Conventional organic fertilizer production machine configurations

1. Compost Dumper: industrial fermentation treatment of organic solids such as livestock manure, domestic waste, sludge and crop straw. The equipment integrates the uniformity of fermentation materials. Therefore, the front of the fermentation tank can be freely put in or taken out, and waste such as feces can be retained for a long time.

2. The mixer has fast mixing speed and good uniformity. It can mix 30% liquid and add viscous materials. There are two rotors working in opposite directions. Because the blade has multiple special angles, it can mix quickly and efficiently regardless of the shape, size and density of the material. The lower door opening speed is fast and the residue is less.

3. Wet material crusher is a professional crushing equipment for crushing high humidity and multi fiber materials. The high-speed rotating blade has the advantages of good particle size, high efficiency and high energy. Semi wet material crusher is mostly used for the production and processing of organic fertilizer. The crushing effect of chicken manure, sodium humate and other raw materials is very good.

Pan Granulation Fertilizer Production Line
Pan Granulation Fertilizer Production Line

4. Organic fertilizer granulator is a molding machine that can make materials into specific shapes. It is widely used in the production of organic fertilizer, bio organic fertilizer and other fields.

5. When the rotary cooler cools to a certain temperature, it can reduce the moisture content, reduce the labor intensity and improve the output.

6. The rotary dryer is mainly composed of rotating body, lifting plate, transmission device, support device and sealing ring, with diameter of: Φ 1000- Φ 4000, the length depends on the drying requirements. Collect the dried product from the bottom of the bottom.

7. Drum screen adopts combined screen, which is convenient for maintenance and replacement. The machine has the advantages of simple structure, convenient operation and stable operation. Drum screening machine is mainly used for the separation of finished products and returned materials. It can also realize the classification of finished products and uniform sorting of finished products.

8. The coating machine is composed of screw conveyor, mixing tank, oil pump and main engine, which can effectively prevent the caking of compound fertilizer. The main body is made of polypropylene lining or acid resistant stainless steel.

9. The packaging machine is mainly composed of feeding mechanism (gate), weighing bucket, bag clamping mechanism, frame, air inlet, pneumatic system, sensor, control box, conveying and sewing mechanism.

More detailed info, go to https://compostturnermachine.com/complete-granule-production-line-solutions/

How to dry compound fertilizer granules?

Drying process is also the key of NPK fertilizer production line. The fertilizer should be dried after granulation to reduce the moisture in the particles and increase the hardness of the particles, which is very important to the quality of the fertilizer.

1. The installed dryer shall be subject to an empty machine test for not less than 4 hours. In case of any abnormality during commissioning, it shall be handled in time.

Rotary Drum Dryer Used in Fertilizer Production Line
Rotary Drum Dryer Used in Fertilizer Production Line

2. After commissioning, retighten all connecting bolts, check and supplement lubricating oil. After the test is normal, the load test can be carried out.

3. Before load test run, single air test run shall be conducted for each auxiliary machine. After the single machine test is successful, transfer to the joint test.

Detailed info on rotary drum dryer from sx, go to https://fertilizerplantequiment.com/rotary-drum-drying-machine/

4. Ignite the hot air oven to preheat the dryer and start the dryer at the same time. Do not rotate the cylinder to prevent the cylinder from bending.

5. According to the preheating condition, the wet material is gradually added into the drying cylinder, and the feeding amount is gradually increased according to the moisture content of the discharged material.

6. The preheating of the dryer needs a process, and the hot blast stove should also have a preheating process. Sudden fire is prohibited. Prevent local overheating and uneven thermal expansion and damage.

7. Fuel combustion value, thermal insulation quality of each part, moisture content of wet material and uniformity of feeding amount affect dry product quality and fuel consumption. Therefore, it is an effective way to improve economic benefits to make each part reach the state as much as possible.

8. In the working state, the roller frame shall be filled with cooling water.

9. All lubricating parts shall be filled in time.

10. During shutdown, the hot blast stove shall be closed first, and the drying cylinder shall continue to rotate until it is cooled to close to the outside temperature.

11. It is forbidden to stop at high temperature to prevent the cylinder from bending and deformation.

12. In case of sudden power failure, close the hot blast stove immediately, stop feeding, and turn the cylinder half a circle every 15 minutes until the cylinder cools down.

The operating procedures of this fertilizer manufacturing process should be careful and professional. Failure to follow this procedure will cause the cylinder to bend.

Flat Die Granulator for Organic Fertilizer Production

The production process of organic fertilizer is mainly to granulate and dry the organic waste with water content of about 30% decomposed by fermentation, prepare round organic fertilizer by granulation and drying, add functional bacteria to produce biological organic fertilizer, and add nitrogen, phosphorus and potassium (total nutrient content is less than 15%) to produce organic and inorganic fertilizer.

After screening the fermented organic waste, the binder raw materials and other components to be compatible are measured and proportioned in proportion, and quickly mixed by the bucket elevator into the fertilizer mixer for rapid mixing.

The material slides out of the mixing bin and is evenly and continuously fed into the flat die extrusion fertilizer granulator by the disc feeder to form columnar particles; Cylindrical particles (equal in diameter and length) are polished by a circular particle polishing machine. The spherical particles are sent to the drying, cooling and screening machine by belt conveyor.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

The particles are dried at low temperature and large air volume in front of the drying cooling screening machine, and then enter the cooling section for air blowing. The cold and completely cooled materials enter the screen installed at the end of the cylinder, screen out the powder and large particles, and return to the mixed granulation system; The finished product particles are transported to the finished product silo by the elevator, measured, packaged and warehoused.

Process characteristics

(1) The new technology of flat die extrusion granulation and rounding and finishing can produce “spherical” pure organic fertilizer, organic-inorganic fertilizer and biological organic fertilizer. The process is short, the operation cost is low, the organic fertilizer particles are uniform and round, the surface is smooth, the compressive strength is high, the fluidity is good, the microbial survival rate is > 90%, the granulation rate is 85-95%, and the particle size is 3.5-4mm.

(2) The new process of flat die extrusion granulation and rounding finishing has strong adaptability to raw materials and can solve the key technical problems that are difficult to be solved by traditional granulation processes such as disc or drum:

1. The fermented organic matter can be directly used for granulation without pre drying and crushing.
2. The amount of organic materials can be increased to more than 95%.

More detailed info on fertilizer production machines, go to https://fertilizerplantequiment.com/

Granulation Equipment for Fertilizer Production Maintenance

Organic fertilizer is an indispensable raw material in today’s agricultural production. Organic fertilizer granulator converts materials into organic fertilizer and then processed into particles, which can help customers better package and use. Let’s talk about the steps and equipment needed in the production process of organic fertilizer.

Steps and equipment required for making organic fertilizer:

1. Ground strip stacker, crawler tipper, or material fermentation tank, trough thrower
2. Evenly sprinkle microbial agent, turn over the pile for fermentation, heat, smell, decompose and kill bacteria
3. Ferment for 15-20 days. According to different temperatures and times, use the dumper to improve the fermentation speed.

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

4. Complete fermentation, decomposition and out of the tank (ground type, direct stacking with forklift)
5. Coarse and fine screening with screening machine (the screened powdery fertilizer can be sold directly)
6. The screened large pieces are crushed by the crusher and returned to the screening machine.

7. Mix the required trace elements with a premixer,
8. Granulate with fertilizer granulator.
9. Enter the dryer and cooler for drying and cooling.

10. Automatic packaging machine for sale

Maintenance method of organic fertilizer granulator:

1. Start preheating and replace grease.
2. Replace the gear oil.
3. Reasonable maintenance, full and reasonable maintenance is very necessary.

4. Replacement of vulnerable parts. Vulnerable parts are the main working parts of the new organic fertilizer granulator.
5. Humanized production. The humanized culture and humanized operation of the equipment is a warm measure to ensure the normal operation of the machine.

Introduce the steps and equipment required for making organic fertilizer and the maintenance knowledge of the equipment. Hope to help you.

Why BB Fertilizer is better than other fertilizers?

Bbfertilizer is a special fertilizer made by simple BB fertilizer production equipment sx, which adjusts the proportion of mixed base fertilizer according to local soil conditions and crop nutrient demand. BBF formula is a kind of fertilizer which is more convenient and easy to be popularized.

The utilization rate of BBF is high, which has a significant effect on crop yield. Taking a common peanut as an example, the peanut with bbfertilizer had rapid emergence, early flowering period, stable growth in the whole growth period, no early senescence in the later stage and less diseases. The special BB fertilizer for peanut can improve the appearance of peanut, increase the number of effective branches, increase the number of saturated fruits, reduce the number of dried fruits and increase the yield of peanut.

Bulk Blending Fertilizer Production Line
Bulk Blending Fertilizer Production Line

Bbfertilizer is a kind of formula fertilizer which is developed according to the law of crop fertilizer demand, the law of soil fertilizer supply and the principle of scientific fertilization. Two or more kinds of high-quality fertilizers with similar grain size, such as nitrogen, phosphorus and potassium, are mixed uniformly by mechanical stirring.

Bbfertilizer production process is very simple, it does not need too much equipment investment and maintenance costs, and the production process is free of pollution and energy consumption is beyond the standard, which is a common equipment for small and medium fertilizer enterprises. Basic bbfertilizer production equipment includes batching system, bbfertilizer mixer, belt conveyor and packaging machine. Bbfertilizer mixer is the core equipment of bbfertilizer production and processing.

Its production capacity can reach 10000 kg per day. Bbfertilizer mixer adopts lifting tank feed and mixer loading, almost zero waste of materials.

Would like to make your own BB fertilizer? Welcome go to https://organicfertilizermachines.com/bulk-blending-fertilizer-production-line/

Organic Fertilizer Production Technology and Machine Configurations

I said that we have a professional organic fertilizer production line to help us make organic fertilizer.

The basic process includes fermentation process, complex process and granulation process.The most important part is the granulation process.

Granulation process section

(1) Crusher (fertilizer crusher)

The materials were crushed and fermented for 1 day, then dried, crushed and screened for fermented organic materials.

For raw materials pre-treatment, go to https://fertilizerplantequiment.com/vertical-fertilizer-crusher/

(2) Compounds and mixtures (fertilizer mixers)

In the process of making a series of special fertilizers, inorganic nutrients and minerals should be added according to different soil conditions and different crops. These minerals are concentrated in organic matter and trace elements, so that the fertilizer contains various nutrients needed for plant growth, such as nitrogen, Phosphorus, potassium, sodium, manganese, zinc, copper, etc.

According to the formula, nitrogen, phosphorus, potassium and fermentation material are mixed by computer and transferred to granulator for granulation. We mix organic and inorganic materials according to different series of products, and mix them well in blender. Assume that the proportion of organic materials is 12%, about 12 tons.

In this process, composting turner is the most important machines. How choose a quality compost turner? Go to https://fertilizerplantequiment.com/compost-windrow-turner-for-sale/

(3) Pelletizing (fertilizer granulator)

The production process should not be exposed to high temperature and other characteristics due to the poor formation conditions of bio fertilizer mainly composed of organic matter and cellulose and the viable bacterial population with the function of making fertilizer.

Disc granulation and drum granulation are not suitable for building materials, because these two technologies require fine grinding of raw materials, high moisture content of granulation, and generally the moisture content is about 30%, so the load is relatively large. There are different types of fertilizer granulators for your fertilizer granulation process.

For drying, the loss of effective bacteria is great, and the pelleting rate is low (about 60% – 70%), the dust is heavy, and the operating environment in the production process is poor.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Therefore, through the extrusion environment, the requirements of raw material crushing are low, the molding rate is high (more than 95%), the water content of formed particles is low, the drying load is low, the environment is dry, and the production of organic biological functions should be better. Can reduce the loss of effective bacteria, less dust and good working environment.

70 tons of organic fertilizer raw materials, using organic fertilizer special granulator. After granulation, the material is sent to the dryer by belt conveyor for drying. The particle size is 3.0-4.0 mm, and the granulation rate is more than 70%.
The recommended pelletizer is a new type of pelletizer for organic fertilizer.

(4) Drying (fertilizer dryer)

In the production process of biological fertilizer, not only does the moisture content of granules generally exceed the index after molding and need low-temperature drying, but also the moisture content of organic matter after fermentation is about 30% – 40%, and the granule after granulation is generally between 15% – 20%, which needs drying treatment, because the moisture content of fertilizer quality index is less than 14%.

The drying stage is an essential and important process in the production of biological fertilizer, which directly affects the yield, quality and energy consumption. It is very important to choose the type and specification of dryer and control the process conditions.

In order to avoid the death of effective living bacteria due to the high temperature in the drying process, the drying temperature of materials should not be higher than 60 ℃ (usually about 50 ℃). Therefore, the temperature of hot air in contact with materials should be different.

For the moisture content of different materials, generally not more than 130 ℃, it is better to control the hot air temperature by stages, which can not only improve the thermal efficiency, but also effectively avoid the death of living bacteria.

According to these characteristics, the belt dryer is suitable, because it is suitable for low temperature and low humidity drying, and it can control the temperature of hot air in sections to ensure that the material temperature is not higher than the drying temperature, and maintain the highest temperature in the whole process.

The tail of the dryer can also add natural air cooling part, and cool the material immediately after drying, It can be used many times.

It is very suitable for granular biological fertilizer, with drying permeability, stable and uniform drying of materials, no damage to particles, adjustable residence time and feeding speed to achieve the best drying effect, because most of the thermal circulating air has high thermal efficiency, and the heat source can be used.

There is a secondary granulation area in front of the steam dryer provided by the biogas boiler, The material can be granulated there. Then, the material is lifted up through the plate to be completely dried. The exhaust machine exhausts the humid hot air through the pipe at the end of the dryer, and the air enters the precipitation chamber for precipitation.

After precipitation, the tail gas is removed by the washing tower, and the ejected water is pumped out for recycling. After secondary dust removal, the waste gas is discharged into the atmosphere through the chimney.

(5) Cooling (drum cooler)

The dry material is cooled by belt conveyor and sent to cooler. The cooling process mainly includes using fan to send natural air to cooler through pipe to cool the material.

The wind direction in the cooler is counter current. The waste gas pumped into the settling chamber by fans and pipes is treated and discharged into the atmosphere as dry waste gas
After cooling, the material is screened, the crushed large particle material and the screened powder are transported to the granulator through the return belt for granulation, and the final product is packaged in the automatic packaging system.

More details go to https://fertilizerplantequiment.com/organic-fertilizer-manufacturing-plant/

Granulator Selection for fertilizer pelleting process

Different types and series of organic fertilizer machines will be equipped during the fertilizer manufacturing process. It will be equipped with a fermentation compost dumper to complete the fermentation process, and will be equipped with fertilizer mixer, fertilizer different types of crusher to deal with raw materials. There, if we produce bio organic fertilizer into granulator, we can use fertilizer granulator to complete the granulation process, design the type of fertilizer granulator into different types, and choose the appropriate type of fertilizer granulator to complete the granulation process.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

For example, in the organic fertilizer production line, we can use drum granulator, disc granulator and new type organic fertilizer granulator to complete the production process, We can use the roller granulator to produce NPK fertilizer by extrusion. In the process of bio fertilizer production, the flat mold granulator can be selected to complete the production process and complete the granulation process. Different types of fertilizer granulator can be used in different types of fertilizer production process, and its working principle is different.

The production technology and technology of bio organic fertilizer: the technology content of bio organic fertilizer production is relatively high. In the process of fertilizer production, different types and series of organic fertilizer machines are required to complete the production process.

In order to achieve the goal of directional maturity and deodorization, we must also add microorganisms with specific functions to improve the effect of products. At present, bio organic fertilizer has been listed in the category of microbial fertilizer in the world, and more strict management measures are implemented than organic fertilizer to promote the healthy development of organic fertilizer.

Remarkable Website – Bio Fertilizer From Animal Manure Will Help You Get There

The production process of organic fertilizer is suitable for the production of organic fertilizer in chicken manure, duck manure, goose manure, pig manure, cow manure, sheep manure, pigeon manure, rabbit manure and other common animal manure. If 10-20% plant straw is added, the effect will be better.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

Treatment methods of organic fertilizer manufacturing process
Production technology of animal manure organic fertilizer

1. Raw materials: livestock manure, straw powder (grass powder, sawdust, bran, mushroom substrate, cake), starter, organic fertilizer equipment.

2. Production method: Sprinkle 20-30cm fertilizer. Sprinkle with grass powder, then sprinkle with manure thinner. Sprinkle fertilizer, rice straw powder and diluted bacterial solution again. After turning over, check the drying humidity of fermentation materials.

The drying humidity is about 60%, that is to say, hold the fermented material tightly with your hand, and feel the watermark on your hand, but there is no water drop. If the fermentation material is too dry, sprinkle appropriate amount of water when turning again. If the fermentation material is too wet, add dry manure or dry soil.

After mixing, pile up and cover with a layer of straw or film for fermentation. Use compost turning machine to process fermentation materials on time.

3. Fermentation time: 7-10 days in summer, 10-15 days in spring and autumn, and fermentation in plastic greenhouse in winter. The organic fertilizer after fermentation was dark brown, and the odor was reduced.
Fermented organic fertilizer

1. Mix the starter and fermentation material in proportion to start fermentation.

2. The fermentation process needs oxygen supply. Composting trucks are used to turn over materials and increase oxygen supply. Generally, fermentation can be completed in 5-7 days.

The organic fertilizer fermented in this way can be directly used as basic fertilizer for crops. If further treatment is carried out, other organic fertilizer equipment, granulator granulation, drying, cooling, bagging and selling as commercial fertilizer are required. More detailed info you want to know on organic fertilizer machines, go to https://organicfertilizerproductionline.com/compost-fertilizer-making-machine/

Complete systems used in organic fertilizer production process

The complete organic fertilizer production line is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, fertilizer granulator, cooling and drying system, screening system and finished product packaging system. So which organic fertilizer equipment of these systems can complete the task?

Bio Fertilizer Production Line
Bio Fertilizer Production Line

What are the main organic fertilizer equipment in each link of the organic fertilizer production line to meet the production requirements?

The fermentation system in the process of organic fertilizer production is composed of feed conveyor, biological deodorant, mixer, special lifting steering polishing machine and electric automatic control system. The main equipment of drying system is belt conveyor and drum dryer. Machine, cooler, induced draft fan, hot blast stove, etc.; deodorization and dust removal system is composed of precipitation room, dust removal room, etc., providing free drawings and guiding users for free.

Fertilizer Drying Machine for Chicken Manure
Fertilizer Drying Machine for Chicken Manure

Crushing system includes new semi wet material crusher, LP chain crusher or cage crusher, belt conveyor, etc. The batching system includes electronic batching system, disc feeder, vibrating screen and other equipment, which can be equipped with 6-8 kinds of raw materials at a time; the mixing system has optional horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor and so on.

Pelletizing system of organic fertilizer production process needs pelletizer to produce fertilizer. The optional granulating equipment includes: roller granulator, disc granulator, flat film granulator, bio organic fertilizer spherical granulator, organic fertilizer granulator, drum granulator, rounding machine, etc.; the cooling and drying system can be used for drying and cooling of rotary dryer, drum cooler and other equipment. The screening system is mainly completed by drum screening machine. You can set up the first stage screening machine and the second stage screening machine to improve the yield and make the particles better. Finished product packaging system generally includes electronic quantitative packaging scale, silo, automatic sewing machine, etc. In this way, the automatic and uninterrupted production of organic fertilizer production line can be realized. Go here for more.