Fertilizer Marketing in 2022

Nitrogen

The sharp rise in European natural gas prices has driven the urea market, which has led to a sharp rebound in urea prices. Due to rising production costs, nitrate in Europe also showed an upward trend, while ammonium sulfate continued to weaken.

The sudden European purchase surprised the urea market, reversing the 8% decline last week. The urea market is currently paying close attention to the upcoming urea bidding in India and the procurement in Brazil.

The Indian bidding is scheduled for mid July (it is said that this bidding will exceed 1million tons), and it is expected to be delivered by the end of August. The procurement in summer rainy season in Brazil is about a month later than that in previous years. It is expected that the procurement of urea will pick up, which will form a certain support for the price of urea.

With the arrival of the third quarter, the procurement speed in the southern hemisphere will accelerate, and the urea price may have reached the low point of this year. Buyers are concerned about the speed and level of urea price recovery.

manure compost organic fertilizer granulator
manure compost organic fertilizer granulator

Due to insufficient demand, ammonium sulfate continued to fall by 13%. Ammonium sulfate is now a cheaper nitrogen fertilizer than urea. Due to the rebound of urea, the value of sulfur in ammonium sulfate was ignored. As the price of urea rebounds again, the price of ammonium sulfate may begin to rise.

The gap between the two price categories in the secondary ammonium nitrate Market is widening – the price of ammonium nitrate in Russia is weakening again, while the price of ammonium nitrate from other sources such as urea is also rising.

As most buyers / consumers have sufficient inventory at present, the ammonia price has not changed. Although the price has not changed, the soaring natural gas price in the EU has led people to speculate that ammonia prices may start to rise.

Compound Fertilizer Granules produced by NPK Plants
Compound Fertilizer Granules produced by NPK Plants

In South Africa, the urea inventory in Durban port is reasonable, and the product supply is about 12000 RAND / ton. The slight strength of Rand will help alleviate the pain of rising urea prices. As the market continues to fluctuate, the seller will adjust the price every week, so it is recommended that the buyer be decisive and quickly lock the price after deciding to buy.

Phosphorus

Although the prices of most benchmark plots remain unchanged, the phosphate Market is still facing price pressure. China’s phosphate exports continued to accelerate, while demand in most regions continued to be weak because buyers believed the price was too high.

The demand for spring phosphate fertilizer application in North America and Europe has disappeared, and manufacturers are now waiting for the southern hemisphere to start buying.

Buyers in the southern hemisphere are unwilling to overbought at the current price, so the buyer and the seller are currently stuck. Brazil’s price fell by $10-15 / ton, which is not a big drop and will not excite buyers. But it did signal that phosphate prices were under pressure. Unlike urea, Brazil’s phosphate ponds account for a high share of all Russian exports to Latin America.

The Asian market did not buy too many spot phosphates. Most of the current activities are related to the delivery of phosphate, nitrogen, phosphorus and potassium, which are purchased by Asian countries through bidding. India’s subsidy program cannot enable private sector traders to benefit from phosphate imports. As a result, procurement in India is conducted only by state entities and in limited quantities.

Foskor, a phosphate producer in South Africa, has been operating well in recent months and continues to produce. The lack of phosphate inventory in the region means that all its products will be quickly transferred to buyers before the upcoming season.

At present, phosphate import goods at Beira port and Durban port have been booked, and the port inventory level is expected to gradually increase. Of course, large-scale berthing delay is still a worrying problem, and it is likely to become a key factor, that is, the rainy season from September to October is coming. At present, it is estimated that the delay of about 30 days will not only increase the import cost (the demurrage fee is about $40 / ton), but also increase the risk that growers will not get fertilizer in time.

Potassium

Most potash benchmark positions were flat. Potassium prices in some Asian markets began to fall, and the overall outlook for potassium prices was weak.
With Brazil getting a lot of potash from Russia, it is difficult for potash prices to fall anywhere. Everyone’s question is “when” and “how much”. As the third quarter approaches, the demand in the southern hemisphere begins to slow down, and the sales of potash fertilizer will begin to pick up, which will slow down the rate of any price decline.

If the price does not decline in the next oneortwo months, rising demand should ensure that the price of potash fertilizer remains stable. The supply of potash fertilizer is still limited, and the balance between supply and demand will not soon turn to oversupply.

Market outlook

Crude oil prices fell by nearly $10 / barrel as concerns about the economic recession intensified. Rising interest rates in the United States led to declines in stock markets and commodities.

Brent crude oil fell from US $120 / barrel to US $111 / barrel, which fell due to the market’s increasing concern about the economic recession. The Fed’s interest rate hike curbed inflation, cooled the commodity market, and crude oil prices responded accordingly.

In terms of natural gas prices, TTF natural gas prices in Europe have risen to more than $40 /mmbtu, and are now slightly lower than $40. European gas prices are unlikely to ease in any way until the European gas supply situation is resolved in some way. The price of natural gas in the United States has fallen to $6.25 /mmbtu, which has relieved American natural gas consumers, including nitrogen producers.

As the extensive long-term selling continued, the corn price of Zhishang exchange in the United States continued to fall. The price of safex corn also fell with the rise of the dollar price, and the strength of Rand exacerbated the decline of local prices. For similar reasons, oilseeds also fell across the board.

The net income of fertilizer sellers and exporters increased due to the reduction of freight by a few dollars.

Want to make your own fertilizer, welcome go to https://organicfertilizerplants.com/organic-fertilizer-production-process/

Granular Organic Fertuilizer Production Equipment Selection Tips

The organic fertilizer that can be produced by a set of compound fertilizer organic fertilizer production line process is compound organic fertilizer. The main fertilizer granulation process is also the fermentation of livestock manure and agricultural waste.

In the process of organic fertilizer production, the nutrient elements required by crops are added. Organic fertilizer produced by mixing granulation, organic fertilizer equipment used in the whole process of the organic fertilizer production line.

Organic fertilizer fermentation tipper, organic fertilizer crusher, organic fertilizer screening machine, forklift silo, organic fertilizer automatic batching machine, organic fertilizer mixer, organic fertilizer mixing tooth granulator, organic fertilizer dryer, cooler, organic fertilizer coating machine, organic fertilizer automatic packaging machine, etc.

There must be a conveyor belt between the equipment to transport materials.

In the process of the organic fertilizer production line, the organic fertilizer granulator equipment and the mixing gear granulator use the high-speed rotating mechanical mixing force and the generated pneumatic force to make the fine powder materials in the machine, granulation, spheroidization, densification and other processes, so as to achieve the purpose of granulation.

This granulation method makes the particles have higher spheroidization rate, more beautiful particles, and saves energy at the same time. The organic fertilizer stirring tooth granulator is widely used for granulating organic and inorganic fertilizers. Due to its high granulation rate, stable operation, strong and durable equipment and long service life, it is selected as the ideal product by the majority of users.

The shell of the agitator granulator developed and produced by our company adopts thickened seamless steel pipe, which is firm and durable and not easy to deform. Coupled with the stable base design, it runs more smoothly.

More detailed info, welcome go to https://fertilizergranulatormanufacturer.com/organic-fertilizer-granulator/

What types of fertilizers are for crops planting?

Popularization of organic fertilizer in crops and chemical fertilizers

1. According to relevant data, the utilization rate of chemical fertilizer in China’s actual production is only 30%-45%. Some of the lost fertilizer is decomposed and released into the atmosphere, some is lost with the soil and water flow, and some is fixed in the soil and cannot be directly absorbed and utilized by plants.

It will also cause soil salinization and hardening and other adverse consequences. When we apply organic fertilizer, its beneficial biological activity can improve the soil structure, increase the soil’s ability to retain water and fertilizer, and reduce the loss of nutrients. In addition, the beneficial effect of organic matter on microorganisms to Dissolve Phosphorus and potassium can increase the effective utilization rate of fertilizer to more than 50%.

In the process of fertilizer production, the equipment required for biological fertilizer production is similar to that for organic fertilizer.

Organic fertilizer can increase crop yield and improve the quality of agricultural products. Under the same nutrient elements, organic fertilizer is compared with chemical fertilizer. Generally speaking, organic fertilizer is more effective as base fertilizer than chemical fertilizer.

The effect of organic fertilizer is often better than that of chemical fertilizer. In particular, improving the quality of agricultural products is more beneficial than chemical fertilizers. Chinese farmers have a tradition of using organic fertilizer and attach great importance to the use of organic fertilizer.

“Ecological agriculture” and “organic agriculture” are emerging in developed countries such as the United States, Western Europe and Japan. They attach great importance to the use of organic fertilizer and stipulate that organic fertilizer is the main source of fertilizer production. Green food. Organic fertilizer can be produced by drum granulation production line.

Organic fertilizer can promote the growth of soil microorganisms and the absorption and utilization of crops. Organic fertilizer contains a lot of organic matter, which is the most important place for the growth and reproduction of various microorganisms.

The organic matter of organic fertilizer can also produce various phenols, vitamins, enzymes, auxin and hormone like substances in the decomposition process, which can promote the growth of crop roots and the absorption of nutrients. We are a fertilizer manufacturing equipment manufacturer, an old factory with a history of more than 20 years. Welcome to visit our factory.

Reduce nutrient fixation and improve nutrient availability. Organic fertilizer contains many organic acids, humic acids and other hydroxyl substances. They all have strong chelating ability and can chelate with a variety of metal elements to form chelates. Prevent the soil from fixing these nutrients and losing efficacy. For example, organic and phosphate fertilizers are used in combination.

Chelates such as organic acids in organic fertilizers can chelate highly active aluminum ions in soil and prevent the combination of aluminum and phosphorus to form closed storage phosphorus, which is difficult for crops to absorb. Increase soil available phosphorus content.

To make fertilizer for your crops production, welocme go to https://www.fertilizer-plants.com/

Organic fertilizer from sheep manure

1. Wide adaptability

Sheep manure organic fertilizer is suitable for sandy soil and cohesive soil. It is applicable to a variety of crops and can increase production, quality and efficiency.

2. Protect the roots and stems of crops and provide them with comprehensive nutrition

Sheep manure organic fertilizer contains a lot of nutrients, trace elements, sugars and fats required by plants. The CO2 released from the decomposition of sheep manure can be used as the raw material for plant photosynthesis. Sheep manure organic fertilizer also contains 6-8% nitrogen, phosphorus, potassium and 50-55% organic matter, which can provide comprehensive nutrition for crops.

3. Improve soil quality and promote soil microbial reproduction

The microorganism in sheep manure organic fertilizer propagates very quickly in the soil, leaving many thin tubes in the soil, which not only increases the permeability of the soil, but also makes the soil fluffy and soft, and the nutrients and water are not easy to be lost, thus increasing the storage of water and fertilizer in the soil. The ability to avoid and eliminate soil hardening. The beneficial microorganisms in sheep manure organic fertilizer can also inhibit the propagation of harmful bacteria, thus reducing the use of pesticides.

4. enhance the ability of crops to resist disease, drought and waterlogging

Because sheep manure contains vitamins and natural antibiotics. It can enhance crop resistance and reduce or prevent diseases.

5. increase crop yield

Beneficial microorganisms in sheep manure produce secondary metabolites from soil organic matter, which contain a large number of growth promoting substances.
Sheep manure is taken to the organic fertilizer production plant and fermented by the organic fertilizer production equipment to achieve harmless treatment.

After decomposition, it is crushed, screened, granulated and packaged into organic fertilizer. After that, organic fertilizers are classified, processed and packaged into different specifications, which are used for field crops, orchard and vegetable bases, landscaping, home gardening and other different types of fertilizers, and then sold.

More detailed info, on organic fertilizer production, welcome go to https://manurefertilizermachine.com/

Organic Fertilizer Production Equipment for Quality Fertilizer Manufacturer Plants

Packaging machine is an indispensable equipment in the production and processing of organic fertilizer. Judging from the sales and use of full-automatic packaging machines in the current market, it can be proved that the development of fertilizer packaging machines has been recognized by many fertilizer enterprises.
Of course, the strength of production enterprises in this field is also an important factor whether the development of automatic packaging machine can achieve the current achievements. Fertilizer packaging machine provides the most basic guarantee for the technical improvement of organic fertilizer production process, so as to have high-quality organic fertilizer products.
Whether it is the screened compost powder or the organic fertilizer particles processed by the fertilizer granulator, the operator only needs to put the bags into the bags one by one and take out part of the equipment at one time. The mechanical grab of the equipment will automatically take out the bag, print the date, open the bag, Send a signal to the measuring device, measure the blanking and seal the output.
Customers can also add detailed functions such as emergency stop, automatic card entry, abnormal discharge and so on according to the packaging requirements of organic fertilizer products. The whole process of organic fertilizer machine packaging does not need manual operation, which effectively improves the production efficiency of chemical fertilizer enterprises and saves labor costs. Administrative expenses have greatly reduced costs.

Organic fertilizer production equipment application fields

Organic fertilizer production equipment uses pig manure, cow manure, chicken manure and other livestock manure as raw materials to produce organic fertilizer. When chickens, pigs, sheep and other livestock feed, due to the weak digestion ability, 75% of the nutrients in the feed are discharged with the feces, which contain nitrogen, phosphorus, potassium, organic matter, amino acids and protein.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

For example, organic matter beneficial to soil and crops, so many people use organic fertilizer equipment to make these fertilizers into organic fertilizer for secondary utilization.
Advantages of organic fertilizer production equipment:

1. It is applicable to a wide range of raw materials. The organic fertilizer processing equipment is not only suitable for livestock manure, but also suitable for the fermentation of peat, sludge, lignite, straw, corn flour, soybean meal and grass meal to produce mixed feed particles.

2. The organic fertilizer production equipment has high efficiency and is fully automated. For example, in the fermentation process, just put the raw materials, auxiliary materials, drivers and other materials into the fermentation equipment and press the button to automatically complete the fermentation without manual turnover, doubling the fermentation time. Shorten the production time of organic fertilizer.

3. The complete organic fertilizer manufacturing equipment with high output includes fermentation equipment, drying equipment, granulation equipment, dehydration equipment, etc., with a production capacity of 30000 tons and an annual fecal sewage treatment capacity of nearly 80000 cubic meters. For granulation equipment, we recommend drum granulation.

More detailed info, welcome go to https://www.fertilizer-plants.com/

Bio-organic fertilizer production projects solutions

1. The use of animal manure to produce bio-organic fertilizer. Livestock and poultry manure is rich in organic fertilizer and also contains a certain amount of nitrogen. Nutrients such as phosphorus and potassium required for plant growth are high-quality raw materials for the production of bio-organic fertilizers.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

In the process of making bio-organic fertilizers, the dry-wet ratio and carbon-nitrogen ratio are adjusted by peat and rice bran. Add peat and rice bran to livestock and poultry manure, adjust the humidity of the material to about 50%, remove non-fermentable debris such as chicken manure, and the width is 2m, which is suitable for production. After fermentation, it is dried and crushed, and then sifted out of the debris. Disc granulators are used for granulation, packaging bio-organic fertilizers.

2. The bio-fertilizer project uses organic waste to produce bio-organic fertilizer. Organic waste refers to the garbage containing material components in urban and rural household garbage, mainly including crop straw, fiber, bamboo, waste paper, kitchen waste, etc. If this organic waste is not treated in time, it will become a source of pollution in the city. Environment, such as odor emissions, disease transmission, water pollution, etc.

Therefore, it is necessary to apply organic fertilizer scientifically and rationally. It makes up for the shortage of nitrogen, phosphorus and potassium fertilizer manufacturing process products. It can not only avoid the adverse consequences caused by self-accumulation and decomposition, but also significantly reduce the pollution caused by the application of a large number of chemical fertilizers to the environment.

After the pretreatment of organic waste, straw is added to adjust the C/N ratio of organic waste, and then the moisture content of the wastewater is adjusted, and the rapid composting compound bacterial agent is inoculated, high temperature fermentation, and medium temperature drying temperature.
In terms of equipment required for biofertilizer production, the decomposed materials need to be granulated with a fertilizer granulator. It can be made into bio-organic fertilizer after further drying, sieving and packaging.

More detailed info, welcome go to https://organicfertilizerplants.com/

NPK Fertilizer Granulation and Coating Process

In the NPK fertilizer manufacturing process, the coating process is added to make a slow-release fertilizer. Slow-release fertilizer is also known as controlled-release fertilizer.

The rate of release of nutrients in fertilizers can be controlled to a certain extent for continuous absorption and utilization by crops. After fertilization, the loss of fertilizer nutrients, especially nitrogen, can be reduced in the soil.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

It can reduce the frequency of fertilization, saving labor and costs. In order to increase crop yields and incomes, the application of slow-release fertilizers can improve the resistance of crops to disease lodging.

In the production process of nitrogen, phosphorus and potassium fertilizer, the amount of coating agent is controlled according to the length of particle storage time. So what are the precautions for nitrogen, phosphorus and potassium fertilizer granulation coating?

Fertilizer granule coating machine is composed of spiral conveyor, stirring tank, oil pump, main machine, etc., which can effectively prevent organic fertilizer and compound fertilizer from agglomeration, and is an effective coating fertilizer production equipment.

Precautions for fertilization and coating operations

1. When the coating machine is running, please do not remove the protective device.
2. When the coating machine is running, it is forbidden to drill holes under the fuselage.
3. It is forbidden to carry out internal inspection and repair when the coater is running.

4. Do not touch the motor and wires without insulating gloves.
5. When inspecting the furnace and coating machine, it is forbidden to use mobile lights with a voltage higher than 12V.

6. If there is no perfect grounding wire, it is forbidden to start the coating machine. If there is current on the device, stop the machine immediately until the ground wire is repaired.

More detailed info, welcome go to https://www.fertilizermachinesale.com/

Powder Fertilizer Production Basis

There are two kinds of organic fertilizer: granular and powdery. The processing degree of products is different, the market situation is different, and the processing cost and profit are also different. The processing of powdered organic fertilizer is relatively simple.

The following mainly introduces the advantages of powdered organic fertilizer and fertilizer making machine.

1.Advantages of powdered organic fertilizer
Powdered organic fertilizer is an organic fertilizer without granulation and drying. It occupies most of the market share.

Compared with granular ecological organic fertilizer, powdered organic fertilizer production line has the advantages of small investment, low production cost, less nutrient diversion loss in the processing process, low price and less ecological pollution. It is generally accepted by plantations, orchards and orchards.

Vegetable base. The disadvantage is that the appearance of the product is not beautiful enough and is not suitable for machine broadcasting.

2. Powdered organic fertilizer production equipment

The production process of organic fertilizer powder is relatively simple. Fertilizer production machinery mainly includes: organic fertilizer dumper, forklift, batching machine, shredder and screening machine (drum screening machine or vibrating screening machine).

If you want to change the organic fertilizer production line to process granules in the later stage, you can add drum granulator, organic fertilizer granulator, flat mold granulator, disc granulator, drying and cooling system and other granulation equipment.
The equipment shall be connected with the belt conveyor to form a complete production line:
1. A group of belt conveyors above the crusher are connected with the screened large raw materials.
2. The belt at the top of the screening machine is connected with the fermentation raw materials.
3. The belt under the screening machine is connected with the screened finished material, and the finished material is sent to the processing position for weighing and packaging.
4. The warehouse needs conveyor belt for loading.

More detailed info, welcome go to https://fertilizerplantequiment.com/compost-production-equipment/

Solutions for Organic Fertilizer Production with 5000 Ton Capacity Per Year

Detailed introduction to the configuration of small-scale organic fertilizer production line with an annual output of 5000 tons:

1. Organic fertilizer Dumper: the materials are directly stacked into strips and fermented by wheel dumper and straddle dumper. Tank fermentation is adopted.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

According to your production scale, you need to build 1-5 fermentation tanks with a width of 3M and a length of 40-60m. The fermentation products are continuously put into the fermentation tank and stirred and fermented by the mixer, which can achieve the purposes of water transfer, uniform stirring, deodorization and dehumidification. It can not only save a lot of labor, but also achieve the goal of complete maturity;

2. Organic fertilizer screening machine: screen out the fermented organic fertilizer and separate the large pieces and miscellaneous fibers inside, so as to facilitate the crushing, granulation and packaging of semi wet materials in the next step.

3. Organic fertilizer granulator: granulate the materials after crushing and stirring;

4. Organic fertilizer crusher: separate and crush the large sundries and stones in the screened organic fertilizer, which is beautiful and can ensure the product quality;

5. Organic fertilizer dryer: dry and cool the prepared particles;

6. Automatic packaging machine: granulate organic fertilizer particles and directly package and sell them.

Top 5 reasons to choose a quality fertilizer production manufacturer in 2022

In order to select a suitable manufacturer of organic fertilizer production line, we can investigate from the aspects of strength, reputation, quality, service and price.

1. Strength: the strength of a manufacturer is mainly reflected in scale, production and processing facilities, technical level, etc. Only powerful manufacturers can have larger scale and more advanced technology, so as to ensure that the interests of users will not be damaged.

2. Word of mouth: word of mouth is an important response to the advantages and disadvantages of manufacturers. Good reputation means that the manufacturer has high credibility and is more reliable to consumers. Users can understand the reputation of manufacturers through search, forums and other channels.

3. quality: the quality of organic fertilizer production line is mainly reflected in the wear resistance of raw materials and the advanced nature of manufacturing technology. Only the equipment with good quality can be used longer and have higher benefits.

4. Service: service level is one of the important factors that users should consider when selecting manufacturers. If the service level is good, you can avoid a lot of worries and get good benefits. On the contrary, poor service will cause a lot of trouble in the future.

5. Price: price is the focus of users when purchasing organic fertilizer production line. With the increase of manufacturers, many manufacturers have made up for the number of low-quality manufacturers. Therefore, consumers must investigate the market situation and choose manufacturers with reasonable prices.

Equipment lists for 100000 tons per year organic fertilizer production

The equipment required for the production line with an annual output of 100000 tons of organic fertilizer includes: trough fermentation stacker, horizontal mixing mixer, semi wet material crusher, new organic fertilizer granulator, rotary dryer, rotary cooler, drum screening machine, automatic packaging machine, etc.

Process flow of organic fertilizer production line with an annual output of 100000 tons:

The organic fertilizer production line is mainly used to measure the organic waste after fermentation and maturation of animal manure such as cow manure, sheep manure, pig manure, chicken manure, sludge, rice straw and corn straw in the stockyard.

After crushing and screening, the organic waste with water content of about 30% ~ 35%, together with binder raw materials (bentonite, humic acid) and other components, can be mixed in the batching and mixing system according to the proportion requirements (biological addition of functional bacteria can produce organic fertilizer, and addition of nitrogen, phosphorus and potassium (total nutrient content less than 15%)) to produce organic and inorganic fertilizer.

NPK Drum Granulation Line
NPK Drum Granulation Line

The fully mixed materials are evenly and continuously sent to the granulator by the belt conveyor, rounded into spherical particles by the polishing and shaping machine, dried by the dryer at low temperature and large air volume (≤ 65 ℃), cooled, screened and coated. The finished particles are transported to the finished product silo by the belt, measured by the computer quantitative packaging system, packaged and stored in the warehouse.

The equipment of organic fertilizer production line produces bio organic fertilizer through composting to improve the nutrients required by crops. The organic fertilizer produced by the composting technology introduced by the equipment manufacturer of the organic fertilizer production line adopts biological bacteria fermentation.

The organic fertilizer after fermentation and crushing contains certain inorganic nutrients and a large amount of organic matter and trace elements. Therefore, this biological organic fertilizer is especially suitable for horticultural crops and soil with long-term application of chemical fertilizer.

More detailed info, welcome go to https://www.fertilizermachinesale.com/

Recommended machines to make organic fertilizer granules in 2022

Plants need fertilizer for growth. The most common environmental fertilizer is organic fertilizer. Organic fertilizer is a fertilizer containing organic matter, which plays a very important role in the growth of crops.

The raw materials used in the production and processing of organic fertilizer include animal manure, sugar residue, cow manure, sheep manure, horse manure, crop straw and straw, traditional Chinese medicine residue, fly ash, bark sawdust, peanut shell and wheat bran. As long as these wastes are reasonably utilized, the value of organic fertilizer manufacturing process can be brought into play.

Drum Granulation Machine
Drum Granulation Machine

Organic fertilizer tipper 1. Trough biological fermentation is adopted. According to your production scale, you need to build three fermentation tanks 9 meters wide and 45 meters long.

The fermentation materials can be continuously put into the fermentation tank and moved 3 meters to the other end of the fermentation tank with a tipper every day. At the same time, the water volume can be adjusted and stirred evenly. This can save a lot of land and labor.

Organic fertilizer crusher. The large impurities and stones in the screened organic fertilizer are separated and crushed, which is beautiful and can ensure the product quality.

Premixer. The screening and crushing of organic fertilizer can ensure the stability of product quality. At the same time, when adding fertilizer and trace elements, it can also play a mixed role in the production of special fertilizer and various compound fertilizers.

Drum granulator for organic fertilizer pelleting. Organic fertilizer and different nutrients are mixed and granulated.

Environmental protection and practical organic fertilizer processing equipment.

There are two ways to increase organic fertilizer:

(1) Commercial organic fertilizer. Commercial organic fertilizer is processed through different fertilizer production lines to obtain organic fertilizer, biological organic fertilizer and microbial fertilizer.

Microbial fertilizer contains a large number of beneficial bacteria, which can fix nitrogen, Dissolve Phosphorus and potassium when applied to the soil.

(2) Farmhouse composting. Including lanolin, rabbit oil, butter, lard, chicken oil, etc. (Note: poultry manure must be completely fermented and decomposed).

More detailed info on organic compound fertilizer, welcome go to https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/

Biological fertilizer production and application

Biological fertilizer, also known as bacterial fertilizer, does not contain nutrients required for plant growth and development. It is a new pollution-free compound biological fertilizer developed through scientific formula and combined processing. This fertilizer contains a large number of microorganisms, mainly through the life activities of microorganisms in the soil.

Interested in bio fertilizer production by your own, welcome to https://www.fertilizer-plants.com/bio-fertilizer-manufacturing/

The nutrition status of crops is good, so what are the common precautions for applying bacterial fertilizer in farmland? Let the SX fertilizer applicator manufacturer tell you the correct fertilization method.

Bio Compost Turner for Windrow Composting
Bio Compost Turner for Windrow Composting

1. According to local conditions, it is not suitable to apply biological bacterial fertilizer on soil with high sulfur content and rusty land, because sulfur can kill biological bacteria. For paddy fields, generally no fertilization, spraying method is more effective.

Make bio fertilizer granules with wet granulation equipment, go here.

Due to air temperature, bacterial fertilizer should not be applied to farmland under high temperature, low temperature and drought conditions. The suitable temperature for bacterial fertilizer fertilization is 25-37 ℃, and the fertilization effect is poor when it is lower than 5 ℃ or higher than 45 ℃.

When the soil water content is between 60-70%, the fertilizer effect of biological fertilizer is better. It should not be mixed with fungicides, pesticides, herbicides, sulfur-containing fertilizers (such as potassium sulfate) and grass ash, because these drugs and fertilizers are easy to kill bacteria.

Sawdust as auxiliary material for composting poultry manure
Sawdust as auxiliary material for composting poultry manure

If you must use the above drugs and fertilizers, you can apply fertilizer first, and then apply medicine and weed 48 hours later. When using bacterial fertilizer for seed dressing, it is strictly prohibited to mix seeds mixed with bacterial fertilizer with seeds mixed with fungicide.

Production and application of biological fertilizer

2. Prevent bio fertilizer from mixing with uncooked farm manure. For the fields that have been fertilized for many years, the application of biological fertilizer can not reduce the application of chemical fertilizer and organic fertilizer. Due to the dependence of crops on fertilizer, crops can not adapt at once by replacing nitrogen fertilizer with biological fertilizer. Raw materials for bio ferilizer production, need to be composted first.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

The substitution amount of bacterial fertilizer should be appropriate, and phosphorus and potassium fertilizer can only be supplemented but not reduced. Biological bacterial fertilizer is not a quick acting fertilizer, and the application effect is the best 7-10 days before the critical period of crop nutrition and nutrient absorption period.

We can provide professional industrial biological fertilizer production equipment and fertilizer production process. Our equipment has simple operation and automatic processing. The fertilizer plant can complete the production of biological fertilizer with only a small amount of labor.

How you make compound fertilizer for your organic farming plants?

Chemical fertilizer provides nutrients for continuous agricultural production, but the utilization rate of single chemical fertilizer is not high, and its extension ability to crops is limited. Large application is not conducive to crop growth.

NPK compound fertilizer production has become the main trend of chemical fertilizer. The granulation process of NPK fertilizer production line can make base fertilizer with different nutrients into multi-element compound fertilizer.

Disc Granulation Line
Disc Granulation Line

For a long time, the international chemical fertilizer industry has been dominated by unit chemical fertilizer. After the 1950s, due to the needs of agricultural development and the possibility of the development of chemical fertilizer industry, compound fertilizer began to develop and became a universal law of chemical fertilizer production and application.

Modern agriculture can apply fertilizer according to the diagnostic analysis of soil nutrients and the test results of large-scale chemical fertilizer under different production conditions such as different soil, different crops and different climate.

Moreover, modern agriculture needs mechanical fertilization instead of manual fertilization to improve fertilization efficiency and reduce fertilization cost. This requires the fertilizer industry to provide a variety of granular commercial fertilizers to meet the agricultural needs of different production conditions. To meet this requirements, you need a machine for fertilizer granules production.

Therefore, compound fertilizer has been developed. Fertilizer machine manufacturers provide fertilizer granulators that can make various fertilizers into commercial particles for the agricultural market.

According to the soil nutrient analysis data and fertilizer efficiency test results, chemical fertilizer plants should produce nitrogen, phosphorus and potassium fertilizer.

The main reference contents of NPK fertilizer production and processing include fertilizer varieties and specifications (mainly the proportion of nitrogen, phosphorus and potassium), application amount per unit area, fertilization timing and fertilization methods, etc. according to the existing nitrogen, phosphorus and potassium fertilizer production equipment, the fertilizer plant produces a variety of compound fertilizers that meet the local agricultural needs and sells them directly to farmers.

The NPK fertilizer production line provided by the fertilizer machine manufacturer can make the base fertilizer into special compound fertilizer suitable for different crops.

More detailed info on complete sets of machines to make npk compound fertilizer, welcome go to https://www.fertilizer-plants.com/compound-fertilizer-production-line/

Potassium chloride granules production with pan granulator

In the production of potassium chloride granular fertilizer, the powder can be granulated by disc fertilizer granulator. The particles produced by disc granulator are spherical and have good strength. It can be widely used in agricultural production.

In the granulation process of disc fertilizer granulator, adhesive needs to be added to form the particles. The binder can be compounded by ordinary inorganic minerals in a certain proportion. When potassium chloride is granulated, the adhesive has synergistic effect.

Disc Granulation Line
Disc Granulation Line

When using adhesive granulation, it has a good effect on granulation rate and particle strength. Potassium chloride is granulated by disc fertilizer granulator, and the particles are spherical.

Process flow of NPK fertilizer production line

NPK fertilizer production line deals with potassium chloride fertilizer. First, all raw materials are mixed through the batching system and crushed to the appropriate particle size through the chain mill. The disc fertilizer granulator makes the powder into particles.

After drying and cooling, the potassium chloride particles are coated with a protective film through a fertilizer coating machine to complete the particle processing of potassium chloride.

Disc fertilizer granulator NPK fertilizer production line

When applying potassium chloride, attention should be paid to the appropriate potassium application period.

The application period of general potassium fertilizer should be early or not late, and it should be used as base fertilizer and early recovery period. When the application amount of potassium fertilizer is small, it can be used as base fertilizer at one time.

When the application amount of potassium fertilizer is large or the soil texture is light, the application effect of base fertilizer and topdressing is better.

Soil nutrients and fertilization should also be considered when determining the appropriate application period of potassium fertilizer.

In the soil with serious potassium deficiency, the middle soil potassium fertilizer should be fully applied with potassium fertilizer as the base fertilizer, appropriate organic fertilizer as the base fertilizer, combined with topdressing.

Pay attention to the application method of potassium chloride. The centralized application of potassium fertilizer is conducive to improve its utilization rate and achieve good results. However, direct contact with seeds or seedlings is not recommended. For general crops, the combination of soil fertilization and foliar fertilization can be adopted.

More detailed info, welcome go to https://organicfertilizermachines.com/npk-fertilizer-manufacturing-process/

New Developed Machines for Organic Fertilizer Granulation

With the development of science and technology, the market competition of fertilizer granulator is becoming more and more fierce. How to grasp the market development quickly and effectively has become the key to the success of enterprises.

In recent years, the market scale and characteristics of compound fertilizer granulation equipment industry have changed greatly. How to understand the development and market transformation of compound fertilizer industry from a professional perspective is also the primary problem for the future development and survival of fertilizer machine manufacturers.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

The quality of fertilizer granulator enterprises is related to the interests of users and the overall development process of market economy. We have strict requirements for equipment. In order to fulfill our social mission and better display our value, SX fertilizer machinery company has been expanding and expanding its own strength.

As a fertilizer granulation enterprise, it is the key to success and an important driving force to promote the gradual strengthening of the industry. In the future development, we will always keep a clear mind, not be blinded by the immediate achievements, always maintain a positive learning attitude, introduce more high-end technologies for the powerful NPK fertilizer production line and provide light.

For the future of the industry, we will continue to reform and innovate around the market demand. Although after a period of efforts, the overall technical level of the industry has been improved, and various equipment have been developed according to different market needs, further expanding the team and providing more comprehensive and thoughtful services to market users.

Users’ demand for fertilizer granulator will change constantly. Therefore, in order to stabilize its market position and maintain a good development state for a long time, enterprises continue to maintain the development attitude of scientific and technological innovation and use the power of high and new technology to improve and perfect, so as to comply with the market development trend and become more popular.

Simple Process to make slow release granular fertilizer

The good application effect of chemical fertilizer largely depends on its physicochemical state. For example, the active component phosphoric acid in calcium superphosphate is the state of calcium phosphate. Soluble in water and can be completely absorbed by plants. However, just because it is a quick acting fertilizer, plants often lose part of it before they can fully absorb it.

In addition, the phosphorylation energy of calcium superphosphate and impurities in soil can not absorb and utilize compounds such as iron phosphate and aluminum phosphate. The smaller the powder of calcium superphosphate, the larger the contact area with soil. Therefore, the greater the amount of compounds that cannot be absorbed by impurities in the soil, the more fertilizer loss. Need machines to make slow release fertilizer granules? Welcome go to https://organicfertilizerplants.com/organic-fertilizer-granulation-machine/

Compost Turner Tunnel Type
Compost Turner Tunnel Type

Because the physical state of slow-release granular fertilizer is solid particles, the above shortcomings can be avoided, nutrient loss can be reduced and fertilizer efficiency can be prolonged. Therefore, in the process of fertilizer manufacturing, the treatment of granulator is very necessary.

Granulation equipment is the most commonly used granulation equipment in the manufacturing process of granular fertilizer

Disc granulator is a well-known fertilizer granulation equipment. The whole is in a swashplate shape. The powdery materials roll in the plate with the bottom of the plate, and the materials adhere to each other to form spherical particles after being affected with moisture. The principle of the granulator is like a snowball. It depends on the viscosity of the material itself to bond and grow.

When the particles grow to a certain extent, they will come out of the plate and enter the next processing process. If the particle size requirements cannot be met, it shall remain in the pan and continue granulation until the requirements are met.

The drum granulator also adopts a similar granulation principle, but the disc granulator is an open structure and the drum granulator is a cylinder, but both are the principle of continuous combination of powdery materials with the help of water.

Granular fertilizer with appropriate particle size. Drum granulator has a wide range of raw materials and can produce organic fertilizer, compound fertilizer and other fertilizers.

Microbial fertilizer basis

Microbial fertilizer is a kind of biological preparation containing living microorganisms. It can obtain specific fertilizer effect in use and improve plant yield or quality.

1. Increase crop yield

The growth rate of microbial fertilizer is about 10%, and the yield of compound microbial fertilizer is the most obvious, reaching more than 20%. The results showed that the application of microbial fertilizer alone without fertilization, organic fertilizer or chemical fertilizer had a significant impact on potato yield, but microbial fertilizer only played an auxiliary role in crop yield and could not replace the use of organic fertilizer and chemical fertilizer alone

2. Improve crop quality

It is an indisputable fact that microbial fertilizer can improve crop quality. Some microbial fertilizers can improve crop quality even if there is no significant increase in yield. The application of microbial fertilizer can significantly increase the content of sugar and vitamin C in vegetables and reduce the content of nitrate in vegetables.

Large Capacity Compost Turner for Cow Manure Composting
Large Capacity Compost Turner for Cow Manure Composting

The effect of microbial fertilizer on fruit quality was also obvious. The results showed that in the use of microbial fertilizer, the nitrogen content of Dangshan pear leaves decreased significantly, the content of trace elements decreased significantly, and the sugar acid ratio, sugar content and Vc content increased significantly, which proved that the quality and grade of fruit quality and storability pear were significantly improved.

3. Reduce diseases and insect pests

The results showed that microbial fertilizer had stable control effect on Cotton Fusarium Wilt and Eggplant Verticillium wilt, and the disease index decreased to 38.2 and 23.5 respectively. Special microbial fertilizer for tobacco can reduce tobacco virus disease, promote tobacco growth, reduce gas and irritation. Microbial fertilizer can effectively reduce the damage of residual herbicides in soil to crops.

4. Improve soil structure

Long term application of microbial fertilizer can restore the formation of soil aggregate structure, loosen soil, eliminate soil hardening and improve soil structure.

It is reported that in the cold black soil of northern China, soil phosphorus activator has been applied for 3 years. The soil bulk density decreased by 0.1 ~ 0.3, and the soil loosening effect was very significant.

Some studies have also shown that the application of microbial fertilizer can promote the release of soil organic matter, improve soil physical and chemical properties, increase soil aggregates and improve soil structure due to the massive reproduction of microorganisms. To make bio fertilizer by your own, welcome go to https://www.fertilizer-plants.com/bio-fertilizer-manufacturing/

Water soluble fertilizer knowledge basis

Water soluble fertilizer is a kind of multi-element compound fertilizer that can be completely dissolved in water. Compared with traditional calcium superphosphate and granular compound fertilizer, water-soluble fertilizer has obvious advantages.

Water soluble fertilizer is a kind of quick acting fertilizer, which can be quickly dissolved in water without residue, and can be directly absorbed and utilized by the roots and leaves of plants.

● it can be applied to sprinkler irrigation agricultural facilities to realize the integration of water and fertilizer. The effective absorption rate is more than one time higher than that of ordinary fertilizer, and the fertilizer effect is fast, which can meet the nutrient demand of high-yield crops in the rapid growth period.

● the water demand of sprinkler irrigation system is only 30% of ordinary fertilization, and the fertilization operation requires almost no labor, which greatly saves the cost.

● water soluble fertilizer generally has few impurities, low conductivity, convenient concentration adjustment and safe use of seedlings.
Water soluble fertilizer and water flushing fertilizer?

Water soluble fertilizer and red fertilizer cannot be confused. Red fertilizer is also called water red fertilizer. It is a top dressing method, that is, it can be dissolved and washed in water and applied as top dressing.

Not all fertilizers can be used as red fertilizer. Red fertilizer suitable for fertilizer, with good water solubility, nutrient content, difficult soil solidification, easy to be absorbed by plants, fast fertilizer effect and no residual toxicity. Such as compound fertilizer, manure, etc. If it is not red fertilizer, it will become red fertilizer by diluting it with water.

Fulvic acid fertilizer basis

Fulvic acid is a small molecular substance formed by a series of decomposition and transformation of animal and plant remains. Soluble in alkali, acid and water. The Yellow rot of the company is straw extract.

Water retention

Fulvic acid is a kind of colloidal organic matter. It can loosen the soil, absorb water, humidify the air, maintain water, prevent drought, make the soil have good water, gas and heat conditions, and is suitable for seed germination and seedling growth.

II improved saline alkali land

Fulvic acid has small molecular weight and high activity. It can adsorb harmful cations in soil, so as to reduce the concentration of salt in soil, reduce the harm of salt to seeds and seedlings, and improve saline alkali soil.

III drought and cold tolerance

1. Spraying fulvic acid on plant leaves can close plant pores and reduce plant water transpiration.

2. Fulvic acid has a dark color, which is conducive to absorbing solar energy; Fulvic acid releases heat through microbial decomposition, which can increase the ground temperature and play a role in cold resistance.

4、 Pest control

Fulvic acid can increase the activity of enzymes in plants and increase the stress resistance of plants.

5、 Prevent heavy metal pollution
Fulvic acid participates in the ion exchange reaction in soil, which can adsorb heavy metal ions in soil and prevent them from entering the biological cycle.

Vi. improve fertilizer efficiency

1. Nitrogen fixation: nitrogen is applied to the soil, which is easy to volatilize into the atmosphere or enter the river with water and soil loss. Fulvic acid can absorb nitrogen in soil, reduce its volatilization and loss, and improve utilization rate.

2. Phosphorus removal: phosphorus is applied to the soil and is easy to be fixed by the soil. Fulvic acid chelates with phosphorus, which can release phosphorus from soil, can be used for plant absorption and improve phosphorus utilization.

3. Active potassium: potassium in soil mostly exists in the form of potassium and cannot be directly absorbed by crops. Potassium utilization.

4. Micro fertilizer: fulvic acid can react with insoluble trace elements to form humic acid chelating elements with good solubility, which can be absorbed by crops, so as to absorb trace elements in roots and leaves.

VII. Promote crop growth and development
Fulvic acid stimulates root growth and finally improves the ability of crops to absorb water and nutrients.
2. Fulvic acid stimulated the growth of vegetative parts in the upper part of the plant. Plant height, stem diameter, leaf thickness, etc;
3. Fulvic acid has a good effect on tillering, reducing sterile grain rate, increasing grain weight and grain volume.
Ⅷ adjust soil pH fulvic acid has a variety of functional groups, which can combine with acid and alkali, and can adjust soil pH according to crop needs.

Potassium fertilizer know how

The main potash fertilizers on the market include potassium nitrate, potassium sulfate, potassium phosphate, potassium chloride, etc. What are the characteristics of various potash fertilizers and their “small temper”. Only by understanding their differences can they be better used.

Today, let’s meet them:

1. Potassium nitrate

Potassium nitrate contains 13.5% nitrate nitrogen and 46% potassium. It is a chemical neutral and physiological neutral fertilizer with good water solubility. Long term use will not lead to soil acidification. It is suitable for coloring vegetables and fruit trees at the initial stage of growth, and can promote the expansion of pulp cells. Because it contains nitrate nitrogen, it is not recommended to use later coloring, which is easy to turn green.

2. Potassium dihydrogen phosphate

Potassium dihydrogen phosphate contains 52% phosphorus and 34% potassium. It is a chemically neutral and physiologically neutral fertilizer with good water solubility. Generally, it can be used to promote root germination and flower bud differentiation before and after flowering, and provide energy for flowering fruits.

The coloring period can promote the use of powder coloring and increase the sweetness of fruits; The use after fruit picking can promote the aging of branches and improve the degree of fruit lignification.

Many people ask, which is better, potassium nitrate or potassium dihydrogen phosphate? In fact, there is nothing to say. The key is how to use it. The two contain different elements. Potassium nitrate is a nitrogen potassium binary compound fertilizer, and potassium dihydrogen phosphate is a phosphorus potassium binary compound fertilizer.

Therefore, different products need to be used according to different periods. Potassium nitrate in nitrate is easy to be leached by rainwater and is generally not recommended for paddy field.

Potassium nitrate and potassium dihydrogen phosphate can be understood as using potassium nitrate when crop growth contains a large amount of nitrogen; When more phosphorus is needed for crop growth, potassium dihydrogen phosphate is used. Potassium nitrate was used in expansion stage and potassium dihydrogen phosphate was used in coloring stage.

Potassium nitrate was used in normal growth period and potassium dihydrogen phosphate was used in flowering and fruiting period. Strictly speaking, these two products can not be regarded as simple potassium fertilizer. Even potassium dihydrogen phosphate and phosphate fertilizer have many classifications.

Both fertilizers are quick acting fertilizers, and the market price is higher than that of general potassium fertilizer, so it is not recommended to use base fertilizer, especially potassium nitrate. They are used for topdressing or fertilization with roots. If there are conditions, you can use the two together, which will be better.

Many high-end water-soluble fertilizer liquid potassium phosphite raw materials will use these two things. The most important thing is that these two things are of good quality. As long as regular manufacturers also have them, there is no need to import them.

3. Potassium chloride

The appearance of potassium chloride is white or light yellow crystal, containing iron salt, which is red and soluble in water. It is a high concentration of available potassium salt. It can be used as base fertilizer and topdressing. The amount of base fertilizer per mu is 8 ~ 10kg, the amount of topdressing per mu is 5 ~ 7kg, and the foliar fertilizer is 0.5% ~ 1%.

The application scope corresponds to below potassium sulfate. Special attention shall be paid to crops sensitive to chlorine, such as watermelon, grape, potato and other crops, so as to avoid “chlorine damage”. In addition, potassium chloride is not suitable for saline soil, but the chloride ion in potassium chloride can promote photosynthesis and fiber formation, especially for fiber crops such as flax.

The appearance of potassium sulfate is white crystal or colored crystal or particle. The theoretical potassium content is 54%, generally 50%. It is a chemically neutral and physiologically acidic fertilizer with good water solubility. It is characterized by low hygroscopicity, not easy to agglomerate and soluble in water. It is suitable for a variety of crops and can be used as base fertilizer, topdressing and root topdressing. The general amount of base fertilizer is 10 ~ 12kg, the topdressing is 5 ~ 7kg per mu, and the foliar fertilizer is 0.5% ~ 1%.

Potassium can generally be adsorbed by the soil and will not be lost, but the measure of “small amount and multiple meals” should also be taken on the sandy land with poor fertilizer retention ability. Generally, the effect is the best on potassium containing crops such as potatoes and melons
However, long-term use will aggravate soil acidification, which is suitable for fruit coloring from the later stage to the later stage of fruit.

Interested in machines to make compound fertilizer, welcome go to https://fertilizerproductionlines.com/potassium-fertilizer-production/

Organic Fertilizer Plant Set Up

Taking the production process of 30000 tons of granular organic fertilizer as an example, the 30000 tons of granular organic fertilizer production line is a medium and large-scale production process. The supporting equipment shall be relatively complete, including fermentation composting equipment, conveyor, crusher, mixer, fertilizer granulator, drum dryer, cooler, screening machine and packaging machine.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Supporting equipment includes forklift silo, belt conveyor, hot blast stove, etc. The design scheme of organic fertilizer production line includes the following aspects.

Organic fertilizer production process and production site planning

1. Plant area

The plant has an annual output of 5000 tons, 1200 square meters, 10000 tons, 1800 square meters, 20000 tons and 3000 square meters. There are fermentation workshop, production workshop, finished product workshop, office area, etc.

2. Fermentation workshop planning

Calculate the area of the fermentation workshop according to the output, determine the size of the fermentation upender according to the output, and determine the width and quantity of the fermentation tank according to the size of the upender.

3. Production site design scheme

The plane design of the production site shall be determined according to the equipment size and layout. Generally, 5000 tons of particle production line is 500 square meters, 10000 tons of 800 square meters, 20000 tons of 1100 square meters.

4. Finished product workshop

The situation of the finished product workshop is different, because the sales volume of each customer is different, and the area required for the finished product workshop is not large. Some space can be reserved according to the actual situation.

How much is the organic fertilizer production equipment? What are the machines for producing organic fertilizer? Through the above aspects, the design scheme of organic fertilizer production process is basically completed.

More detailed info on organic fertilizer plant design, weocme go to https://www.fertilizer-plants.com/organic-fertilizer-manufacturing-plant/

Dryer Function in Quality Organic Fertilizer Prodcution

After the production and processing of organic fertilizer, the storage of fertilizer shall be considered. How to make the fertilizer effect non-volatile, the most important consideration process is actually a link in the manufacturing process of organic fertilizer, that is, the drying of organic fertilizer. After drying by the organic fertilizer dryer, the water in the organic fertilizer particles is evaporated, and the dried particles can be stored in the warehouse for a long time.

Rotary drum dryer machine
Rotary drum dryer machine

The role of organic fertilizer dryer is not only here, but also the granulation results of inspection equipment. The fertilizer particles treated by the drum granulator enter the drying process. After drying, the particles are full and round, but will not crack and break. If there are too many cracks in the dried fertilizer particles, the proportion of fertilizer shall be adjusted during the previous fermentation granulation.

Drum dryer plays an important role in fertilizer production. It is composed of air cylinder, gear, pinion, stop roll, traction roll, front roll ring, rear roll ring, unloading part, lifting plate, reducer, motor, hot air, etc. The utility model is composed of a channel, a feeding trough, a furnace body, etc. NPK fertilizer production process can be equipped with multiple hot blast stoves when the production capacity is large, which is simple and easy to operate, and the production effect is also very good.

Fertilizer production process dryer

Adding cooling system can greatly improve the production effect of fertilizer. SX fertilizer equipment company, our products include: chicken manure dryer, rotary dryer, cow manure dryer, pig manure dryer, organic fertilizer dryer and NPK compound fertilizer dryer. The production process can be adjusted and the size of dryer can be customized according to the needs of chemical fertilizer production line.r

Carbon based fertilizer VS organic fertilizer

Many people confuse organic fertilizer with organic carbon fertilizer and think that applying organic fertilizer is to supplement organic carbon. In fact, they differ greatly in water solubility and organic component functional groups.

Difference between carbon based fertilizer and organic fertilizer

Organic fertilizer generally refers to the carbonaceous organic materials processed from animal manure, animal and plant residues and animal and plant product residues through the organic fertilizer production line. The main raw materials of organic fertilizer are feces and straw, which are treated by a dumper and fermented and decomposed.

Compound Fertilizer Granules produced by NPK Plants
Compound Fertilizer Granules produced by NPK Plants

Although the carbon content of organic fertilizer is large, its water solubility is generally less than 10%, mostly about 3%, so the effectiveness of carbon is very low. It is difficult for crops to supplement carbon nutrition.
Organic carbon fertilizer refers to a fertilizer with strong water solubility, containing organic carbon compounds such as sugar, alcohol, acid (including humic acid) and easy to be absorbed by plants.

Find machines for carbon based fertilizer, go to https://organicfertilizermachines.com/compound-fertilizer-production-line/

1. At present, organic carbon fertilizer is classified according to chemical types, including organic acids, such as acetic acid, propionic acid, amino acid, etc; Sugars, such as monosaccharides, disaccharides and polysaccharides; Alcohols, such as ethanol, propanol and aldehydes.

2. According to the existing state, it can be divided into solid state, liquid state and gas state.

3. According to the structural complexity, it can be divided into simple carbon nutrients, such as monosaccharide, acetic acid, amino acid, etc; Compound carbon nutrients, such as humic acid, polysaccharide, hormone, polypeptide, vitamin, etc.

Applying organic carbon nutrients with complex structure directly to crops can save light energy and have more obvious fertilizer effect. Among them, humic acid and amino acid peptides with complex results are high-end products.

Find mchines to make organic fertilizer, welcome go to https://organicfertilizermachines.com/organic-fertilizer-production-line/

Production process of carbon based fertilizer

The production process of carbon based fertilizer can be divided into fermentation treatment and chemical degradation treatment. Among them, humic acid and fulvic acid produced with lignite as raw material and high-efficiency chemical degradation technology have high water solubility, no flocculation in hard water and high physiological activity.

It is a high-end organic carbon fertilizer. We provide carbon based fertilizer production process, NPK fertilizer production process and organic fertilizer production line according to user needs.

Want to find machines to make different types of fertilizers, welcome go to https://organicfertilizermachines.com/

Tips to make high nutrient organic fertilizer

Organic fertilizer has more nutrients and high content of organic matter. It can also loosen soil, improve soil fertility and improve soil structure. Organic fertilizer is favored by producers and producers to improve crop yield and quality. Since organic fertilizer is so good, do you know how to do it?

The main production process of organic fertilizer production line is to convert raw materials into semi-finished products. In the actual production process, the flat stack composting technology and tank aerobic fermentation process are mainly used.

In addition, the relevant experiments of organic fertilizer equipment can also be produced by small tank fermentation and closed box fermentation.
Process flow of organic fertilizer production line:

Raw material selection > drying and sterilization > fermentation > grinding > stirring > granulation > drying > cooling > coating > screening > metering and sealing > finished product warehousing.

Organic fertilizer production line

1. Tanker:

The can turnover machine is mainly used to help fermentation and decomposition proceed quickly. At the same time, oxygen can enter the reactor to avoid the smell produced by anaerobic reaction.

2. Forklift batching:

The blanking shall be uniform and continuous to avoid hindering the normal operation of the next equipment due to excessive materials.

3. High humidity material crusher:

During the composting process, the agglomerated materials are crushed evenly to reduce the diameter of the materials.

4. Drum screen:

The impurities and bulk materials not crushed are screened out to further improve the marketability.

5. Horizontal mixer:

If it is necessary to improve nutrient elements or produce standard organic fertilizer manufacturers, N, P, K, etc. need to be added.

6. Nitrogen, phosphorus and potassium fertilizer granulator:

Including various fertilizer granulation equipment, flat mold granulator, organic fertilizer granulator, disc granulator and drum granulator.

7. Drum drying cooler

8. Automatic packing scale:

After packaging, it is easy to store. At the same time, it will not cause dust pollution and waste during transportation.

How to make powder fertilizer from pig manure?

1. Pig manure organic fertilizer crusher is a professional crushing equipment for crushing high humidity and multi fiber materials. The crusher adopts high-speed rotating blade to crush materials, with good fiber particle size and high crushing efficiency.

Crusher equipment is mostly used for the production and processing of organic fertilizer. It has good crushing effect on chicken manure, sodium humate and other raw materials. The crushed materials can be further processed by the fertilizer granulator.

2. The pig manure crusher adopts two-stage rotor, with upper and lower stages of crushing. The materials become fine particles through the upper rotor crusher, and then transported to the lower rotor to continue crushing into fine powder. Achieve the best effect of material powder and hammer powder. Finally, the material is discharged directly from the discharge port

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

3. The pig manure crusher has no designed screen bottom, which can crush more than 100 kinds of materials and will never be blocked. Even if the moisture content of the material is too high, it can be crushed and will not be blocked by crushing wet materials, resulting in motor burning. Affect production.

4. The pig manure organic fertilizer crusher adopts high alloy wear-resistant hammer head, which is forged, especially strong and wear-resistant. It is stronger and wear-resistant than ordinary hammer head, increasing the service life of hammer.

5. The pig manure crusher adopts two-way clearance adjustment technology. If the hammer is worn, it does not need to be repaired. Where you can continue to use the hammer. Adjusting the gap between the hammer and the lining plate can control the particle size of the material.
We provide various crushers and fertilizer production machines for the fertilizer production line to meet the production needs of the fertilizer plant.

More details on making powder fertilizer from pig manure, go to https://manurefertilizermachine.com/composting-pig-manure/

How to select compound fertilizer for your plants?

After further granulation by drum granulator, the compound fertilizer contains nutrients required by a variety of plants, which is better than a single chemical fertilizer. So how to choose compound fertilizer?

1. Look at the packaging. Qualified products are packed in double layers to prevent moisture. There are three license numbers on the packaging surface: production license number, business license number, product quality registration certificate number, nitrogen, phosphorus and potassium content identification, and manufacturer and address. Open the outer package and there should be instructions in the bag.

Compound Fertilizer Granules produced by NPK Plants
Compound Fertilizer Granules produced by NPK Plants

2. Look at the physical properties of compound fertilizer. Compound fertilizer with good quality, uniform particle size, no caking and no pulverization.

3. Buy compound fertilizer produced by regular manufacturers. The fertilizer production line and production technology of regular manufacturers are relatively advanced, the product quality is reliable and the reputation is guaranteed.

4. Select the compound fertilizer suitable for the local area. The locally produced compound fertilizer is mostly produced according to the soil nutrient content, crop fertilizer demand law and fertilization effect in this area and surrounding areas, which is highly targeted.

5. Avoid using “dichloro” compound fertilizer for many years. “Dichloro” compound fertilizer is a compound fertilizer produced with ammonium chloride and potassium chloride as raw materials. If the “dichloro” compound fertilizer is applied year after year, the amount of chloride ions stored in the soil is large, and excessive absorption by crops will cause “chlorine damage” and soil will also cause “salt damage”.

Whether planting flowers or vegetables, we should follow the fertilization principle of “giving priority to organic fertilizer and supplemented by chemical fertilizer”. The long-term single large-scale use of chemical fertilizer is easy to cause soil hardening, soil fertility decline and soil acidification.

On the contrary, it will limit crop yield and affect product quality. Therefore, after purchasing NPK compound fertilizer granulator, we must pay attention to the treatment of various nutrient compound fertilizers.

Want to save your cost on this? Why not make it buy your own? Details, welcome go to https://organicfertilizermachines.com/compound-fertilizer-production-line/

First setp to make organic fertilizer?

In the process of organic fertilizer production and processing, the raw material of bio organic fertilizer shall be fermentation tipper, and the raw material temperature shall be controlled below 60 ℃. After aerobic fermentation, the product meets the requirements of organic fertilizer standard.

So why should raw materials be fermented in the processing technology of organic fertilizer production line?

Raw materials in the production of fermented organic fertilizer

1. The fermentation of organic fertilizer raw materials can change the original state of organic matter in raw materials and improve the utilization rate of materials.

Compost Turner for Cow Dung Disposal
Compost Turner for Cow Dung Disposal

The insect eggs and harmful components in the raw materials are killed in the fermentation process. The raw materials after fermentation are acidic, which is more conducive to the absorption of nitrogen, phosphorus and potassium by plant roots. In fertilizer processing, rotten compost and NPK fertilizer are granulated by drum granulator, and the fertilization effect is better.

2. Reduce crop resistance to diseases and pests. Compost without biological fermentation can easily transfer its own bacteria, weed seeds and insect eggs to crops and affect their growth. During the fermentation of bio organic fertilizer, beneficial microorganisms multiply in large numbers, kill harmful pathogens, remove grass seeds and insect eggs through high-temperature decay, and apply fertilizer to the soil, which can effectively inhibit the spread of pathogens.

Soil borne pathogens and weeds. Grow and improve the ability to resist diseases and pests.

3. Avoid burning roots and seedlings, which is safe to use. After the application of fermented livestock manure, in case of fermentation conditions, fermentation under the activity of microorganisms will produce a certain amount of heat, which will directly affect the growth of crops, burn the roots of crops and lead to death.

Only when the organic fertilizer decays completely will it not produce secondary fermentation, burn roots and seedlings, or destroy the roots of crops.

4. Improve crop yield and quality. In the production process of organic fertilizer, the fermentation raw materials must be completely decomposed before the compost can be further processed as raw materials. Different special fertilizer products can be made by fertilizer granulator. This is why we need to ferment bio organic fertilizer.

More difeerent types of machines to make organic fertilizer, welcome go to https://organicfertilizermachines.com/

NPK Mixed with Organic Fertilizer for Nutrient Fertilizer Production

Can NPK compound fertilizer be mixed with organic fertilizer decomposed by fermentation?

The answer is: of course. Fertilizer is a very important link in traditional agricultural production, and the collocation of fertilizer is in the majority. Now NPK fertilizer granulator manufacturer will introduce the mixing function of organic fertilizer and compound fertilizer.

1. When straw is returned to the field and immature organic fertilizer is applied, chemical nitrogen fertilizer can be added to avoid slow nitrogen deficiency in the early stage of crops, and nitrate nitrogen and ammonium nitrogen need to be provided at the same time. In the mature stage of cereal crops, it can be realized by organic fertilizer.

Bio Fertilizer Mixer
Bio Fertilizer Mixer

2. Adding organic fertilizer to the chemical fertilizer production line can reduce some adverse side effects of chemical fertilizer. If nitrogen, phosphorus and potassium fertilizer is mixed with organic fertilizer, this problem will not occur. More detailed info on blenders selection, go to https://www.fertilizer-plants.com/fertilizer-blender/

In addition, if physiological acid fertilizer is applied alone for a long time, it will turn the soil into acid and produce too many harmful substances such as active iron and active aluminum, which will be toxic to crops. However, mixed application with organic fertilizer can increase the buffering performance of soil and prevent soil acidification.

In fact, fertilizer plants often mix organic fertilizer with NPK fertilizer and use drum granulator to make organic compound fertilizer particles.

3. Mixed organic compound fertilizer can increase the nutrient content of crop nutrient organic fertilizer, with stable and lasting fertilizer effect and more organic matter.

It can improve the content of soil organic matter and improve the physical and chemical properties of soil. It can not only provide nutrition for crops, but also provide nutrients such as nitrogen, phosphorus, potassium, vitamins and growth hormone for soil microorganisms. After applying organic fertilizer, soil enzyme activity increased, which was conducive to the transformation of nutrients.

4. Mixed fertilizer improves fertilizer efficiency. Fertilizers such as calcium superphosphate and trace elements are fixed by the soil and become invalid after being applied to the soil. The mixed use of chemical fertilizer and organic fertilizer can reduce the contact surface with soil and reduce the fixation of nutrients.

Organic fertilizer can increase the solubility of phosphate rock, and the effect is better under paddy field conditions.
In the chemical fertilizer production line, chemical fertilizer and organic fertilizer are processed together. When applied to the soil, chemical fertilizer can be absorbed and stored by organic fertilizer to reduce losses. In addition, the mixing of chemical fertilizer and organic fertilizer can also promote the maturity of organic fertilizer and improve fertilizer efficiency. More detailed go to https://www.fertilizer-plants.com/double-roll-granualting-machine-in-canada/

Top 6 steps to make organic fertilizer granules?

In the process of organic fertilizer production, how to granulate the fermented raw materials is the key factor to determine whether the commercial fertilizer can enter the market. The following granulation methods are generally used.

Fertilizer production line

(1) Agglomerate granulation. Under the action of rotation, vibration and stirring, the wet powder in motion is agglomerated. Or the fluidized bed is used to coagulate dry powder and particles into suitable particles by supplying spray solution (adhesive).

(2) Extrusion granulation. It is a method of making dry powder or wet powder containing adhesive into cylindrical, spherical or sheet by mechanical processing such as extrusion, roll extrusion or pressing.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

(3) Crushing and granulation. It is to crush block materials into particles of appropriate size.

(4) Melt granulation. It is a method of granulation by cooling and hardening molten liquid.

(5) spray granulation. It is a method of directly granulating solid after concentration in liquid.

(6) Liquid phase crystallization granulation. It is a method that materials crystallize in liquid phase and agglomerate into spherical particles through liquid bridging agent and stirring.

This technology is widely used in pharmaceutical industry. Because the particle shape is spherical, it is also called spherical crystallization granulation method, which is abbreviated as spherulite granulation method.

Spherulite particles are pure material particles with good fluidity, filling and compression formability. In recent years, the technology has been successfully developed. That is, polymer copolymer precipitation is added in the spherulite crystallization process to prepare sustained-release, rapid release, enteric coated, gastric coated pellets, floating hollow pellets, biodegradable microcapsules, etc. Preparation of sustained release pellets.

More detailed info on orgnaic fertilizer granulation, go to https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/

Organic Fertilizer Granulation Process Know How

The manufacturing process of organic fertilizer is mainly to screen and magnetic separate the organic waste with a water content of about 30% ~ 35% after fermentation and decay to make a round grain organic fertilizer, add functional bacteria to produce biological organic fertilizer, and add nitrogen, phosphorus and potassium (the total nutrient content is less than 15%) to produce organic and inorganic fertilizers.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

After the fermented organic waste is screened by magnetic separation, the raw materials containing binder and other compatible components are measured according to the proportion requirements, and then lifted by bucket elevator to multi-dimensional high-efficiency mixer for rapid mixing.

The mixed material slides out of the mixing bin and is continuously and evenly sent to the extrusion granulator by the disc feeder to make cylindrical particles; The cylindrical particles are polished into spherical particles by the circular particle polishing and setting machine and formed by the belt.

The machine is sent to the drying, cooling and screening machine (three in one model). The particles are dried at low temperature and large air volume (≤ 65 ℃) in the front section of the drying cooling screening machine, and then enter the cooling section for air cooling. After sufficient cooling, the materials enter the screen installed at the end of the cylinder.

The screened finished product particles are transported to the finished product silo by the elevator and measured and packaged by the packaging system; The screened large particles are crushed and returned to the mixed granulation system; The screened small particles (basically without powder) can be made into small packages and sold directly. Get more details on the granulation process, go to https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/

How to maintain NPK fertilizer production line?

NPK fertilizer production line equipment needs regular maintenance. If it is not maintained for a long time, it will seriously affect the service life of the equipment and may also bring potential safety hazards. The following small series will introduce the equipment maintenance methods of compound fertilizer production line in detail:

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

1. After long-term use, regularly check whether all parts of the equipment of the compound fertilizer production line work normally, and timely deal with the problems found;
2. The equipment of compound fertilizer production line needs to lubricate the bearing in use. When choosing the lubricant, we must choose the product with good cleanliness and tightness;
3. If the temperature of the machine is found to be too high during use, stop working immediately and check the cause of the excessive temperature. This is very important. If you continue to work at high temperature, it will cause great damage to the equipment of the compound fertilizer production line

The above shared equipment maintenance methods of compound fertilizer production line hope to be helpful to you.

In recent years, Zhengzhou Shunxin heavy industry has continuously launched new products on the basis of digesting and absorbing the advanced achievements of products at home and abroad.

The product quality has been steadily improved, and the products have been serialized and standardized, which has won the unanimous recognition of customers.
Our best-selling products include compound fertilizer equipment, fertilizer granulator, stacker, dryer, pulverizer, mixer and rotary coating machine.

More detailed info on npk fertilizer production machine, go to https://organicfertilizermachines.com/npk-fertilizer-manufacturing-process/

Organic Fertilizer Granulation with New Developed Machines

Application scope of the new organic fertilizer granulator: This machine is especially suitable for granulation of light fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of particles and the better the balling quality.

Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. This machine is most suitable for direct granulation of organic fertilizer after fermentation, eliminating the drying process and greatly reducing the manufacturing cost.

New Developed Fertilizer Granulator for Organic Fertilizer Production
New Developed Fertilizer Granulator for Organic Fertilizer Production

The new organic fertilizer granulator uses the mechanical stirring force of high-speed rotation and the generated aerodynamic force to continuously mix, granulate, spheroidize and densify the fine powder materials in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥ 0.7, the particle size is generally between 0.3-3mm, and the granulation rate is ≥ 90%.

The size of particle size can be adjusted appropriately by material mixing amount and spindle speed. Generally, the lower the mixing amount, the higher the rotating speed, the smaller the particles, and vice versa.

Organic fertilizer raw materials (animal manure, domestic waste, dead leaves, biogas residue, waste bacteria, etc.) are fermented into a semi wet material crusher for crushing, and then nitrogen, phosphorus, potassium and other elements (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the specified standards, then stirred with a mixer, and then enter the granules of the new organic fertilizer granulation mechanism.

After drying, the screened qualified products are packaged by the screening machine, and the unqualified products are returned to the granulator for granulation.

Now this new type of organic fertilizer wet granulator is deeply loved by the majority of users. Our wet organic fertilizer granulator is in short supply. The birth of new products, new fertilizer manufacturing technology, energy conservation and environmental protection, trustworthy.

More detailed info, go to https://fertilizergranulatormanufacturer.com/new-type-organic-fertilizer-granulator/

Machine Configurations on Biofertilizer Plant

The biological fertilizer project includes fermentation process, crushing process, mixing process, granulation process, drying and cooling process, screening process and packaging process. The equipment and equipment used in each process are as follows:

Fermentation equipment: trough dumper and plate chain dumper. Complete the new design of multi slot machine, which helps to save space and equipment investment.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

New dry and wet material crusher: vertical crusher and horizontal crusher. The internal chain hammer type screen free structure is adopted. Even if the materials are removed from the water, they will not be broken and stuck
Automatic multi tank batching machine – designed according to the customer’s raw material type: 2 silo, 3 silo, 4 silo, 5 silo, etc.

Mixer: including vertical mixer, horizontal mixer and double shaft mixer. The mixing structure is divided into mixing blade type, screw type, etc. the appropriate mixing structure is designed according to the characteristics of materials.

The outlet is designed for cylinder control and baffle control.
Organic fertilizer granulator: including disc granulator, new wet granulator, shot blasting machine, drum granulator, etc. select the appropriate granulator according to the characteristics of raw materials.
Rotary dryer: also known as drum dryer and bio organic fertilizer dryer. Because the temperature of organic fertilizer cannot exceed 80 °, our dryer adopts hot air drying.

Cooler: similar to dryer in appearance, but different in material and performance. The dryer host is made of steam boiler steel, and the cooler host is made of carbon steel plate.

Screening machines are drum type and vibrating type. The screening machine is divided into three-stage screen, two-stage screen, etc.
Automatic metering packaging machine: including screw type and DC type, single head and double head, made of stainless steel and carbon steel, which can be customized according to customer needs.

Conveying equipment: including belt conveyor, screw conveyor, bucket elevator, etc.

More detailed info, go to https://compostturnermachine.com/

Innovational Technology for NPK Plant

1、 The granulation methods of domestic NPK fertilizer production line mainly include disc granulation, steam drum granulation, spray granulation, tower melting granulation, acid neutralization granulation and ammoniation drum granulation.

In addition to the disc granulator, the fertilizer granulator is mainly suitable for the production of large-scale compound fertilizer. The investment of relevant equipment is large, the construction time is long, the energy consumption is high, the production cost is high, and there are certain environmental pollution problems.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

The extrusion granulation plant for producing multi-element potassium magnesium sulfate fertilizer has the advantages of small floor area, short process flow, convenient equipment operation, less construction investment and short construction period. Therefore, the compound fertilizer production line technology project is a short, flat and fast construction project, which has a certain popularization and application value in small compound fertilizer equipment production enterprises.

2. The traditional compound fertilizer production line adopts slurry method or humidified granulation method, which needs to introduce particles before granulation. In the process of fertilizer manufacturing, a large amount of energy is consumed in the drying of water, resulting in a large amount of waste gas and wastewater, Waste residue pollutes the environment.

Extrusion granulation of compound fertilizer production line is to extrude materials by external force. The granulation process does not need steam, which can save boiler construction investment and coal production cost. The compound fertilizer production line does not introduce water and has no drying process in the whole production process, which eliminates the large and expensive dryer in the traditional compound fertilizer production line equipment, and can be dried with fuel and drying equipment.

Therefore, the process of this compound fertilizer production line meets the needs of today’s energy-saving society.

3. In the traditional nitrogen, phosphorus and potassium fertilizer production line, hot blast stove and preheated air are used to dry the materials in the production process. Burning coal in hot blast stove will produce a certain amount of sulfur dioxide gas and pollute the atmosphere.

There is no need to burn fertilizer in the whole production process. Coal not only saves energy, but also does not produce sulfur dioxide gas. The traditional compound fertilizer production line will produce a large amount of dust and wastewater in the process of material crushing, mixing, drying, cooling and screening, which belongs to the process of cleaner production.

4. The fertilizer is less affected by the external environment (such as temperature and humidity) in the production process, with great operation flexibility and flexible process formula.

5. The compound fertilizer production line has high pelletizing rate, low moisture content, high particle strength, less system return and less caking in the production process, which has good economic benefits.

Conventional organic fertilizer production machine configurations

1. Compost Dumper: industrial fermentation treatment of organic solids such as livestock manure, domestic waste, sludge and crop straw. The equipment integrates the uniformity of fermentation materials. Therefore, the front of the fermentation tank can be freely put in or taken out, and waste such as feces can be retained for a long time.

2. The mixer has fast mixing speed and good uniformity. It can mix 30% liquid and add viscous materials. There are two rotors working in opposite directions. Because the blade has multiple special angles, it can mix quickly and efficiently regardless of the shape, size and density of the material. The lower door opening speed is fast and the residue is less.

3. Wet material crusher is a professional crushing equipment for crushing high humidity and multi fiber materials. The high-speed rotating blade has the advantages of good particle size, high efficiency and high energy. Semi wet material crusher is mostly used for the production and processing of organic fertilizer. The crushing effect of chicken manure, sodium humate and other raw materials is very good.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

4. Organic fertilizer granulator is a molding machine that can make materials into specific shapes. It is widely used in the production of organic fertilizer, bio organic fertilizer and other fields.

5. When the rotary cooler cools to a certain temperature, it can reduce the moisture content, reduce the labor intensity and improve the output.

6. The rotary dryer is mainly composed of rotating body, lifting plate, transmission device, support device and sealing ring, with diameter of: Φ 1000- Φ 4000, the length depends on the drying requirements. Collect the dried product from the bottom of the bottom.

7. Drum screen adopts combined screen, which is convenient for maintenance and replacement. The machine has the advantages of simple structure, convenient operation and stable operation. Drum screening machine is mainly used for the separation of finished products and returned materials. It can also realize the classification of finished products and uniform sorting of finished products.

8. The coating machine is composed of screw conveyor, mixing tank, oil pump and main engine, which can effectively prevent the caking of compound fertilizer. The main body is made of polypropylene lining or acid resistant stainless steel.

9. The packaging machine is mainly composed of feeding mechanism (gate), weighing bucket, bag clamping mechanism, frame, air inlet, pneumatic system, sensor, control box, conveying and sewing mechanism.

More detailed info, go to https://compostturnermachine.com/complete-granule-production-line-solutions/

Quality Bio Fertilizer Production Tips

The production equipment of biological fertilizer project mainly includes fermentation part and granulation part. Even if organic fertilizer raw materials are well fermented, granulation is difficult, because organic raw materials are characterized by rough raw materials, light weight and low binding rate.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Different organic raw materials have different characteristics, so special care should be taken when selecting equipment, otherwise it will not only affect the output, but also the appearance of the product can not meet the requirements.

The bio organic fertilizer production line includes main equipment:

1. New type organic fertilizer granulator: designed and manufactured by the new process of wet continuous granulation. The machine can not only granulate a variety of organic materials, especially coarse fiber materials that are difficult to granulate by conventional equipment.

2. Tipping machine: used for tipping and composting to improve fermentation speed and quality.

3. Horizontal mixer: this series of horizontal mixer is a new generation of mixing equipment developed by our company. High mixing degree and low residue, suitable for the mixing of organic and inorganic fertilizers.

4. Conveyor: it is suitable for conveying loose materials or box items in coal, metallurgy, mining, chemical industry, building materials, wharf, warehouse and construction site, especially in chemical fertilizer plant, cement plant and other environments.

5. Packaging scale: the packaging scale is mainly composed of automatic quantitative packaging scale (composed of storage hopper, feeder, weighing bag hopper, pressing mechanism, computer control, pneumatic actuator, etc.) and optional items (conveyor, sewing machine, etc.)/ Heat sealing machine).

There are several key factors to pay attention to in the selection of equipment: fermentation mode, organic raw materials, degree of mechanization and annual output. The quality of organic fertilizer depends on the fermentation site and the formula of the product.

The key factors of fermentation are: microorganism, carbon nitrogen ratio, carbon phosphorus ratio, water, pH value and aeration control. If a factor is not well controlled, it will cause incomplete fermentation, incomplete fermentation or too long fermentation time.

The formula of organic-inorganic compound fertilizer is the same as that of inorganic fertilizer. It also depends on different soils and different crop formulations. If the fermentation is properly prepared, the effect is better than inorganic fertilizer and the cost is low. As a green fertilizer, it can also improve the environment of plant survival and soil granulation.

More detailed info on bio fertilizer production, go to https://organicfertilizerplants.com/

Latest Technology for Bio Fertilizer Production

The technical content of biological fertilizer project is high. In addition to the biological agents that promote the maturation and decomposition of organic matter in the maturation process, in order to achieve targeted maturation and deodorization, microbial products with specific functions need to be added to enhance the effect of the products.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

At present, bio organic fertilizer is included in the category of microbial fertilizer in China, and more strict management measures are implemented than organic fertilizer to promote the healthy development of organic fertilizer.

1. The production process of bio organic fertilizer production enterprises registered with the Ministry of agriculture is basically engaged in the production of microbial fertilizer. In the process of fermentation production, tank stacked fermentation is mostly used, and there are other fermentation methods, such as flat stacked fermentation and fermentor fermentation.

In the process of fermentation and maturation, the adjustment of material moisture, carbon nitrogen ratio and temperature and the use of curing agent are the production process. The key is that the application of fungicide directly affects the fermentation cycle and the maturity of materials. The ripening material basically achieves the harmlessness of the product and is also conducive to the survival of the functional bacteria added in the post-treatment process.

2. In terms of post-treatment of fermentation materials, most enterprises add functional bacteria for compound molding. The dosage form of the product is mainly powder, and some are granulated by rotary drum fertilizer granulator or roller granulator. Granular products prevail over powdered products. The disadvantages of poor appearance and low grade not only improve the commerciality of the product, but also increase the production cost of the enterprise, which has a certain impact on the survival of effective bacteria.

3. The utilization of strains and microbial strains is the core of bio organic fertilizer products. In the production process, there are generally two links related to the utilization of microorganisms:
First, add decomposition bactericide to promote material decomposition and decompose and deodorize in the decomposition process. It is mainly composed of complex strains.

Common strains include photosynthetic bacteria, lactic acid bacteria, yeasts, actinomycetes, Penicillium, wood fungi, etc; Second, the functional bacteria added after material decomposition, generally nitrogen fixing bacteria, phosphorus solubilizing bacteria, silicate bacteria, lactic acid bacteria, Pseudomonas, actinomycetes, etc., play a specific role as fertilizer in the product.

Therefore, the selection and use of microbial strains for the production of bio organic fertilizer is a core technology. Only by mastering this key technology can we accelerate the decomposition and maturity of materials, Ensure the application effect of the product.

More detailed info, go to https://organicfertilizerplants.com/bio-organic-fertilizer-production/

Detailed process for bio fertilizer production

The biological fertilizer project is made of organic wastes such as crop straw (such as straw and wheat straw), edible fungus nutritional residue, inorganic minerals (salts such as salt mine and phosphate mine), animal manure (chicken manure and cow manure) as raw materials for bio fertilizer production, and then mixed with a certain amount of microbial flora, accumulated, high-temperature fermentation, decomposition, sterilization, amino acids, nitrogen and phosphorus, Potassium and other nutrients needed by crops are nutrients for crops to absorb.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

In short, it is divided into the following steps:

Pretreatment: after the compost material is transported to the storage yard, it is weighed by a balance and sent to the mixing and mixing device. It is mixed with the production and domestic organic wastewater in the plant, and compound bacteria are added.

The fertilizer moisture and carbon nitrogen ratio are roughly adjusted according to the raw material composition. After mixing, proceed to the next step.

One time fermentation: the mixed raw materials are sent to the fermentation tank by the loader and stacked into a fermentation pile. The fan is used for forced ventilation and oxygen supply from the bottom of the fermentation tank. At the same time, the compost dumper is used for 2 days.

Add water (mainly produced in the factory, mainly domestic organic wastewater) and nutrients, control the fermentation temperature at 50 ℃ ~ 65 ℃, aerobic fermentation. The first fermentation cycle of the project is 8 days. After each pool of raw materials and one pool of daily semi-finished products, the fermentation semi-finished products are discharged and ready to enter the next process.

Post treatment: the finished compost is further screened, and the screened materials are treated according to the water content. After granulation, the particles are sent to the dryer heated by biogas in the biogas digester for drying, medium and trace elements are added in proportion, then mixed into finished products, packaged and stored in the production of bio organic fertilizer.

The process has been sold. The screened materials are returned to the crushing process for reuse.

More detailed info, go to https://fertilizerplantequiment.com/how-much-does-an-organic-fertilizer-plant-cost/

How to make fertilizer for organic crop cultivation?

Biological fertilizer production takes livestock manure, crop straw, agricultural and sideline products and organic waste from food processing as raw materials, and is equipped with multifunctional fermentation strains. After deodorization, decomposition and dehydration, functional biological strains are added. It is an organic fertilizer containing a certain amount of functional microorganisms processed by chemicals. In line with the fertilizer principle of producing safe and pollution-free green agricultural products, it is a promising fertilizer variety.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

Biological organic fertilizer

The best way to get the best results is when applying bio organic fertilizer:

First, bio organic fertilizer should not be applied too deep into the soil. Too deep will affect the activity of bacteria. Bio organic fertilizer should be applied 10-15 cm below the ground surface.

Secondly, the ratio of bio organic fertilizer to other types of fertilizer including manure (raw chicken manure, etc.) should be reasonable. In the specific application, pay attention to the types of vegetables and soil conditions, calculate first, then mix, and then apply.

In addition, the effect of ditch application of bio organic fertilizer was better.

Main equipment of bio organic fertilizer production line:

1. Fermentation stacker: one of the main supporting equipment of fertilizer mechanical equipment unit, which can turn the pile evenly and improve the fermentation speed.

2. Horizontal mixer: this series of horizontal mixer is a new generation of mixing equipment developed by our company. The machine has high mixing degree and low residue. It is suitable for the mixing of organic fertilizer and inorganic fertilizer.

3. Fertilizer granulator: designed and manufactured by wet continuous propulsion granulation. The machine can not only granulate a variety of organic materials, especially coarse fiber materials that are difficult to granulate by conventional equipment.

4. Disc screen: This machine adopts combined screen, which is convenient for maintenance and replacement. The utility model has the advantages of simple structure, convenient operation and stable operation. It is an ideal equipment for compound fertilizer production.

5. Conveyor: suitable for conveying bulk materials or box like articles in coal, metallurgy, mining, chemical industry, building materials, wharf, warehouse and construction site, especially suitable for environments requiring chemical loading, such as chemical fertilizer plant and cement plant, Saved a lot of people.

More details, welcome go to https://organicfertilizerplants.com/bio-organic-fertilizer-production/

Why make fertilizer pellets?

Organic fertilizer refers to all kinds of animal manure (including animal manure and animal processing waste) and plant residues (cake fertilizer, crop straw, leaves, dead branches, peat, etc.) by physical, chemical, biological or organic methods.

The three treatment technologies remove pathogens, viruses, insect eggs, grass seeds, harmful gases and liquids carried by animal debris through standard decomposition process, and fertilizer types that meet relevant national standards. After processing through the organic fertilizer production line, harmful substances are removed and rich in a large number of beneficial substances.

Small Scale Fertilizer Production Line
Small Scale Fertilizer Production Line

The biggest advantage of organic fertilizer is that it can improve soil hardening and heavy metal pollution, and restore the soil microbial ecology caused by excessive application of chemical fertilizer.

The organic fertilizer granulation production line can process fertilizer into particles or powder. If it is powdery, just crush it. However, if it is granular, the powdered fertilizer needs to be granulated through the fertilizer granulator to obtain granular fertilizer. Fertilizer granulation is an important process in the manufacturing process of organic fertilizer.

Granulation quality affects fertilizer quality. The final finished fertilizer.
In the actual agricultural production, most farmers still choose to use granular organic fertilizer. So why granulate fertilizer in the manufacturing process of organic fertilizer? What are the advantages of powder compared with organic fertilizer? Find machines for organic compound fertilizer production, welcome to https://organicfertilizermachines.com/

1. Fertilizers with very low water solubility are usually crushed into small particles to ensure that they are quickly and effectively dissolved in the soil and absorbed by plants.
2. The control of fertilizer particle size is very important for the storage and transportation of fertilizer. Good granulation makes organic fertilizer not easy to agglomerate and better transportation performance.

3. Some inorganic components can be added in the manufacturing process of organic fertilizer to improve the fertilizer efficiency of organic fertilizer. If inorganic components are added to powdered fertilizer, it is easy to absorb moisture and caking.

4. Fertilizer granulation improves agricultural technology. Fertilizer particles play the role of slow-release fertilizer effect. Fertilization is convenient and not easy to be blown away by the wind.

The new organic fertilizer granulator, disc granulator, flat mold granulator and ring mold granulator produced by our company are widely used in the organic fertilizer granulation production line to meet the different production needs of customers and achieve good economic benefits.

How to make qulaity organic fertilizer pellets with a cost effective granulation equipment?

With the rise and wide use of organic fertilizer in agriculture, the demand for chemical fertilizer is increasing. In China, we also rely on chemical fertilizer equipment to build some factories specializing in the production of organic fertilizer production lines.

The configuration of organic fertilizer production line shall be selected according to the processed raw materials. A good organic fertilizer production line will affect the overall operation and later production benefits.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

Organic fertilizer manufacturing process includes fermentation compost dumper, semi wet material crusher, horizontal mixer, fertilizer granulator, organic fertilizer dryer, cooler, drum screening machine, quantitative packaging scale, etc. Organic fertilizer granulator is an important link in the manufacturing process of organic fertilizer. The raw materials of organic fertilizer are fermented, crushed and granulated to control the “face value” of organic fertilizer.

The quality of the granulator directly affects the organic fermentation granules, and most consumers are visual users. The plump, compact and smooth granules will be loved by customers.
Organic fertilizer granulator has different models and prices, but it is also more suitable for users with different production needs. Now the national policy is also promoting the development of organic fertilizer operators, and there are also equipment purchases.

Subsidized services and organic fertilizer production can help solve the problem of livestock manure pollution recovery, which is also a key project promoted by the government.

We produce different types of organic fertilizer granulator, new organic fertilizer granulator, disc granulator, flat mold granulator and ring mold granulator.

The particles of the first two granulators are round. The particles of the latter two granulators are cylindrical, which can be selected by customers according to their actual needs. The right is the best.

Nowadays, like other organic fertilizer production equipment, organic fertilizer granulator is a matter of concern to farmers, because it is not only related to the rational utilization of resources, but also related to the environmental pollution of agricultural waste and livestock manure. The best way to solve these pollution sources is to return organic fertilizer to the field through processing equipment, which can not only raise land but also make money.

More details, welcome go to https://organicfertilizerproductionline.com/