Deodorization method in organic fertilizer production process

The organic fertilizer production line is used to produce organic fertilizer, organic waste, sludge, straw, sawdust, food processing waste and other materials, which will produce all kinds of peculiar smell if they are piled up in one place for a long time.

These wastes are treated in the organic fertilizer manufacturing process to become valuable organic fertilizer and contribute to agriculture.

How does the organic fertilizer equipment deodorize these organic wastes?

Here is a brief introduction.

There are many methods to eliminate odor, such as

1. Adsorption method;

2. Air dilution method;

3. Ozone oxidation method;

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

4. Masking method;

5. Chemical treatment;

6. Water washing method;

7. Combustion mode;

And plasma and biological deodorization.

The above methods are one of the deodorization methods in the process of organic fertilizer production. Each organic fertilizer production line uses different methods, and each method has its own deodorization method and system.

In the process of producing organic fertilizer, it is necessary to use a dumper for fermentation treatment, so that these materials can remove peculiar smell and harmful substances through the deodorization system. Therefore, the deodorization system of organic fertilizer production line is an essential detail.

More detailed info on organic fertilizer production, welcome go to https://organicfertilizermachines.com/organic-fertilizer-production-line/

Annual output of 2000-10000 tons capacity organic fertilizer plant cost

Now more and more investors enter the organic fertilizer industry, but many users only have a simple understanding of the organic fertilizer industry and have no actual production. Therefore, there are still many problems in the investment process.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

How much is the full set of organic fertilizer equipment? How to determine? In fact, customers will find a lot of opinions on how much, because each customer’s situation is different and there is no standard conclusion.

For example, the annual output and production process of customer a and customer B are basically the same, but customer a’s raw material is dry chicken manure and customer B’s raw material is wet chicken manure, so customer B must purchase a solid-liquid separator, but customer a does not.

Then the price difference will come out. Therefore, the input amount of organic fertilizer manufacturing process should be determined according to the actual situation.

A complete organic fertilizer production process includes machines: dumper, crusher, fertilizer granulator, dryer, screening machine and automatic packaging machine. These machines are usually necessary for a complete organic fertilizer production line.

In fact, these equipment have different types and specifications, such as fertilizer granulator, disc granulator, flat mold granulator and new organic fertilizer granulator, as well as other fertilizer equipment. Of course, the price of machines with different specifications is also different, so everything is subject to the actual production demand of customers.

Organic fertilizer equipment with an annual output of 2000-10000 tons
To sum up, how many complete sets of organic fertilizer equipment with an annual output of 2000 tons to 10000 tons? It depends on the manufacturing process of organic fertilizer.

Whether it’s NPK fertilizer manufacturing or livestock manure production projects of organic fertilizer, you are welcome to consult online or come to the factory to test the machine at any time. We welcome you at any time.

Role and deficiency of potassium fertilizer

Potassium is one of the three major elements of fertilizer. Potassium content in plants generally accounts for 0.2% ~ 4.1% of dry matter weight, second only to nitrogen. Potassium is involved in the activation of more than 60 enzyme systems, photosynthesis, assimilate transport, carbohydrate metabolism and protein synthesis during plant growth and development. In the fertilizer industry, potassium is often used as the main raw material and processed into special fertilizer products through NPK fertilizer granulator.

Main function of potassium fertilizer

1. Promote enzyme activation

Potassium fertilizer activating enzyme is one of the most important functions of potassium in plant growth. So. Potassium is closely related to many metabolic processes in plants, such as photosynthesis, respiration and the synthesis of carbohydrates, fats and proteins.

2. Promote photosynthesis and transport of photosynthetic products

It can improve photosynthetic efficiency, adjust stomatal opening and closing, and control the inflow and outflow of carbon monoxide and water. It can promote the synthesis of carbohydrates and accelerate the flow of photosynthetic products.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

3. Promote protein synthesis

No ₃ is a key component of protein synthesis, and its uptake and transport are closely related to the process of protein synthesis.

4. Enhance the stress resistance of plants

Potassium can reduce soluble amino acids and monosaccharides, increase cellulose and thicken cell wall; Potassium can produce osmotic pressure gradient in crop roots and enhance water absorption capacity; Potassium can close the stomata of crop leaves and prevent water loss during drought and water shortage. Therefore, potassium can enhance the disease resistance, cold resistance, drought resistance, lodging resistance and salt resistance of crops.

Harm of excessive application of potassium fertilizer

1. Excessive potassium application will not only waste valuable resources, but also reduce the absorption of cations such as calcium and magnesium by crops, resulting in “heart rot” of leafy vegetables and “bitter pox” of apples.

2. Excessive application of potassium fertilizer will cause soil environmental pollution and water pollution.

3. Excessive application of potassium fertilizer will weaken the production capacity of crops. Therefore, modern industry uses fertilizer production lines to mix NPK fertilizer in proportion. The proportion of each element in the formula is different according to different regions and fertilizer characteristics. The chemical fertilizer granulator makes different raw materials into granules to avoid the harm of chemical fertilizer raw materials.

Tips to make high nutrient organic fertilizer

Organic fertilizer has more nutrients and high content of organic matter. It can also loosen soil, improve soil fertility and improve soil structure. Organic fertilizer is favored by producers and producers to improve crop yield and quality. Since organic fertilizer is so good, do you know how to do it?

The main production process of organic fertilizer production line is to convert raw materials into semi-finished products. In the actual production process, the flat stack composting technology and tank aerobic fermentation process are mainly used.

In addition, the relevant experiments of organic fertilizer equipment can also be produced by small tank fermentation and closed box fermentation.
Process flow of organic fertilizer production line:

Raw material selection > drying and sterilization > fermentation > grinding > stirring > granulation > drying > cooling > coating > screening > metering and sealing > finished product warehousing.

Organic fertilizer production line

1. Tanker:

The can turnover machine is mainly used to help fermentation and decomposition proceed quickly. At the same time, oxygen can enter the reactor to avoid the smell produced by anaerobic reaction.

2. Forklift batching:

The blanking shall be uniform and continuous to avoid hindering the normal operation of the next equipment due to excessive materials.

3. High humidity material crusher:

During the composting process, the agglomerated materials are crushed evenly to reduce the diameter of the materials.

4. Drum screen:

The impurities and bulk materials not crushed are screened out to further improve the marketability.

5. Horizontal mixer:

If it is necessary to improve nutrient elements or produce standard organic fertilizer manufacturers, N, P, K, etc. need to be added.

6. Nitrogen, phosphorus and potassium fertilizer granulator:

Including various fertilizer granulation equipment, flat mold granulator, organic fertilizer granulator, disc granulator and drum granulator.

7. Drum drying cooler

8. Automatic packing scale:

After packaging, it is easy to store. At the same time, it will not cause dust pollution and waste during transportation.

Detailed process for bio fertilizer production

The biological fertilizer project is made of organic wastes such as crop straw (such as straw and wheat straw), edible fungus nutritional residue, inorganic minerals (salts such as salt mine and phosphate mine), animal manure (chicken manure and cow manure) as raw materials for bio fertilizer production, and then mixed with a certain amount of microbial flora, accumulated, high-temperature fermentation, decomposition, sterilization, amino acids, nitrogen and phosphorus, Potassium and other nutrients needed by crops are nutrients for crops to absorb.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

In short, it is divided into the following steps:

Pretreatment: after the compost material is transported to the storage yard, it is weighed by a balance and sent to the mixing and mixing device. It is mixed with the production and domestic organic wastewater in the plant, and compound bacteria are added.

The fertilizer moisture and carbon nitrogen ratio are roughly adjusted according to the raw material composition. After mixing, proceed to the next step.

One time fermentation: the mixed raw materials are sent to the fermentation tank by the loader and stacked into a fermentation pile. The fan is used for forced ventilation and oxygen supply from the bottom of the fermentation tank. At the same time, the compost dumper is used for 2 days.

Add water (mainly produced in the factory, mainly domestic organic wastewater) and nutrients, control the fermentation temperature at 50 ℃ ~ 65 ℃, aerobic fermentation. The first fermentation cycle of the project is 8 days. After each pool of raw materials and one pool of daily semi-finished products, the fermentation semi-finished products are discharged and ready to enter the next process.

Post treatment: the finished compost is further screened, and the screened materials are treated according to the water content. After granulation, the particles are sent to the dryer heated by biogas in the biogas digester for drying, medium and trace elements are added in proportion, then mixed into finished products, packaged and stored in the production of bio organic fertilizer.

The process has been sold. The screened materials are returned to the crushing process for reuse.

More detailed info, go to https://fertilizerplantequiment.com/how-much-does-an-organic-fertilizer-plant-cost/

Organic Fertilizer Production for Beginners

Organic fertilizer production process:

1. The strain and fermentation raw materials are mixed for fermentation, and the pile is turned over by a dumper during fermentation.
2. The mature raw materials are crushed and screened after decomposition, and then enter the granulation workshop through the elevator.
3. After the organic fertilizer is mixed by the raw material premixer, it enters the fertilizer granulator for granulation.

4. Next, the granulated organic fertilizer enters the pelletizer for grinding.
5. Round particles enter the dryer through the conveyor belt.
6. The dried particles are then cooled to the cooler through the conveyor belt.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

7. The dust generated during drying and cooling is divided by the air entering the dust removal device.
8. The cooled particles are then transported to the screening machine by the conveyor.
9. The dispersed organic fertilizer particles enter the quantitative packaging equipment for packaging through the conveyor belt to become finished organic fertilizer.

There are many kinds of organic fertilizer production equipment in the above organic fertilizer production process, such as fertilizer granulator, including disc granulator, flat mold granulator, new organic fertilizer granulator, etc.

When selecting equipment, the organic fertilizer plant should consider its own plant scale, expected annual output, types of raw materials, etc., and select appropriate equipment to ensure good economic benefits.

More details, welcome go to https://organicfertilizerplants.com/