreta, because it is produced after sewage treatment plant mixes excreta with water and processes wastewater.

Compost

Compost is the decomposition residue of organic materials. It usually comes from plants, but usually includes some animal manure or bedding.

Advantages of organic fertilizer production line:

1. Semi wet material crusher is adopted, which has strong adaptability to water content.
2. The particle polishing machine makes the spherical particles uniform in size, smooth in surface and high in strength. Suitable for connection with various granulators.
3. Belt conveyor and other supporting equipment are used to connect the whole line.
4. Compact structure, stable performance, easy operation and maintenance.
5. The equipment can be selected according to your actual needs.

Applicable product line main products:

Semi wet crusher
Fertilizer mixer – Horizontal
Fertilizer mixer – vertical
Fertilizer dryer
Drum cooler
Rotary screen
Automatic packaging machine

More details, welcome go to https://manurefertilizermachine.com/manure-processing-machinery/

Fertilizer Application Method in Winter

It is wrong to think that the fertilizer will not volatilize, explode and burn in cold winter and low temperature, and will not produce too much corrosiveness. In fact, it is not.

Ammonium bicarbonate and ammonium sulfate in nitrogen fertilizer are not nonvolatile at low temperature, but volatilize slowly and less than in summer and autumn. Although ammonium nitrate in nitrogen fertilizer, potassium nitrate and sodium nitrate in potassium fertilizer are prone to high temperature combustion and explosion, in winter, if the fertilizer is stored in the kitchen or near the heating furnace, there is also a great risk; The corrosion of calcium phosphate has little relationship with temperature.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

How to get the best quality organic fertilizer for your plants, here are solutions for you:https://organicfertilizerproductionline.com/

Cloth bags, sacks, etc. will be corroded as long as they are in contact with ssp. If bagged seeds, salt, soda, etc. will go bad. Nitrogen volatiles meet with water vapor in the air and become highly corrosive ammonium hydroxide, causing seed loss, grain deterioration, pesticide failure, wood products, iron corrosion and spalling.

In view of the above reasons, it is necessary to store chemical fertilizer in cold season.

1. Keep it sealed to prevent volatilization.

Many nitrogen fertilizers, such as ammonium sulfate, ammonium bicarbonate and ammonium nitrate, are easy to decompose and reduce fertilizer efficiency due to their unstable properties. Plastic bags or other sealed corrosion resistant containers.

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2. Waterproof and moisture-proof.

The nitrogen in nitrogen fertilizer is easy to dissolve in water, and it is easy to agglomerate or lose water after moistening or watering. Therefore, in the process of storage, we must keep dry to avoid bag breakage. If the bag is broken, it will start to absorb moisture, then dissolve the water and cause damage.

3. Pay attention to fire prevention.

Ammonium nitrate fertilizer is combustible and inflammable. It is easy to be oxidized and ignite or explode at high temperature. Therefore, the storage of this kind of fertilizer should pay attention to fire prevention, not close to the stove, not stored with flammable materials. Fertilizers that can react with each other should be stored separately.

4. Pollution control.

Ammonia fertilizer should not be placed in bedrooms and halls to prevent the volatile ammonia from irritating people’s eyes, nose and respiratory tract and endangering their health.

5. Anti corrosion.

Fertilizer is more or less corrosive, so the storage container must be strictly selected. Carbon ammonia, superphosphate, etc. should not be stored in cloth bags, sacks and paper bags, but should be stored in plastic bags or porcelain cans. All kinds of chemical fertilizers can not coexist with seeds, grains, oilseeds, farm tools, etc. Want to make granular fertilizer by your own, go to https://organicfertilizerproductionline.com/granulation-plant/

Fertilizer is mainly granules. We have professional fertilizer granulator and fertilizer granulation production line
Our hot selling fertilizer granulators include drum granulator, disc granulator, new organic fertilizer granulator, roller granulator, etc.

Powder Fertilizer VS Granular One Which One is Better for Plants?

Organic fertilizer is a kind of organic fertilizer made from poultry manure, combined with fermentation bacteria, straw and other auxiliary materials, using traditional fermentation methods or organic fertilizer production equipment.

For commercial organic fertilizers on the market, two more popular forms of finished organic fertilizers are powdered and granular. What is the processing technology of powdery organic fertilizer and granular organic fertilizer? Which is better?

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

How to make powder fertilizer? Here are machines and solutions for your reference:https://organicfertilizerplants.com/

Processing technology of granular organic fertilizer:

The equipment used for granular organic fertilizer processing and production include: fermentation dumper, pulverizer, fertilizer disc granulator, screening machine and packaging machine
The fermented fertilizer is crushed by a pulverizer, and then the organic fertilizer particles are produced by a disk fertilizer granulator.

The organic fertilizer particles are screened by a screening machine, dried, and finally transported to the discharge bin for packaging, weighing and sealing.

Processing technology of powdery organic fertilizer:

The production line of powdery organic fertilizer needs to purchase equipment: fermentation tipping machine, pulverizer, packaging machine, etc.

The advantages of powdery organic fertilizer are: less investment in production and manufacture;

It has better fusion with roots, wider diffusion range, faster root fertility effect and faster absorption

Disadvantages:

It is easy to raise dust, get damp and caking during construction.

Advantages of granular organic fertilizer

Some inorganic components can be added to fertilizer to improve fertility. It’s more convenient to apply.
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Humic acid + fertilizer! what is it?

How to make organic fertilizer granules? Go to https://organicfertilizerplants.com/organic-fertilizer-granulation-machine/

How to make powder fertilizer from cow dung?

What kind of fertilizer manufacturing equipment is needed to make cow dung into powdered organic fertilizer?

1. Tipping machine. The function of this machine is to turn the fermented materials evenly, make them fully contact with the air, disperse part of the water, and crush the large and small materials into powder. It has the function of pulverizer.

2. Forklift feeder, the function of this machine is to store the fermented materials and transport them evenly and quantitatively to the next link. This machine is equipped with frequency converter, which can adjust the conveying speed of belt conveyor. The silo is equipped with anti smashing net, which can make the materials fall into the silo slowly and separate the large materials. The middle and lower part of the silo is equipped with an anti blocking mixing device to prevent material blockage.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

3. The new chain crusher can crush the fermented material into powder with more than 40 mesh, and the moisture content of the material is controlled below 40%.

4. Drum screening machine, the role of the machine is to screen the crushed materials, finished materials into the next process. As the screened material is semi wet, the screen is easy to block, and generally equipped with anti blocking and impact devices. Bulk or granular materials are sifted out to see their composition for re fermentation or disposal.

5. Dynamic batching machine. The function of this machine is to mix several materials in strict accordance with the set proportion. Several kinds of materials are gathered on the belt conveyor and transported to the mixer for mixing. The batching accuracy of this machine is 5 ‰.

6. The double shaft mixer or the single shaft mixer, the equipment needed for the production of biological fertilizer, can play the role of continuous mixing belt conveying, so that the materials can be fully mixed evenly.

7. Buffer bin. The function of this machine is to store finished organic fertilizer materials. This machine is equipped with frequency converter, which can adjust the speed of the conveyor. It can realize the electrical control of the packing scale, transport the materials when needed, and stop the transport when not needed, so as to ensure that the powder packing scale has flowing materials at any time and will not cause material blockage.

8. This machine is used for quantitative packaging of finished materials (20-50kg). There are two types of bucket (weighing before bag sticking and directly dropping after bag sticking) and no bucket (weighing after bag dropping). The bucket scale is equipped with automatic folding machine, automatic sewing machine and automatic trimming machine, which only needs one person to operate.

How to kill pests in organic fertilizer production process from animal manure?

The main raw material for organic fertilizer production is animal manure. There are many untreated or improperly treated pests in animal manure, such as treated, worms and so on. These pests breed and cause damage to vegetables, grains, fruits and so on.

Crops are good organic fertilizers. But we often find that when using crops, fertilizer sometimes leads to a large number of soil diseases and insect pests, And it increases year by year. I have been doing tests for several years and achieved good results. Now I have become a common element in fertilizer treatment to be faithful to agriculture.

1. Flatten poultry feces, dry in the sun, mash fine powder, and mix 1 kg of thiophene per cubic meter. After the round table is piled up, mix evenly and smear with flat mud for 15-20 days.

Large Compost Storage Bin
Large Compost Storage Bin

2. Mix fresh cow dung and sheep ash with 30% ash, then spread to 10 cm thick and spray 1 kg liquid per square meter. Liquid preparation: water 1605, carbendazim ratio 100:0.2:0.3.

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3. When exposed to the sun, half human manure should be piled into a truncated cone of 50cm in the shape of a high platform, with flat mud paste, and several drugs on the top of the cork should be used to penetrate the hole, with the depth of 40cm, and then filled with liquid.

Liquid preparation: the ratio of water to trichlorfon was 100:0.5.
The first step of our organic fertilizer production line is fermentation composting, which is a process of killing pests. You can learn about the fermentation mode and site construction method of organic fertilizer. We have several fermentation composting turnover machines that can be selected according to our actual needs.

4 Characteristics of organic fertilizer production line
1. Semi wet material crusher is adopted, which has strong adaptability to

moisture content.
2. The polishing machine can make spherical particles with uniform size, smooth surface and high strength. Suitable for connection with various granulators.
3. Use belt conveyor and other supporting equipment to connect the whole production line.
4. Compact structure, stable performance, easy operation and maintenance.
5. According to your actual needs, the equipment is optional.
For the construction of customers, we can provide free construction drawings. Welcome to contact us!

More detailes info, type here

Turnkey Project Solutions for Organic Fertilizer Granular Production

Professional disc granulator is a fertilizer granulator, which is used in the production line of organic fertilizer disc granulator.

The pot granulator can be used in both organic fertilizer production line and NPK fertilizer production line. The granulation rate is over 90%.

The professional disc granulator has the advantages of uniform granulation, high granulation rate, stable operation, durability and long service life, which is highly praised by users.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

It is an ideal product for the majority of users. The project has also won the approval of the soil durable fertilizer Station of Henan Provincial Department of agriculture, which is a national environmental protection technology promotion project.

The production line of 5 t / h organic fertilizer disc granulation with low consumption and investment is rich in raw material resources.

The organic fertilizer production line not only transforms fertilizer (animal manure, agricultural waste, industrial waste, urban sludge, domestic waste) into fertilizer, but also creates economy.

More types of fertilizer production lines, go to https://fertilizerproductionlines.com/

How to make quality bio organic fertilizer products?

Organic fertilizer production line uses organic fertilizer fermentation technology to process animal manure into harmless fertilizer, involving two kinds of probiotics, one is mature bacteria, the other is functional bacteria, which play different roles. The former is a kind of rotten animal manure, while the latter is used to regulate the effect of organic fertilizer.

What kind of bacteria are these probiotics?

Rotting bacteria is a new generation of high efficient manure decomposition agent independently developed. The product contains bacillus, mold and other complex microbiota, rich in protease and cellulase, with the advantages of fast deodorization, strong activity and h

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

igh efficiency! It has the following functions:

 

1. Treatment of harmful bacteria in animal feces.

Through continuous high temperature and microbial balance, harmful bacteria, insects, eggs, grass seeds and other crop pests in feces can be quickly and completely killed, and the reproduction of pathogens is inhibited.

2. Deodorize and improve environmental quality

Deodorization is one of the main characteristics of organic fertilizer fermentation. Rotting bacteria can decompose organic matter, organic sulfide, organic nitrogen and so on, which can inhibit the growth of rotting microorganisms and greatly improve the environment of the site.

3. Rich nutrients

In the process of treatment, nutrients change from ineffective and slow effective state to effective and fast action state. To form natural materials with excellent water absorption and retention characteristics, prevent the loss of fertilizer and water, and become a good natural protective film of soil, so as to achieve the role of nutrient enrichment.

Why fermentation before organic fertilizer production?

Organic fertilizer production line is made of fresh chicken manure and pig manure, and it does not contain any chemical components. However, chicken and pig have poor digestion ability, which can only consume 25% of nutrition, while 75% of the other nutrients in feed are discharged with feces.

Wheel Type compost turner machine for cow manure powder fertilizer production
Wheel Type compost turner machine for cow manure powder fertilizer production

Therefore, the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other components.

What is the reason for the fermentation of organic fertilizer production line?

Bio Fertilizer Compost Plant
Bio Fertilizer Compost Plant

The reason of fermentation in organic fertilizer production line

(1) In the fermentation process of organic fertilizer production line, the odor produced by compost should be prevented and controlled, and secondary pollution should be avoided. Adding fermentor or fast decomposing bacteria in compost can reduce odor in a short time, and the sensory effect is good. Or the odor produced by composting plant can be treated by biological deodorization technology.

(2) In the process of organic fertilizer production, the factors that affect the fermentation and microbial reproduction of organic waste must be effectively controlled. The main factors are the organic matter content, water content, C / N ratio, oxygen concentration and temperature and pH value in composting process.

On the one hand, the carbon nitrogen ratio, temperature, humidity, pH value, oxygen content and other nutrients needed for the growth and reproduction of each microorganism strain were satisfied by various factors; On the other hand, different nutrient content will produce different fertilizer effects.

For example, high carbon content can increase soil fungi, nitrogen elements help increase soil bacteria, and calcium has a significant effect on the resistance of crops.

(3) Strictly control the heavy metal content in raw materials to prevent microbial poisoning in the later production process, and the heavy metal content in the organic fertilizer products exceeds the standard, and pollutes the soil and crops.

(4) After analysis and detection, the content of trace elements such as organic matter, humic acid, nitrogen, phosphorus, potassium and the number of living bacteria should meet or exceed the national standards.

What is bio-fertilizer?

Biological fertilizer, namely microbial fertilizer, referred to as bacterial fertilizer, also known as microbial inoculant. It is a special microbial product, which contains a lot of beneficial microorganisms, which can fix nitrogen in the air and activate nutrients in the soil.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Detailed info on bio fertilizer production, go to https://organicfertilizermachines.com/bio-organic-fertilizer-production-line/

In the soil, improve the nutritional environment of plants, or produce active sunlight in the life activities of microorganisms and stimulate the growth of plants. In the production of bio organic fertilizer, bio fertilizer is as important as chemical fertilizer and organic fertilizer.

In  fertilizer production line for bio fertilizer, this series of fertilizer machine can use simple composting machine to ferment raw materials, and the fermentation machine will be equipped with fermentation composting machine.

Then, fertilizer crusher, fertilizer mixer and fertilizer crusher will be equipped to deal with the raw materials. We can use chain crusher and horizontal mixer to deal with organic raw materials. Next, in the production of organic fertilizer granulator, it must be equipped with fertilizer granulator in the bio fertilizer production process.

5 secrets you should know on bio fertilizer production

In the process of bio fertilizer production, different types and series of fertilizer equipment will be equipped to produce bio organic fertilizer.
How to make bio organic fertilizer granulator in the process of fertilizer manufacturing?

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

1. After the second fermentation to produce organic fertilizer according to the above steps, pile up the organic fertilizer for the second time for fermentation, and then reduce the temperature to 40 ℃ for about 15-20 days. When making organic fertilizer, we also need to use fermentation composting machine in the organic fertilizer production line. Bacterial agents with the functions of phosphorus, potassium, nitrogen fixation and underground pest control were evenly added to the fermented organic fertilizer in proportion of 1:500.

2. The standard of bio organic fertilizer can be reached within 7 days after adding functional bacteria and fermented organic fertilizer to the compost.
3. Screening and storing the fermented bio organic fertilizer.
4. After pelleting, the functional pure biological organic fertilizer will be pelleted successfully. According to the different raw materials, we choose granulator, disc granulator and roller granulator, which can also be used in the production process of NPK fertilizer to produce NPK and compound fertilizer.
5. The moisture content of the granules made only by drying, cooling and packaging is relatively high, so it is necessary to dry the moisture to less than 20% of the standard of organic fertilizer. When choosing dryer, bio organic fertilizer should be chosen. At low temperature (below 80 ℃), dry organic fertilizer particles should be packaged directly after cooling in cooler.
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How to use compost?

Commercial compost can be produced by using compost line to produce compost granulator. Composting does not use municipal solid waste, sludge as raw materials, heavy metals exceed the standard, without high temperature or harmless treatment of inferior compost.

Fertilizer: must be applied after fermentation and ripening, and should be applied selectively according to soil quality. For example, in cohesive soil, compost should be used, and fertilizers with high content of mineral elements, such as sheep manure and cattle manure, should be used. Is applied.

Cow Dung as Commercial Fertilizer
Cow Dung as Commercial Fertilizer

Fresh faeces contain cellulose and lignin that are difficult to decompose. Carbon and nitrogen are relatively large, and most of nitrogen is fertilizer. If fresh manure is used directly, it will compete with crops for fertilizer. In the process of microbial decomposition, soil nutrients and water are absorbed.

When fermenting fertilizer, composting diverter is the main equipment to complete the fermentation process. In the composting process or biological fertilizer production process, sometimes the composting machine is used to simplify the natural fermentation process and save the time of composting fertilizer.

Green manure: mainly pay attention to the variety characteristics of green manure, sowing time, sowing time, etc. On the other hand, it is necessary to apply green manure properly to achieve the effect of small fertilizer and large fertilizer.

Cake fertilizer: only used as topdressing. When applied directly, cake fertilizer should be fully crushed, and then put into the ditch, slightly separated from the root system, so as to avoid rooting. The system will not burn off heat during fermentation.

In addition, in the application of compost, we should also pay attention to the use of inorganic fertilizer, biological bacteria fertilizer, etc., in order to meet the nutritional needs of crops. When making fertilizer, we should use and equip more different types and series of fertilizer equipment in the fertilizer manufacturing process. Want to make your own compost, go here.

Complete sets of systems for bio fertilizer production project

Bio organic fertilizer production line technology is a kind of organic fertilizer produced by harmless treatment of specific functional microorganisms and mainly from animal and plant residues (such as livestock manure, crop straw, etc.) and fermentation equipment.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

Organic materials. It is a kind of fertilizer with the function of both microbial fertilizer and organic fertilizer. Organic fertilizer produced by biological organic fertilizer production line equipment contains a variety of nutrients, nutrient balance, and fertilizer use time is long. Organic fertilizer contains a large number of beneficial microorganisms, which can promote the biotransformation process in the soil, and is conducive to the continuous improvement of soil fertility.

Bio organic fertilizer production line technology. Organic fertilizer granulator equipment can be used as a stirring toothed granulator. By using the high-speed rotating mechanical stirring force, the resulting aerodynamic force and the resulting aerodynamic force, the fine powder material can enter the machine continuously to realize the mixing process, granulation, spheroidization and densification, so as to achieve the purpose of granulation.

This granulation method makes the granular material have higher spheroidization rate, more beautiful, and saves energy.

Pay attention to the use of bio organic fertilizer manufacturing equipment:

1. It is forbidden to put iron, stone, wood and other sundries into the machine to avoid damaging the equipment. During granulation, it is forbidden for the pressing roller and the template to contact idling.
2. If the particles are cracked or compressed insufficiently, the coarse fiber material formula should be reduced to less than 50%.
3. When pelleting occurs, if there is no pelleting or organic fertilizer is not discharged, the template should be replaced, and some fiber materials can be added to restart pelleting.
4. Check the belt tightness frequently. If the transmission leaks oil, replace the oil seal in time.

Compost Turner Tunnel Type
Compost Turner Tunnel Type

The organic fertilizer produced by the equipment for biological fertilizer production contains a large amount of nutrients needed by plants, and the nutrient supply to plants is relatively mild and durable. Bio organic fertilizer also contains a variety of trace elements.

Due to the integrity of various nutrients in organic fertilizer, and these substances are completely non-toxic, harmless and pollution-free natural substances, it provides the necessary conditions for the production of high-yield green food. Organic fertilizer contains many kinds of sugars. The use of organic fertilizer will increase the kinds of sugars in the soil. For carbohydrates, with the release of a large amount of energy in the process of organic matter degradation, the growth, development and reproduction of soil microorganisms have energy. More info on bio fertilizer production, go here.