Bio-organic fertilizer production projects solutions

1. The use of animal manure to produce bio-organic fertilizer. Livestock and poultry manure is rich in organic fertilizer and also contains a certain amount of nitrogen. Nutrients such as phosphorus and potassium required for plant growth are high-quality raw materials for the production of bio-organic fertilizers.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

In the process of making bio-organic fertilizers, the dry-wet ratio and carbon-nitrogen ratio are adjusted by peat and rice bran. Add peat and rice bran to livestock and poultry manure, adjust the humidity of the material to about 50%, remove non-fermentable debris such as chicken manure, and the width is 2m, which is suitable for production. After fermentation, it is dried and crushed, and then sifted out of the debris. Disc granulators are used for granulation, packaging bio-organic fertilizers.

2. The bio-fertilizer project uses organic waste to produce bio-organic fertilizer. Organic waste refers to the garbage containing material components in urban and rural household garbage, mainly including crop straw, fiber, bamboo, waste paper, kitchen waste, etc. If this organic waste is not treated in time, it will become a source of pollution in the city. Environment, such as odor emissions, disease transmission, water pollution, etc.

Therefore, it is necessary to apply organic fertilizer scientifically and rationally. It makes up for the shortage of nitrogen, phosphorus and potassium fertilizer manufacturing process products. It can not only avoid the adverse consequences caused by self-accumulation and decomposition, but also significantly reduce the pollution caused by the application of a large number of chemical fertilizers to the environment.

After the pretreatment of organic waste, straw is added to adjust the C/N ratio of organic waste, and then the moisture content of the wastewater is adjusted, and the rapid composting compound bacterial agent is inoculated, high temperature fermentation, and medium temperature drying temperature.
In terms of equipment required for biofertilizer production, the decomposed materials need to be granulated with a fertilizer granulator. It can be made into bio-organic fertilizer after further drying, sieving and packaging.

More detailed info, welcome go to https://organicfertilizerplants.com/

Packaging machine for organic fertilizer production

Fertilizer packaging machine can be divided into automatic packaging machine and semi-automatic packaging machine from the degree of automation. The former does not require human involvement in the entire packaging process, while the latter requires some auxiliary cooperation. Of course, the price of the two fertilizer manufacturing equipment is different, and customers can choose according to their own needs.

Semi-automatic packaging machine only needs to hang the bag manually. The weighing method of the equipment can be selected according to the actual needs of the upper weighing and lower weighing. The material falls due to gravity. When the weight is close to the target weight, the unique two-stage control valve ensures accurate weighing of the material.

Compared with manual operation, the advantages of organic fertilizer automatic packaging machine are very obvious. In the entire process of drum granulation, packaging can be completed with a simple operation. In the past, the equipment of the ton bag industry was simple and rough, and the packaging mainly relied on forklifts and manual filling.

This way not only requires a lot of human resources, but also highly polluting materials are easy to cause harm to the human body, especially the work efficiency is much lower than that of fertilizer packaging machines.

With the continuous development and improvement of packaging machines, a variety of products such as single bucket packaging scales and double bucket packaging scales have been derived for users to choose. When purchasing, users can freely choose according to their own materials and packaging needs.

More detailed info, welcome go to https://www.fertilizermachinesale.com/

How is bio fertilizer granules made?

In the process of organic fertilizer processing, organic fertilizer equipment is completed through a certain process, and only a few kinds of equipment can achieve the purpose from production to finished products. The equipment required for the production of biological fertilizer mainly includes fermentation composting turner, crusher, screening machine, packaging machine and so on. The following describes how organic fertilizer equipment is granulated and processed.

Bio Fertilizer Compost Plant
Bio Fertilizer Compost Plant

Bio Organic fertilizer production granulation process

1. The groove turning machine adopts groove biological fermentation. Depending on the scale of your production, you need to build 4 fermenters with a width of 3 meters and a length of 50 meters. The fermentation products are continuously poured into the fermentation tank and moved daily with a flap machine to the other end of the fermentation tank. Three meters long, can achieve the purpose of water transfer, uniform mixing, can save a lot of land and labor. The purpose of full decomposition can be achieved.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

2. Forklift truck with shovel to transfer the advanced fermentation organic fertilizer into the fermentation tank to the semi-finished product stacking area, convenient to transport the thrown high-grade fermentation organic fertilizer every day to use the dump truck, and timely discharge the tank.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

3. The screening machine will sift the fermented organic fertilizer to separate the large pieces and debris inside to facilitate the next step of crushing and packaging.

4. The crusher will sift out the large pieces of organic fertilizer chips and stones after crushing, which is both beautiful and can ensure product quality.

5. The mixer can mix the crushed organic fertilizer to ensure the stability of product quality, and at the same time, when adding trace elements, it plays a mixing role in the production of special fertilizers and the manufacturing process of nitrogen, phosphorus and potassium fertilizers.

6. Granulator. Granulation is made by drumming, and the premixed organic fertilizer is granulated. If granulation is not required, it is sold directly in packaging.

More detailed info, welcome go to https://fertilizergranulatorfactory.com/

Solutions for Organic Fertilizer Production with 5000 Ton Capacity Per Year

Detailed introduction to the configuration of small-scale organic fertilizer production line with an annual output of 5000 tons:

1. Organic fertilizer Dumper: the materials are directly stacked into strips and fermented by wheel dumper and straddle dumper. Tank fermentation is adopted.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

According to your production scale, you need to build 1-5 fermentation tanks with a width of 3M and a length of 40-60m. The fermentation products are continuously put into the fermentation tank and stirred and fermented by the mixer, which can achieve the purposes of water transfer, uniform stirring, deodorization and dehumidification. It can not only save a lot of labor, but also achieve the goal of complete maturity;

2. Organic fertilizer screening machine: screen out the fermented organic fertilizer and separate the large pieces and miscellaneous fibers inside, so as to facilitate the crushing, granulation and packaging of semi wet materials in the next step.

3. Organic fertilizer granulator: granulate the materials after crushing and stirring;

4. Organic fertilizer crusher: separate and crush the large sundries and stones in the screened organic fertilizer, which is beautiful and can ensure the product quality;

5. Organic fertilizer dryer: dry and cool the prepared particles;

6. Automatic packaging machine: granulate organic fertilizer particles and directly package and sell them.

Top 5 reasons to choose a quality fertilizer production manufacturer in 2022

In order to select a suitable manufacturer of organic fertilizer production line, we can investigate from the aspects of strength, reputation, quality, service and price.

1. Strength: the strength of a manufacturer is mainly reflected in scale, production and processing facilities, technical level, etc. Only powerful manufacturers can have larger scale and more advanced technology, so as to ensure that the interests of users will not be damaged.

2. Word of mouth: word of mouth is an important response to the advantages and disadvantages of manufacturers. Good reputation means that the manufacturer has high credibility and is more reliable to consumers. Users can understand the reputation of manufacturers through search, forums and other channels.

3. quality: the quality of organic fertilizer production line is mainly reflected in the wear resistance of raw materials and the advanced nature of manufacturing technology. Only the equipment with good quality can be used longer and have higher benefits.

4. Service: service level is one of the important factors that users should consider when selecting manufacturers. If the service level is good, you can avoid a lot of worries and get good benefits. On the contrary, poor service will cause a lot of trouble in the future.

5. Price: price is the focus of users when purchasing organic fertilizer production line. With the increase of manufacturers, many manufacturers have made up for the number of low-quality manufacturers. Therefore, consumers must investigate the market situation and choose manufacturers with reasonable prices.

Equipment lists for 100000 tons per year organic fertilizer production

The equipment required for the production line with an annual output of 100000 tons of organic fertilizer includes: trough fermentation stacker, horizontal mixing mixer, semi wet material crusher, new organic fertilizer granulator, rotary dryer, rotary cooler, drum screening machine, automatic packaging machine, etc.

Process flow of organic fertilizer production line with an annual output of 100000 tons:

The organic fertilizer production line is mainly used to measure the organic waste after fermentation and maturation of animal manure such as cow manure, sheep manure, pig manure, chicken manure, sludge, rice straw and corn straw in the stockyard.

After crushing and screening, the organic waste with water content of about 30% ~ 35%, together with binder raw materials (bentonite, humic acid) and other components, can be mixed in the batching and mixing system according to the proportion requirements (biological addition of functional bacteria can produce organic fertilizer, and addition of nitrogen, phosphorus and potassium (total nutrient content less than 15%)) to produce organic and inorganic fertilizer.

NPK Drum Granulation Line
NPK Drum Granulation Line

The fully mixed materials are evenly and continuously sent to the granulator by the belt conveyor, rounded into spherical particles by the polishing and shaping machine, dried by the dryer at low temperature and large air volume (≤ 65 ℃), cooled, screened and coated. The finished particles are transported to the finished product silo by the belt, measured by the computer quantitative packaging system, packaged and stored in the warehouse.

The equipment of organic fertilizer production line produces bio organic fertilizer through composting to improve the nutrients required by crops. The organic fertilizer produced by the composting technology introduced by the equipment manufacturer of the organic fertilizer production line adopts biological bacteria fermentation.

The organic fertilizer after fermentation and crushing contains certain inorganic nutrients and a large amount of organic matter and trace elements. Therefore, this biological organic fertilizer is especially suitable for horticultural crops and soil with long-term application of chemical fertilizer.

More detailed info, welcome go to https://www.fertilizermachinesale.com/

Compound Fertilizer Price in 2022

1. Many fertilizers are cheap, but the effect is good after use. Why?
Now most manufacturers increase the nitrogen content, reduce the potassium content, or even do not add it.

For example, the content of 15-15-15 45% is made into 20-10-5 35%. After use, the seedlings are strong. Later, without fertilization, the final yield cannot be increased.

2. Why is the effect of cheap fertilizer better than that of famous brand fertilizer?

The effect of ammonium bicarbonate is immediate and valid for 15 days; Ammonium chloride takes effect in 3 days, the fertilization period is 25 days, and there is no fertilization in the later stage of growth period. Urea takes effect in 7 days and the fertilization period is 45 days. The effect of compound fertilizer can be seen in ten days, and the fertilization period is 90 days.

3. How to understand that cheap is expensive and expensive is cheap?
As for cheap fertilizer, it needs a bag of weight, 50kg per mu, and the cost is 100 yuan / mu. Famous brand fertilizer is 35kg per mu, 90 yuan / mu, which is more cost-effective.

4. Why does the production capacity not increase after using famous brand fertilizer?

The principle of nutrient return is how much food you receive and how much nutrients you need to absorb from the soil in order to return how much high-quality fertilizer.

In other words, if you use low-quality fertilizer for three consecutive years, you can catch up with good fertilizer immediately, which is stronger than the original and can match the original good fertilizer. If you use good fertilizer for three consecutive years, even if you don’t have fertilizer for one year, the output will not be low.

5. Why are some small chemical fertilizer factories qualified, but the price is different from that of famous chemical fertilizer manufacturers?
Now functional departments only test n, P and K, and many small factories put a lot of superficial articles on it; Famous brand manufacturers have also added a variety of trace elements at a price of 300 yuan per ton to meet the needs of high crop yield.

6. What is the difference between potassium sulfate and potassium sulfate?
Potassium sulfate type is a compound fertilizer production process for dechlorination of potassium chloride. It is produced by potassium sulfate with chloride ion of 3-5%. Potassium sulfate compound fertilizer is made of pure potassium sulfate with chloride ion of < 3%, which is suitable for all kinds of crops.

7. What is the difference between compound fertilizer and compound fertilizer?
Compound fertilizer is tower type granulation, acid granulation and spray granulation. The utilization rate is 60%. Compound fertilizer is drum granulation and disc granulation, with a low utilization rate of 40%.

8. What are the four elements of sulfur?
The three elements are nitrogen, phosphorus and potassium. Now the national standard, if the amount of elements is more than four, the content can be marked. If the sulfur content is 7%, it is the four elements necessary for crop growth, that is, farmers spend the same money to buy phosphorus, phosphorus and potassium, as well as sulfur, which is cost-effective

9. What is the difference between controlled fertilizer and compound fertilizer?

The first generation of controlled-release fertilizer is resin or sulfur coated controlled-release fertilizer; The second generation is an intelligent release factor directly added to fertilizer. The fertilization period can reach 120 days and the utilization rate can reach 70 days.

To make compound fertilizer for more income, go to https://fertilizerplantequiment.com/compound-fertilizer-production-line/

Biological fertilizer production and application

Biological fertilizer, also known as bacterial fertilizer, does not contain nutrients required for plant growth and development. It is a new pollution-free compound biological fertilizer developed through scientific formula and combined processing. This fertilizer contains a large number of microorganisms, mainly through the life activities of microorganisms in the soil.

Interested in bio fertilizer production by your own, welcome to https://www.fertilizer-plants.com/bio-fertilizer-manufacturing/

The nutrition status of crops is good, so what are the common precautions for applying bacterial fertilizer in farmland? Let the SX fertilizer applicator manufacturer tell you the correct fertilization method.

Bio Compost Turner for Windrow Composting
Bio Compost Turner for Windrow Composting

1. According to local conditions, it is not suitable to apply biological bacterial fertilizer on soil with high sulfur content and rusty land, because sulfur can kill biological bacteria. For paddy fields, generally no fertilization, spraying method is more effective.

Make bio fertilizer granules with wet granulation equipment, go here.

Due to air temperature, bacterial fertilizer should not be applied to farmland under high temperature, low temperature and drought conditions. The suitable temperature for bacterial fertilizer fertilization is 25-37 ℃, and the fertilization effect is poor when it is lower than 5 ℃ or higher than 45 ℃.

When the soil water content is between 60-70%, the fertilizer effect of biological fertilizer is better. It should not be mixed with fungicides, pesticides, herbicides, sulfur-containing fertilizers (such as potassium sulfate) and grass ash, because these drugs and fertilizers are easy to kill bacteria.

Sawdust as auxiliary material for composting poultry manure
Sawdust as auxiliary material for composting poultry manure

If you must use the above drugs and fertilizers, you can apply fertilizer first, and then apply medicine and weed 48 hours later. When using bacterial fertilizer for seed dressing, it is strictly prohibited to mix seeds mixed with bacterial fertilizer with seeds mixed with fungicide.

Production and application of biological fertilizer

2. Prevent bio fertilizer from mixing with uncooked farm manure. For the fields that have been fertilized for many years, the application of biological fertilizer can not reduce the application of chemical fertilizer and organic fertilizer. Due to the dependence of crops on fertilizer, crops can not adapt at once by replacing nitrogen fertilizer with biological fertilizer. Raw materials for bio ferilizer production, need to be composted first.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

The substitution amount of bacterial fertilizer should be appropriate, and phosphorus and potassium fertilizer can only be supplemented but not reduced. Biological bacterial fertilizer is not a quick acting fertilizer, and the application effect is the best 7-10 days before the critical period of crop nutrition and nutrient absorption period.

We can provide professional industrial biological fertilizer production equipment and fertilizer production process. Our equipment has simple operation and automatic processing. The fertilizer plant can complete the production of biological fertilizer with only a small amount of labor.

How you make compound fertilizer for your organic farming plants?

Chemical fertilizer provides nutrients for continuous agricultural production, but the utilization rate of single chemical fertilizer is not high, and its extension ability to crops is limited. Large application is not conducive to crop growth.

NPK compound fertilizer production has become the main trend of chemical fertilizer. The granulation process of NPK fertilizer production line can make base fertilizer with different nutrients into multi-element compound fertilizer.

Disc Granulation Line
Disc Granulation Line

For a long time, the international chemical fertilizer industry has been dominated by unit chemical fertilizer. After the 1950s, due to the needs of agricultural development and the possibility of the development of chemical fertilizer industry, compound fertilizer began to develop and became a universal law of chemical fertilizer production and application.

Modern agriculture can apply fertilizer according to the diagnostic analysis of soil nutrients and the test results of large-scale chemical fertilizer under different production conditions such as different soil, different crops and different climate.

Moreover, modern agriculture needs mechanical fertilization instead of manual fertilization to improve fertilization efficiency and reduce fertilization cost. This requires the fertilizer industry to provide a variety of granular commercial fertilizers to meet the agricultural needs of different production conditions. To meet this requirements, you need a machine for fertilizer granules production.

Therefore, compound fertilizer has been developed. Fertilizer machine manufacturers provide fertilizer granulators that can make various fertilizers into commercial particles for the agricultural market.

According to the soil nutrient analysis data and fertilizer efficiency test results, chemical fertilizer plants should produce nitrogen, phosphorus and potassium fertilizer.

The main reference contents of NPK fertilizer production and processing include fertilizer varieties and specifications (mainly the proportion of nitrogen, phosphorus and potassium), application amount per unit area, fertilization timing and fertilization methods, etc. according to the existing nitrogen, phosphorus and potassium fertilizer production equipment, the fertilizer plant produces a variety of compound fertilizers that meet the local agricultural needs and sells them directly to farmers.

The NPK fertilizer production line provided by the fertilizer machine manufacturer can make the base fertilizer into special compound fertilizer suitable for different crops.

More detailed info on complete sets of machines to make npk compound fertilizer, welcome go to https://www.fertilizer-plants.com/compound-fertilizer-production-line/

How to use disc granulator for organic fertilizer production?

During the daily use of the disc fertilizer granulator, the rotation of the disc should be checked frequently.

According to the situation of organic fertilizer production line or compound fertilizer production line, the disc speed should be controlled within a reasonable range to avoid the impact of disc speed on product particle size.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

First startup and operation of disc fertilizer granulator

1. Before starting the disc granulator, increase the temperature for about 40 to 50 minutes. Raise the temperature to the extent that the motor V-belt can be pulled by hand; Continuously pull the motor V-belt eight to ten times in the normal working direction.

Then continue heating for about 10 minutes, and then start the machine, but continue heating, because normal production needs to continue heating; Adjust different temperatures according to different characteristics of plastics.

2. During the normal operation of the granulator, the temperature of the granulator shall be kept stable, neither high nor low. Keep the temperature near the pores until the head temperature is about 200 ℃.

3. Feed evenly and add enough. The feed speed shall be properly matched with the feed speed of the machine. Otherwise, the mass and output of particles will be affected.

4. During shutdown, the main engine shall be completely cut off. The head plug (with wrench) must be removed. Preheat separately before next use.
In addition, special attention shall be paid to the inspection of the transmission part of the disc granulator, i.e. the transmission gear.

The rotation of the transmission gear is completed with the help of lubricating oil. Therefore, in the process of gear operation, regularly check its lubrication and add lubricating oil and grease to the gear appropriately to ensure good lubrication of the gear and make the operation of the granulator more stable and reliable.

In addition, our company also produces other fertilizer granulators, double roll extrusion granulators, drum granulators, conveyors, dryers, particle screening machines, packaging machines and other products. For more fertilizer equipment information, please contact us.

New Developed Machines for Organic Fertilizer Granulation

With the development of science and technology, the market competition of fertilizer granulator is becoming more and more fierce. How to grasp the market development quickly and effectively has become the key to the success of enterprises.

In recent years, the market scale and characteristics of compound fertilizer granulation equipment industry have changed greatly. How to understand the development and market transformation of compound fertilizer industry from a professional perspective is also the primary problem for the future development and survival of fertilizer machine manufacturers.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

The quality of fertilizer granulator enterprises is related to the interests of users and the overall development process of market economy. We have strict requirements for equipment. In order to fulfill our social mission and better display our value, SX fertilizer machinery company has been expanding and expanding its own strength.

As a fertilizer granulation enterprise, it is the key to success and an important driving force to promote the gradual strengthening of the industry. In the future development, we will always keep a clear mind, not be blinded by the immediate achievements, always maintain a positive learning attitude, introduce more high-end technologies for the powerful NPK fertilizer production line and provide light.

For the future of the industry, we will continue to reform and innovate around the market demand. Although after a period of efforts, the overall technical level of the industry has been improved, and various equipment have been developed according to different market needs, further expanding the team and providing more comprehensive and thoughtful services to market users.

Users’ demand for fertilizer granulator will change constantly. Therefore, in order to stabilize its market position and maintain a good development state for a long time, enterprises continue to maintain the development attitude of scientific and technological innovation and use the power of high and new technology to improve and perfect, so as to comply with the market development trend and become more popular.

Simple Process to make slow release granular fertilizer

The good application effect of chemical fertilizer largely depends on its physicochemical state. For example, the active component phosphoric acid in calcium superphosphate is the state of calcium phosphate. Soluble in water and can be completely absorbed by plants. However, just because it is a quick acting fertilizer, plants often lose part of it before they can fully absorb it.

In addition, the phosphorylation energy of calcium superphosphate and impurities in soil can not absorb and utilize compounds such as iron phosphate and aluminum phosphate. The smaller the powder of calcium superphosphate, the larger the contact area with soil. Therefore, the greater the amount of compounds that cannot be absorbed by impurities in the soil, the more fertilizer loss. Need machines to make slow release fertilizer granules? Welcome go to https://organicfertilizerplants.com/organic-fertilizer-granulation-machine/

Compost Turner Tunnel Type
Compost Turner Tunnel Type

Because the physical state of slow-release granular fertilizer is solid particles, the above shortcomings can be avoided, nutrient loss can be reduced and fertilizer efficiency can be prolonged. Therefore, in the process of fertilizer manufacturing, the treatment of granulator is very necessary.

Granulation equipment is the most commonly used granulation equipment in the manufacturing process of granular fertilizer

Disc granulator is a well-known fertilizer granulation equipment. The whole is in a swashplate shape. The powdery materials roll in the plate with the bottom of the plate, and the materials adhere to each other to form spherical particles after being affected with moisture. The principle of the granulator is like a snowball. It depends on the viscosity of the material itself to bond and grow.

When the particles grow to a certain extent, they will come out of the plate and enter the next processing process. If the particle size requirements cannot be met, it shall remain in the pan and continue granulation until the requirements are met.

The drum granulator also adopts a similar granulation principle, but the disc granulator is an open structure and the drum granulator is a cylinder, but both are the principle of continuous combination of powdery materials with the help of water.

Granular fertilizer with appropriate particle size. Drum granulator has a wide range of raw materials and can produce organic fertilizer, compound fertilizer and other fertilizers.

Detailed Process to Make Organic Inorganic Fertilizer

SX fertilizer machine manufacturers provide professional compound fertilizer equipment and design NPK fertilizer manufacturing process. The scale of fertilizer production line can reach an annual output of 2000 tons to 100000 tons.

According to different soil and crop formulas, the formula of organic-inorganic compound fertilizer is the same as that of inorganic fertilizer. If the fermentation is sufficient and the formula is appropriate, the effect is better than inorganic fertilizer and the cost is lower. It can also improve the living environment of plants. It is a green fertilizer.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Production technology of organic-inorganic compound fertilizer
Organic-inorganic compound fertilizer refers to the solid fertilizer made by mechanical processing of organic fertilizer with harmless organic matter (including high-temperature compost) and inorganic fertilizer (mainly nitrogen, phosphorus and potassium fertilizer) as the main raw materials.

Fertilizer production process. This compound fertilizer is configured according to the nutrient characteristics of soil and crops and the purpose of fertilization, and has the characteristics of nutrient balance.

More detailed  info on compound fertilizer production, welcome go to https://www.fertilizer-plants.com/compound-fertilizer-production-line/

Annual output of 2000-10000 tons capacity organic fertilizer plant cost

Now more and more investors enter the organic fertilizer industry, but many users only have a simple understanding of the organic fertilizer industry and have no actual production. Therefore, there are still many problems in the investment process.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

How much is the full set of organic fertilizer equipment? How to determine? In fact, customers will find a lot of opinions on how much, because each customer’s situation is different and there is no standard conclusion.

For example, the annual output and production process of customer a and customer B are basically the same, but customer a’s raw material is dry chicken manure and customer B’s raw material is wet chicken manure, so customer B must purchase a solid-liquid separator, but customer a does not.

Then the price difference will come out. Therefore, the input amount of organic fertilizer manufacturing process should be determined according to the actual situation.

A complete organic fertilizer production process includes machines: dumper, crusher, fertilizer granulator, dryer, screening machine and automatic packaging machine. These machines are usually necessary for a complete organic fertilizer production line.

In fact, these equipment have different types and specifications, such as fertilizer granulator, disc granulator, flat mold granulator and new organic fertilizer granulator, as well as other fertilizer equipment. Of course, the price of machines with different specifications is also different, so everything is subject to the actual production demand of customers.

Organic fertilizer equipment with an annual output of 2000-10000 tons
To sum up, how many complete sets of organic fertilizer equipment with an annual output of 2000 tons to 10000 tons? It depends on the manufacturing process of organic fertilizer.

Whether it’s NPK fertilizer manufacturing or livestock manure production projects of organic fertilizer, you are welcome to consult online or come to the factory to test the machine at any time. We welcome you at any time.

Dryer Function in Quality Organic Fertilizer Prodcution

After the production and processing of organic fertilizer, the storage of fertilizer shall be considered. How to make the fertilizer effect non-volatile, the most important consideration process is actually a link in the manufacturing process of organic fertilizer, that is, the drying of organic fertilizer. After drying by the organic fertilizer dryer, the water in the organic fertilizer particles is evaporated, and the dried particles can be stored in the warehouse for a long time.

Rotary drum dryer machine
Rotary drum dryer machine

The role of organic fertilizer dryer is not only here, but also the granulation results of inspection equipment. The fertilizer particles treated by the drum granulator enter the drying process. After drying, the particles are full and round, but will not crack and break. If there are too many cracks in the dried fertilizer particles, the proportion of fertilizer shall be adjusted during the previous fermentation granulation.

Drum dryer plays an important role in fertilizer production. It is composed of air cylinder, gear, pinion, stop roll, traction roll, front roll ring, rear roll ring, unloading part, lifting plate, reducer, motor, hot air, etc. The utility model is composed of a channel, a feeding trough, a furnace body, etc. NPK fertilizer production process can be equipped with multiple hot blast stoves when the production capacity is large, which is simple and easy to operate, and the production effect is also very good.

Fertilizer production process dryer

Adding cooling system can greatly improve the production effect of fertilizer. SX fertilizer equipment company, our products include: chicken manure dryer, rotary dryer, cow manure dryer, pig manure dryer, organic fertilizer dryer and NPK compound fertilizer dryer. The production process can be adjusted and the size of dryer can be customized according to the needs of chemical fertilizer production line.r

Carbon based fertilizer VS organic fertilizer

Many people confuse organic fertilizer with organic carbon fertilizer and think that applying organic fertilizer is to supplement organic carbon. In fact, they differ greatly in water solubility and organic component functional groups.

Difference between carbon based fertilizer and organic fertilizer

Organic fertilizer generally refers to the carbonaceous organic materials processed from animal manure, animal and plant residues and animal and plant product residues through the organic fertilizer production line. The main raw materials of organic fertilizer are feces and straw, which are treated by a dumper and fermented and decomposed.

Compound Fertilizer Granules produced by NPK Plants
Compound Fertilizer Granules produced by NPK Plants

Although the carbon content of organic fertilizer is large, its water solubility is generally less than 10%, mostly about 3%, so the effectiveness of carbon is very low. It is difficult for crops to supplement carbon nutrition.
Organic carbon fertilizer refers to a fertilizer with strong water solubility, containing organic carbon compounds such as sugar, alcohol, acid (including humic acid) and easy to be absorbed by plants.

Find machines for carbon based fertilizer, go to https://organicfertilizermachines.com/compound-fertilizer-production-line/

1. At present, organic carbon fertilizer is classified according to chemical types, including organic acids, such as acetic acid, propionic acid, amino acid, etc; Sugars, such as monosaccharides, disaccharides and polysaccharides; Alcohols, such as ethanol, propanol and aldehydes.

2. According to the existing state, it can be divided into solid state, liquid state and gas state.

3. According to the structural complexity, it can be divided into simple carbon nutrients, such as monosaccharide, acetic acid, amino acid, etc; Compound carbon nutrients, such as humic acid, polysaccharide, hormone, polypeptide, vitamin, etc.

Applying organic carbon nutrients with complex structure directly to crops can save light energy and have more obvious fertilizer effect. Among them, humic acid and amino acid peptides with complex results are high-end products.

Find mchines to make organic fertilizer, welcome go to https://organicfertilizermachines.com/organic-fertilizer-production-line/

Production process of carbon based fertilizer

The production process of carbon based fertilizer can be divided into fermentation treatment and chemical degradation treatment. Among them, humic acid and fulvic acid produced with lignite as raw material and high-efficiency chemical degradation technology have high water solubility, no flocculation in hard water and high physiological activity.

It is a high-end organic carbon fertilizer. We provide carbon based fertilizer production process, NPK fertilizer production process and organic fertilizer production line according to user needs.

Want to find machines to make different types of fertilizers, welcome go to https://organicfertilizermachines.com/

Why make fertilizer pellets for plants?

Fertilizer products processed by fertilizer production equipment include powder fertilizer and granular fertilizer. Among them, granular fertilizer is more in daily processing.

The main purpose of producing granular organic fertilizer by organic fertilizer production equipment is to facilitate bagging and transportation and prevent secondary fermentation of organic fertilizer. In the manufacture of NPK fertilizer, fertilizers with different nutrients are made into compound fertilizer according to the formula to make nutrients more balanced.

In addition, in terms of sales, it is best to sell granular fertilizer.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

Reasons for granular fertilizer production

1. Application is more convenient. The proportion of organic fertilizer is light. When applied to farmland, it is easy to be dispersed by wind, and it is convenient to apply medicine after being made into particles.

2. Some inorganic components can be added to the fertilizer to improve the fertilizer efficiency. However, if inorganic components are added to the powder, it is easy to absorb moisture and agglomerate, and can be stored as particles by drum granulation mechanism.

3. The water content of powdered materials should be low and must be crushed. The main limiting factor of organic fertilizer production is that water cannot be removed and needs to be dried. Pellets can be prepared without drying. The granulation process produces high heat and only needs cooling, which is very convenient.

Detailed Process on Pig Manure Fertilizer Production

Pig manure is a good organic fertilizer, which contains a large amount of nitrogen, phosphorus and potassium required for plant growth. It is suitable for plant growth and can improve the yield of food crops. Using pig manure to produce organic fertilizer is a way to change pig manure.

The pig manure organic fertilizer production line has made a breakthrough in the harmless and resource reuse of pig manure. The complete set of equipment for making organic fertilizer from pig manure makes pig manure become organic fertilizer, which solves the long-standing problem that pig manure is difficult to recycle and seriously pollutes the environment.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Pig manure organic fertilizer production line

The process flow of pig manure organic fertilizer equipment production line is slightly more complex than NPK fertilizer manufacturing process. Raw materials need to be fermented first and then granulated.

1. Raw material fermentation.
2. Automatic batching by computer belt scale.
3. Crushing and mixing.

4. Granulation for pig manure production.
5. Organic fertilizer granules are dried with a dryer.
6. The organic fertilizer particles are cooled by a cooler.

7. Qualified organic fertilizer particles are screened out by screening machine.
8. Coater film particles, smoother.
9. Automatic filling and sealing of organic fertilizer particle packaging scale.

More details on turning pig manure into fertilizer, welcome go to https://manuretofertilizer.com/pig-manure-management/

Organic Compound Fertilizer Production

The composition of organic fertilizer is complex, and rational application is very important. Fertilizer granulator equipment manufacturers suggest that we pay attention to the following two points.

1. Organic fertilizer should be fully decomposed before application. If some animal manure, such as pig manure, cow manure and sheep manure, is directly applied to the soil without fermentation and decomposition, the decomposed organic fertilizer in the soil will be decomposed and fermented by microorganisms, and the ammonia produced is easy to cause crop root burning, and some will breed weeds and spread diseases and pests.

NPK Drum Granulation Line
NPK Drum Granulation Line

We advocate using a dumper to fully ferment manure before application. After the compost is wetted with water, it is put into the fermentation tank to make the temperature reach 35-40 ℃. When feces are fully fermented at high temperature, it can kill insect eggs and weed seeds in compost, which is safer and more effective.

2. Organic fertilizer should not be too thick or applied too much. Especially when fertilizing dry land crops, if organic fertilizer is applied directly between rows or near the roots of crops, the concentration around the roots is too high due to the small water holding capacity of dry soil.

After the root system contacts the fertilizer pile, it will cause physiological water loss of crops and form reverse osmosis. Crops not only do not absorb nutrients, but also make water and nutrients in roots exude, resulting in poor growth or withering of crops, but water loss and dead seedlings cause soil nutrient imbalance.

The fertilizer made by NPK fertilizer manufacturing process can not alleviate soil problems, while organic fertilizer plays a great role in soil fertilization.

Therefore, organic fertilizer should be used as the base fertilizer, evenly mixed in the soil and integrated with the soil. When applying organic fertilizer in the growth period, ditch application or hole application should be adopted. Do not spread the pesticide on the ground. Foliar vegetables generally should not be sprayed with high concentration liquid organic fertilizer as foliar fertilizer.

Tips to make high nutrient organic fertilizer

Organic fertilizer has more nutrients and high content of organic matter. It can also loosen soil, improve soil fertility and improve soil structure. Organic fertilizer is favored by producers and producers to improve crop yield and quality. Since organic fertilizer is so good, do you know how to do it?

The main production process of organic fertilizer production line is to convert raw materials into semi-finished products. In the actual production process, the flat stack composting technology and tank aerobic fermentation process are mainly used.

In addition, the relevant experiments of organic fertilizer equipment can also be produced by small tank fermentation and closed box fermentation.
Process flow of organic fertilizer production line:

Raw material selection > drying and sterilization > fermentation > grinding > stirring > granulation > drying > cooling > coating > screening > metering and sealing > finished product warehousing.

Organic fertilizer production line

1. Tanker:

The can turnover machine is mainly used to help fermentation and decomposition proceed quickly. At the same time, oxygen can enter the reactor to avoid the smell produced by anaerobic reaction.

2. Forklift batching:

The blanking shall be uniform and continuous to avoid hindering the normal operation of the next equipment due to excessive materials.

3. High humidity material crusher:

During the composting process, the agglomerated materials are crushed evenly to reduce the diameter of the materials.

4. Drum screen:

The impurities and bulk materials not crushed are screened out to further improve the marketability.

5. Horizontal mixer:

If it is necessary to improve nutrient elements or produce standard organic fertilizer manufacturers, N, P, K, etc. need to be added.

6. Nitrogen, phosphorus and potassium fertilizer granulator:

Including various fertilizer granulation equipment, flat mold granulator, organic fertilizer granulator, disc granulator and drum granulator.

7. Drum drying cooler

8. Automatic packing scale:

After packaging, it is easy to store. At the same time, it will not cause dust pollution and waste during transportation.

How to make powder fertilizer from pig manure?

1. Pig manure organic fertilizer crusher is a professional crushing equipment for crushing high humidity and multi fiber materials. The crusher adopts high-speed rotating blade to crush materials, with good fiber particle size and high crushing efficiency.

Crusher equipment is mostly used for the production and processing of organic fertilizer. It has good crushing effect on chicken manure, sodium humate and other raw materials. The crushed materials can be further processed by the fertilizer granulator.

2. The pig manure crusher adopts two-stage rotor, with upper and lower stages of crushing. The materials become fine particles through the upper rotor crusher, and then transported to the lower rotor to continue crushing into fine powder. Achieve the best effect of material powder and hammer powder. Finally, the material is discharged directly from the discharge port

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

3. The pig manure crusher has no designed screen bottom, which can crush more than 100 kinds of materials and will never be blocked. Even if the moisture content of the material is too high, it can be crushed and will not be blocked by crushing wet materials, resulting in motor burning. Affect production.

4. The pig manure organic fertilizer crusher adopts high alloy wear-resistant hammer head, which is forged, especially strong and wear-resistant. It is stronger and wear-resistant than ordinary hammer head, increasing the service life of hammer.

5. The pig manure crusher adopts two-way clearance adjustment technology. If the hammer is worn, it does not need to be repaired. Where you can continue to use the hammer. Adjusting the gap between the hammer and the lining plate can control the particle size of the material.
We provide various crushers and fertilizer production machines for the fertilizer production line to meet the production needs of the fertilizer plant.

More details on making powder fertilizer from pig manure, go to https://manurefertilizermachine.com/composting-pig-manure/

How to select compound fertilizer for your plants?

After further granulation by drum granulator, the compound fertilizer contains nutrients required by a variety of plants, which is better than a single chemical fertilizer. So how to choose compound fertilizer?

1. Look at the packaging. Qualified products are packed in double layers to prevent moisture. There are three license numbers on the packaging surface: production license number, business license number, product quality registration certificate number, nitrogen, phosphorus and potassium content identification, and manufacturer and address. Open the outer package and there should be instructions in the bag.

Compound Fertilizer Granules produced by NPK Plants
Compound Fertilizer Granules produced by NPK Plants

2. Look at the physical properties of compound fertilizer. Compound fertilizer with good quality, uniform particle size, no caking and no pulverization.

3. Buy compound fertilizer produced by regular manufacturers. The fertilizer production line and production technology of regular manufacturers are relatively advanced, the product quality is reliable and the reputation is guaranteed.

4. Select the compound fertilizer suitable for the local area. The locally produced compound fertilizer is mostly produced according to the soil nutrient content, crop fertilizer demand law and fertilization effect in this area and surrounding areas, which is highly targeted.

5. Avoid using “dichloro” compound fertilizer for many years. “Dichloro” compound fertilizer is a compound fertilizer produced with ammonium chloride and potassium chloride as raw materials. If the “dichloro” compound fertilizer is applied year after year, the amount of chloride ions stored in the soil is large, and excessive absorption by crops will cause “chlorine damage” and soil will also cause “salt damage”.

Whether planting flowers or vegetables, we should follow the fertilization principle of “giving priority to organic fertilizer and supplemented by chemical fertilizer”. The long-term single large-scale use of chemical fertilizer is easy to cause soil hardening, soil fertility decline and soil acidification.

On the contrary, it will limit crop yield and affect product quality. Therefore, after purchasing NPK compound fertilizer granulator, we must pay attention to the treatment of various nutrient compound fertilizers.

Want to save your cost on this? Why not make it buy your own? Details, welcome go to https://organicfertilizermachines.com/compound-fertilizer-production-line/

NPK Mixed with Organic Fertilizer for Nutrient Fertilizer Production

Can NPK compound fertilizer be mixed with organic fertilizer decomposed by fermentation?

The answer is: of course. Fertilizer is a very important link in traditional agricultural production, and the collocation of fertilizer is in the majority. Now NPK fertilizer granulator manufacturer will introduce the mixing function of organic fertilizer and compound fertilizer.

1. When straw is returned to the field and immature organic fertilizer is applied, chemical nitrogen fertilizer can be added to avoid slow nitrogen deficiency in the early stage of crops, and nitrate nitrogen and ammonium nitrogen need to be provided at the same time. In the mature stage of cereal crops, it can be realized by organic fertilizer.

Bio Fertilizer Mixer
Bio Fertilizer Mixer

2. Adding organic fertilizer to the chemical fertilizer production line can reduce some adverse side effects of chemical fertilizer. If nitrogen, phosphorus and potassium fertilizer is mixed with organic fertilizer, this problem will not occur. More detailed info on blenders selection, go to https://www.fertilizer-plants.com/fertilizer-blender/

In addition, if physiological acid fertilizer is applied alone for a long time, it will turn the soil into acid and produce too many harmful substances such as active iron and active aluminum, which will be toxic to crops. However, mixed application with organic fertilizer can increase the buffering performance of soil and prevent soil acidification.

In fact, fertilizer plants often mix organic fertilizer with NPK fertilizer and use drum granulator to make organic compound fertilizer particles.

3. Mixed organic compound fertilizer can increase the nutrient content of crop nutrient organic fertilizer, with stable and lasting fertilizer effect and more organic matter.

It can improve the content of soil organic matter and improve the physical and chemical properties of soil. It can not only provide nutrition for crops, but also provide nutrients such as nitrogen, phosphorus, potassium, vitamins and growth hormone for soil microorganisms. After applying organic fertilizer, soil enzyme activity increased, which was conducive to the transformation of nutrients.

4. Mixed fertilizer improves fertilizer efficiency. Fertilizers such as calcium superphosphate and trace elements are fixed by the soil and become invalid after being applied to the soil. The mixed use of chemical fertilizer and organic fertilizer can reduce the contact surface with soil and reduce the fixation of nutrients.

Organic fertilizer can increase the solubility of phosphate rock, and the effect is better under paddy field conditions.
In the chemical fertilizer production line, chemical fertilizer and organic fertilizer are processed together. When applied to the soil, chemical fertilizer can be absorbed and stored by organic fertilizer to reduce losses. In addition, the mixing of chemical fertilizer and organic fertilizer can also promote the maturity of organic fertilizer and improve fertilizer efficiency. More detailed go to https://www.fertilizer-plants.com/double-roll-granualting-machine-in-canada/

Top 6 steps to make organic fertilizer granules?

In the process of organic fertilizer production, how to granulate the fermented raw materials is the key factor to determine whether the commercial fertilizer can enter the market. The following granulation methods are generally used.

Fertilizer production line

(1) Agglomerate granulation. Under the action of rotation, vibration and stirring, the wet powder in motion is agglomerated. Or the fluidized bed is used to coagulate dry powder and particles into suitable particles by supplying spray solution (adhesive).

(2) Extrusion granulation. It is a method of making dry powder or wet powder containing adhesive into cylindrical, spherical or sheet by mechanical processing such as extrusion, roll extrusion or pressing.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

(3) Crushing and granulation. It is to crush block materials into particles of appropriate size.

(4) Melt granulation. It is a method of granulation by cooling and hardening molten liquid.

(5) spray granulation. It is a method of directly granulating solid after concentration in liquid.

(6) Liquid phase crystallization granulation. It is a method that materials crystallize in liquid phase and agglomerate into spherical particles through liquid bridging agent and stirring.

This technology is widely used in pharmaceutical industry. Because the particle shape is spherical, it is also called spherical crystallization granulation method, which is abbreviated as spherulite granulation method.

Spherulite particles are pure material particles with good fluidity, filling and compression formability. In recent years, the technology has been successfully developed. That is, polymer copolymer precipitation is added in the spherulite crystallization process to prepare sustained-release, rapid release, enteric coated, gastric coated pellets, floating hollow pellets, biodegradable microcapsules, etc. Preparation of sustained release pellets.

More detailed info on orgnaic fertilizer granulation, go to https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/

Organic Fertilizer Granulation Process Know How

The manufacturing process of organic fertilizer is mainly to screen and magnetic separate the organic waste with a water content of about 30% ~ 35% after fermentation and decay to make a round grain organic fertilizer, add functional bacteria to produce biological organic fertilizer, and add nitrogen, phosphorus and potassium (the total nutrient content is less than 15%) to produce organic and inorganic fertilizers.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

After the fermented organic waste is screened by magnetic separation, the raw materials containing binder and other compatible components are measured according to the proportion requirements, and then lifted by bucket elevator to multi-dimensional high-efficiency mixer for rapid mixing.

The mixed material slides out of the mixing bin and is continuously and evenly sent to the extrusion granulator by the disc feeder to make cylindrical particles; The cylindrical particles are polished into spherical particles by the circular particle polishing and setting machine and formed by the belt.

The machine is sent to the drying, cooling and screening machine (three in one model). The particles are dried at low temperature and large air volume (≤ 65 ℃) in the front section of the drying cooling screening machine, and then enter the cooling section for air cooling. After sufficient cooling, the materials enter the screen installed at the end of the cylinder.

The screened finished product particles are transported to the finished product silo by the elevator and measured and packaged by the packaging system; The screened large particles are crushed and returned to the mixed granulation system; The screened small particles (basically without powder) can be made into small packages and sold directly. Get more details on the granulation process, go to https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/

Quality Organic fertilizer Granules Production with Newly Developed Fertilizer Granulator

Advantages of toothed stirring granulator in organic fertilizer granulation
Wet organic stirring fertilizer granulator is used to granulate various organic substances after fermentation, breaking through the conventional organic granulation process. The particles can be directly mixed and processed without drying or crushing the raw materials before granulation, which can save a lot of energy.

Wet organic fertilizer stirring granulator is widely used for granulation of organic fertilizer. Because of its large granulation rate, stable operation, strong and durable equipment and long service life, it is selected as an ideal product by the majority of users. The internal rotating tooth granulator developed by our unit has Φ 600、 Φ 800、 Φ 1000、 Φ 1200 four specifications. Other specifications of stirring granulator can also be produced according to user requirements.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

The shell of granulator adopts thickened seamless steel pipe, which is firm and durable and not easy to deform. Coupled with the solid base design, it runs more smoothly.

Using the mechanical stirring force of high-speed rotation and the resulting aerodynamic force, the fine powder materials can be continuously mixed, granulated, spheroidized and densified in the machine to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥ 0.7, the particle size is generally between 0.3-3mm, and the granulation rate is ≥ 90%. The particle size can be appropriately adjusted by the mixing amount of material moisture and spindle speed. Generally, the lower the mixing amount, the higher the speed, the smaller the particles, and vice versa.

Scope of application: This machine is especially suitable for granulation of light and fine powder materials. The finer the basic particle of fine powder material, the higher the sphericity of the particle, and the better the quality of the ball. Generally, the particle size of materials before granulation shall be less than 50 mesh. Typical application materials: chicken manure, pig manure, cow manure, carbon black, clay, kaolin, etc.

Wet organic fertilizer stirring granulator is suitable for organic wastes such as peat, sludge, chicken manure, livestock manure, lignite, sugar mill filter sludge, papermaking sludge, wine, straw, soybean residue, peat and so on. Direct granulation completely solves the key technical problems that cannot be solved by traditional granulation processes such as disk (drum) fermentation, and granulation with bio organic fertilizer as raw material.

More details on the fertilizer granulator, go to https://organicfertilizerplants.com/organic-fertilizer-granulation-machine/

How does organic fertilizer promote agricultural industry development?

With the continuous development of society and the continuous progress of science and technology, China’s economic level has been greatly improved, and the people’s living standard has also been greatly improved. Various factors have provided great convenience for the development of agriculture. However, in order to ensure the sustainable development of environment and the secondary service life of land, organic fertilizer machine came into being.

The organic fertilizer manufacturing process, such as the organic fertilizer produced by the organic fertilizer granulator, not only has a certain positive significance for environmental protection, but also reduces the irreversible pollution damage of many chemical fertilizers to the land and eliminates crops from the source.

The harm of residual chemicals to human body is more conducive to people’s health. In addition, organic fertilizer can increase the yield of crops and help to increase agricultural production.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

According to the development of the market, organic fertilizer equipment must have a relatively broad development space. However, these are not worth showing off the capital of organic fertilizer equipment. In the long development process, only relying on a good living environment can not promote the maximum development of organic fertilizer equipment.

Therefore, the primary task of the current organic fertilizer equipment is to recognize its own shortcomings, seriously study the advanced organic fertilizer production technology, and reasonably integrate it into the actual research and development, so as to make the organic fertilizer equipment more in line with the market development after repeated improvement.

It can provide more comprehensive and satisfactory services for agricultural production. In the increasingly fierce market competition, the factor that can effectively support the rapid development of organic fertilizer equipment lies in the comprehensive strength of the equipment.

Find machines to make organic fertilizer, go to https://organicfertilizermachines.com/

Quality organic fertilizer production from plant ash

Plant ash is the residue of firewood after combustion. It belongs to alkalinity. The main component is potassium carbonate (K2CO3) which can be used as fertilizer. Before the widespread use of chemical fertilizers, agricultural plant ash refers to the ash produced after burning and eating by mountain grass, straw and branches (excluding the ash produced by coal).

The production of plant ash fertilizer is usually stacked with a layer of plant ash and used after several months of maturity. In industry, plant ash is also used as the main raw material of biological fertilizer project to process biological organic fertilizer.

Plant ash shall not be mixed with other fertilizers during storage. Some farmers are used to putting ash in puddles and mixing it with organic fertilizer and straw, which is very wrong. Because the ash is alkaline, it will cause the volatilization of nitrogen in organic fertilizer and reduce fertilizer efficiency. Such treatment will not only waste fertilizer, but also pollute the environment.

Ashes must be applied separately. Plant ash cannot be mixed with organic farm manure and ammonium nitrogen fertilizer to avoid nitrogen volatilization loss, nor can it be mixed with phosphorus fertilizer to avoid phosphorus fixation and reduce the use efficiency of phosphorus fertilizer.

Therefore, when planning the fertilizer manufacturing process and using plant ash as organic raw material, the fertilizer plant should pay attention to the proportion of raw materials.

1. Soil application: since the ash is alkaline, cohesive soil, acidic or neutral soil should be used. Soil application can be used as base fertilizer, seed fertilizer and topdressing, as well as seedling raising and seedling covering (seed covering fertilizer).

When used as base fertilizer and seed fertilizer, the amount of fertilizer should not be too large, and should be isolated from seeds to prevent seed burning. Generally, 50-100kg per mu is appropriate.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

It is suitable for centralized soil application, strip application or hole application, with a depth of 8-10cm, and covered with soil after construction. Mix the wet soil 2-3 times or spray a little water before application.

2. Topdressing outside the root: more than 90% of the potassium contained in plant ash is soluble in water, which is a quick acting potassium fertilizer. According to this characteristic, plant ash can be used as extraroot topdressing, that is, 1% concentration of plant ash extract can be used for foliar spraying.

3. Priority crops: plant ash is suitable for various crops, especially potassium free or potassium free and chlorine free crops, such as potato, sweet potato, tobacco, grape, sunflower, sugar beet, etc.

Plant ash can be used for potato, not only for soil application, but also for potato wounds. In this way, it can be used as seed fertilizer to prevent wound infection and decay.

More types of fertilizer machines for organic fertilizer production, go to https://compostturnermachine.com/

How to maintain NPK fertilizer production line?

NPK fertilizer production line equipment needs regular maintenance. If it is not maintained for a long time, it will seriously affect the service life of the equipment and may also bring potential safety hazards. The following small series will introduce the equipment maintenance methods of compound fertilizer production line in detail:

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

1. After long-term use, regularly check whether all parts of the equipment of the compound fertilizer production line work normally, and timely deal with the problems found;
2. The equipment of compound fertilizer production line needs to lubricate the bearing in use. When choosing the lubricant, we must choose the product with good cleanliness and tightness;
3. If the temperature of the machine is found to be too high during use, stop working immediately and check the cause of the excessive temperature. This is very important. If you continue to work at high temperature, it will cause great damage to the equipment of the compound fertilizer production line

The above shared equipment maintenance methods of compound fertilizer production line hope to be helpful to you.

In recent years, Zhengzhou Shunxin heavy industry has continuously launched new products on the basis of digesting and absorbing the advanced achievements of products at home and abroad.

The product quality has been steadily improved, and the products have been serialized and standardized, which has won the unanimous recognition of customers.
Our best-selling products include compound fertilizer equipment, fertilizer granulator, stacker, dryer, pulverizer, mixer and rotary coating machine.

More detailed info on npk fertilizer production machine, go to https://organicfertilizermachines.com/npk-fertilizer-manufacturing-process/

Machine Configurations on Biofertilizer Plant

The biological fertilizer project includes fermentation process, crushing process, mixing process, granulation process, drying and cooling process, screening process and packaging process. The equipment and equipment used in each process are as follows:

Fermentation equipment: trough dumper and plate chain dumper. Complete the new design of multi slot machine, which helps to save space and equipment investment.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

New dry and wet material crusher: vertical crusher and horizontal crusher. The internal chain hammer type screen free structure is adopted. Even if the materials are removed from the water, they will not be broken and stuck
Automatic multi tank batching machine – designed according to the customer’s raw material type: 2 silo, 3 silo, 4 silo, 5 silo, etc.

Mixer: including vertical mixer, horizontal mixer and double shaft mixer. The mixing structure is divided into mixing blade type, screw type, etc. the appropriate mixing structure is designed according to the characteristics of materials.

The outlet is designed for cylinder control and baffle control.
Organic fertilizer granulator: including disc granulator, new wet granulator, shot blasting machine, drum granulator, etc. select the appropriate granulator according to the characteristics of raw materials.
Rotary dryer: also known as drum dryer and bio organic fertilizer dryer. Because the temperature of organic fertilizer cannot exceed 80 °, our dryer adopts hot air drying.

Cooler: similar to dryer in appearance, but different in material and performance. The dryer host is made of steam boiler steel, and the cooler host is made of carbon steel plate.

Screening machines are drum type and vibrating type. The screening machine is divided into three-stage screen, two-stage screen, etc.
Automatic metering packaging machine: including screw type and DC type, single head and double head, made of stainless steel and carbon steel, which can be customized according to customer needs.

Conveying equipment: including belt conveyor, screw conveyor, bucket elevator, etc.

More detailed info, go to https://compostturnermachine.com/

Innovational Technology for NPK Plant

1、 The granulation methods of domestic NPK fertilizer production line mainly include disc granulation, steam drum granulation, spray granulation, tower melting granulation, acid neutralization granulation and ammoniation drum granulation.

In addition to the disc granulator, the fertilizer granulator is mainly suitable for the production of large-scale compound fertilizer. The investment of relevant equipment is large, the construction time is long, the energy consumption is high, the production cost is high, and there are certain environmental pollution problems.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

The extrusion granulation plant for producing multi-element potassium magnesium sulfate fertilizer has the advantages of small floor area, short process flow, convenient equipment operation, less construction investment and short construction period. Therefore, the compound fertilizer production line technology project is a short, flat and fast construction project, which has a certain popularization and application value in small compound fertilizer equipment production enterprises.

2. The traditional compound fertilizer production line adopts slurry method or humidified granulation method, which needs to introduce particles before granulation. In the process of fertilizer manufacturing, a large amount of energy is consumed in the drying of water, resulting in a large amount of waste gas and wastewater, Waste residue pollutes the environment.

Extrusion granulation of compound fertilizer production line is to extrude materials by external force. The granulation process does not need steam, which can save boiler construction investment and coal production cost. The compound fertilizer production line does not introduce water and has no drying process in the whole production process, which eliminates the large and expensive dryer in the traditional compound fertilizer production line equipment, and can be dried with fuel and drying equipment.

Therefore, the process of this compound fertilizer production line meets the needs of today’s energy-saving society.

3. In the traditional nitrogen, phosphorus and potassium fertilizer production line, hot blast stove and preheated air are used to dry the materials in the production process. Burning coal in hot blast stove will produce a certain amount of sulfur dioxide gas and pollute the atmosphere.

There is no need to burn fertilizer in the whole production process. Coal not only saves energy, but also does not produce sulfur dioxide gas. The traditional compound fertilizer production line will produce a large amount of dust and wastewater in the process of material crushing, mixing, drying, cooling and screening, which belongs to the process of cleaner production.

4. The fertilizer is less affected by the external environment (such as temperature and humidity) in the production process, with great operation flexibility and flexible process formula.

5. The compound fertilizer production line has high pelletizing rate, low moisture content, high particle strength, less system return and less caking in the production process, which has good economic benefits.

How to make fertilizer for organic crop cultivation?

Biological fertilizer production takes livestock manure, crop straw, agricultural and sideline products and organic waste from food processing as raw materials, and is equipped with multifunctional fermentation strains. After deodorization, decomposition and dehydration, functional biological strains are added. It is an organic fertilizer containing a certain amount of functional microorganisms processed by chemicals. In line with the fertilizer principle of producing safe and pollution-free green agricultural products, it is a promising fertilizer variety.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

Biological organic fertilizer

The best way to get the best results is when applying bio organic fertilizer:

First, bio organic fertilizer should not be applied too deep into the soil. Too deep will affect the activity of bacteria. Bio organic fertilizer should be applied 10-15 cm below the ground surface.

Secondly, the ratio of bio organic fertilizer to other types of fertilizer including manure (raw chicken manure, etc.) should be reasonable. In the specific application, pay attention to the types of vegetables and soil conditions, calculate first, then mix, and then apply.

In addition, the effect of ditch application of bio organic fertilizer was better.

Main equipment of bio organic fertilizer production line:

1. Fermentation stacker: one of the main supporting equipment of fertilizer mechanical equipment unit, which can turn the pile evenly and improve the fermentation speed.

2. Horizontal mixer: this series of horizontal mixer is a new generation of mixing equipment developed by our company. The machine has high mixing degree and low residue. It is suitable for the mixing of organic fertilizer and inorganic fertilizer.

3. Fertilizer granulator: designed and manufactured by wet continuous propulsion granulation. The machine can not only granulate a variety of organic materials, especially coarse fiber materials that are difficult to granulate by conventional equipment.

4. Disc screen: This machine adopts combined screen, which is convenient for maintenance and replacement. The utility model has the advantages of simple structure, convenient operation and stable operation. It is an ideal equipment for compound fertilizer production.

5. Conveyor: suitable for conveying bulk materials or box like articles in coal, metallurgy, mining, chemical industry, building materials, wharf, warehouse and construction site, especially suitable for environments requiring chemical loading, such as chemical fertilizer plant and cement plant, Saved a lot of people.

More details, welcome go to https://organicfertilizerplants.com/bio-organic-fertilizer-production/

Why make fertilizer pellets?

Organic fertilizer refers to all kinds of animal manure (including animal manure and animal processing waste) and plant residues (cake fertilizer, crop straw, leaves, dead branches, peat, etc.) by physical, chemical, biological or organic methods.

The three treatment technologies remove pathogens, viruses, insect eggs, grass seeds, harmful gases and liquids carried by animal debris through standard decomposition process, and fertilizer types that meet relevant national standards. After processing through the organic fertilizer production line, harmful substances are removed and rich in a large number of beneficial substances.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

The biggest advantage of organic fertilizer is that it can improve soil hardening and heavy metal pollution, and restore the soil microbial ecology caused by excessive application of chemical fertilizer.

The organic fertilizer granulation production line can process fertilizer into particles or powder. If it is powdery, just crush it. However, if it is granular, the powdered fertilizer needs to be granulated through the fertilizer granulator to obtain granular fertilizer. Fertilizer granulation is an important process in the manufacturing process of organic fertilizer.

Granulation quality affects fertilizer quality. The final finished fertilizer.
In the actual agricultural production, most farmers still choose to use granular organic fertilizer. So why granulate fertilizer in the manufacturing process of organic fertilizer? What are the advantages of powder compared with organic fertilizer? Find machines for organic compound fertilizer production, welcome to https://organicfertilizermachines.com/

1. Fertilizers with very low water solubility are usually crushed into small particles to ensure that they are quickly and effectively dissolved in the soil and absorbed by plants.
2. The control of fertilizer particle size is very important for the storage and transportation of fertilizer. Good granulation makes organic fertilizer not easy to agglomerate and better transportation performance.

3. Some inorganic components can be added in the manufacturing process of organic fertilizer to improve the fertilizer efficiency of organic fertilizer. If inorganic components are added to powdered fertilizer, it is easy to absorb moisture and caking.

4. Fertilizer granulation improves agricultural technology. Fertilizer particles play the role of slow-release fertilizer effect. Fertilization is convenient and not easy to be blown away by the wind.

The new organic fertilizer granulator, disc granulator, flat mold granulator and ring mold granulator produced by our company are widely used in the organic fertilizer granulation production line to meet the different production needs of customers and achieve good economic benefits.