Organic Fertilizer Production Technology and Machine Configurations

I said that we have a professional organic fertilizer production line to help us make organic fertilizer.

The basic process includes fermentation process, complex process and granulation process.The most important part is the granulation process.

Granulation process section

(1) Crusher (fertilizer crusher)

The materials were crushed and fermented for 1 day, then dried, crushed and screened for fermented organic materials.

For raw materials pre-treatment, go to https://fertilizerplantequiment.com/vertical-fertilizer-crusher/

(2) Compounds and mixtures (fertilizer mixers)

In the process of making a series of special fertilizers, inorganic nutrients and minerals should be added according to different soil conditions and different crops. These minerals are concentrated in organic matter and trace elements, so that the fertilizer contains various nutrients needed for plant growth, such as nitrogen, Phosphorus, potassium, sodium, manganese, zinc, copper, etc.

According to the formula, nitrogen, phosphorus, potassium and fermentation material are mixed by computer and transferred to granulator for granulation. We mix organic and inorganic materials according to different series of products, and mix them well in blender. Assume that the proportion of organic materials is 12%, about 12 tons.

In this process, composting turner is the most important machines. How choose a quality compost turner? Go to https://fertilizerplantequiment.com/compost-windrow-turner-for-sale/

(3) Pelletizing (fertilizer granulator)

The production process should not be exposed to high temperature and other characteristics due to the poor formation conditions of bio fertilizer mainly composed of organic matter and cellulose and the viable bacterial population with the function of making fertilizer.

Disc granulation and drum granulation are not suitable for building materials, because these two technologies require fine grinding of raw materials, high moisture content of granulation, and generally the moisture content is about 30%, so the load is relatively large. There are different types of fertilizer granulators for your fertilizer granulation process.

For drying, the loss of effective bacteria is great, and the pelleting rate is low (about 60% – 70%), the dust is heavy, and the operating environment in the production process is poor.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

Therefore, through the extrusion environment, the requirements of raw material crushing are low, the molding rate is high (more than 95%), the water content of formed particles is low, the drying load is low, the environment is dry, and the production of organic biological functions should be better. Can reduce the loss of effective bacteria, less dust and good working environment.

70 tons of organic fertilizer raw materials, using organic fertilizer special granulator. After granulation, the material is sent to the dryer by belt conveyor for drying. The particle size is 3.0-4.0 mm, and the granulation rate is more than 70%.
The recommended pelletizer is a new type of pelletizer for organic fertilizer.

(4) Drying (fertilizer dryer)

In the production process of biological fertilizer, not only does the moisture content of granules generally exceed the index after molding and need low-temperature drying, but also the moisture content of organic matter after fermentation is about 30% – 40%, and the granule after granulation is generally between 15% – 20%, which needs drying treatment, because the moisture content of fertilizer quality index is less than 14%.

The drying stage is an essential and important process in the production of biological fertilizer, which directly affects the yield, quality and energy consumption. It is very important to choose the type and specification of dryer and control the process conditions.

In order to avoid the death of effective living bacteria due to the high temperature in the drying process, the drying temperature of materials should not be higher than 60 ℃ (usually about 50 ℃). Therefore, the temperature of hot air in contact with materials should be different.

For the moisture content of different materials, generally not more than 130 ℃, it is better to control the hot air temperature by stages, which can not only improve the thermal efficiency, but also effectively avoid the death of living bacteria.

According to these characteristics, the belt dryer is suitable, because it is suitable for low temperature and low humidity drying, and it can control the temperature of hot air in sections to ensure that the material temperature is not higher than the drying temperature, and maintain the highest temperature in the whole process.

The tail of the dryer can also add natural air cooling part, and cool the material immediately after drying, It can be used many times.

It is very suitable for granular biological fertilizer, with drying permeability, stable and uniform drying of materials, no damage to particles, adjustable residence time and feeding speed to achieve the best drying effect, because most of the thermal circulating air has high thermal efficiency, and the heat source can be used.

There is a secondary granulation area in front of the steam dryer provided by the biogas boiler, The material can be granulated there. Then, the material is lifted up through the plate to be completely dried. The exhaust machine exhausts the humid hot air through the pipe at the end of the dryer, and the air enters the precipitation chamber for precipitation.

After precipitation, the tail gas is removed by the washing tower, and the ejected water is pumped out for recycling. After secondary dust removal, the waste gas is discharged into the atmosphere through the chimney.

(5) Cooling (drum cooler)

The dry material is cooled by belt conveyor and sent to cooler. The cooling process mainly includes using fan to send natural air to cooler through pipe to cool the material.

The wind direction in the cooler is counter current. The waste gas pumped into the settling chamber by fans and pipes is treated and discharged into the atmosphere as dry waste gas
After cooling, the material is screened, the crushed large particle material and the screened powder are transported to the granulator through the return belt for granulation, and the final product is packaged in the automatic packaging system.

More details go to https://fertilizerplantequiment.com/organic-fertilizer-manufacturing-plant/

How to kill pests in organic fertilizer production process from animal manure?

The main raw material for organic fertilizer production is animal manure. There are many untreated or improperly treated pests in animal manure, such as treated, worms and so on. These pests breed and cause damage to vegetables, grains, fruits and so on.

Crops are good organic fertilizers. But we often find that when using crops, fertilizer sometimes leads to a large number of soil diseases and insect pests, And it increases year by year. I have been doing tests for several years and achieved good results. Now I have become a common element in fertilizer treatment to be faithful to agriculture.

1. Flatten poultry feces, dry in the sun, mash fine powder, and mix 1 kg of thiophene per cubic meter. After the round table is piled up, mix evenly and smear with flat mud for 15-20 days.

Large Compost Storage Bin
Large Compost Storage Bin

2. Mix fresh cow dung and sheep ash with 30% ash, then spread to 10 cm thick and spray 1 kg liquid per square meter. Liquid preparation: water 1605, carbendazim ratio 100:0.2:0.3.

Referer url, go to https://organicfertilizermachines.com/

3. When exposed to the sun, half human manure should be piled into a truncated cone of 50cm in the shape of a high platform, with flat mud paste, and several drugs on the top of the cork should be used to penetrate the hole, with the depth of 40cm, and then filled with liquid.

Liquid preparation: the ratio of water to trichlorfon was 100:0.5.
The first step of our organic fertilizer production line is fermentation composting, which is a process of killing pests. You can learn about the fermentation mode and site construction method of organic fertilizer. We have several fermentation composting turnover machines that can be selected according to our actual needs.

4 Characteristics of organic fertilizer production line
1. Semi wet material crusher is adopted, which has strong adaptability to

moisture content.
2. The polishing machine can make spherical particles with uniform size, smooth surface and high strength. Suitable for connection with various granulators.
3. Use belt conveyor and other supporting equipment to connect the whole production line.
4. Compact structure, stable performance, easy operation and maintenance.
5. According to your actual needs, the equipment is optional.
For the construction of customers, we can provide free construction drawings. Welcome to contact us!

More detailes info, type here

Granular Fertilizer Produced by Organic Fertilizer Granulator

The characteristic of organic fertilizer machine is that fermenting organic fertilizer can improve the soil and is easy to absorb. Rich in organic matter and humus, improve the ability of nitrogen fixation of phosphate fertilizer, melt water, promote plant absorption.

Bio Fertilizer Plant Design
Bio Fertilizer Plant Design

It can stimulate the growth of roots, promote the absorption of nutrients, and effectively improve the absorption and utilization of nutrients.
The fertilizer fermented by organic fertilizer equipment is a kind of nutrient rich organic fertilizer, which contains a lot of organic matter and high content of three elements.

The contents of organic matter, nitrogen, phosphorus and potassium were 25.5%, 1.63%, 1.54% and 0.85%, respectively.
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Organic fertilizer granulator has the characteristics of low energy consumption, less land occupation and flexible application. It adopts small intensive design, and its land occupation is the same as that of organic fertilizer equipment with the same output, which greatly saves the land occupation area and improves the flexibility of application.

Machines for Organic Fertilizer Manufacturing

A lot of garbage produced by residents every day can be used, and can be processed into organic fertilizer raw materials after secondary treatment. The market position and broad development prospect of organic fertilizer production equipment can be predicted. Automatic organic fertilizer production line is the most skilled equipment in the industry.

It can work independently without help, and has high precision, avoids the waste of resources, improves the qualified rate of products, and improves the qualified rate of products. Save a lot of unnecessary economic expenditure. It can not only save costs for the company, but also create greater economic benefits for the company, with higher output, so that the goods can enter the market at the fastest speed and the best time, and obtain a higher market share. sales volume.

Large Scale Organic Compost Turner Machine
Large Scale Organic Compost Turner Machine

Organic fertilizer production equipment also follows the national development direction, and has begun to diversify. According to the market demand, today’s organic fertilizer production equipment has developed into special equipment. In this way, the one-to-one service of organic fertilizer production equipment can improve enterprise efficiency, reduce losses and increase profits.

Today, the development of organic fertilizer production equipment has expanded to high-speed, complete set, highly automated and diversified fields. The diversified development of organic fertilizer production equipment is inseparable from the efforts and struggle of enterprises, because in the face of such a development environment, if we want to further the development of enterprises, we must let the domestic market organic fertilizer production equipment is moving towards the road of automation.

The equipment needed for the production of biological fertilizer will make a difference in the limited market. Some technologically backward, smaller manufacturers will be driven out of the market and forced to shut down. Therefore, if you want to have a larger application group forever, you must do a good job in communication with customers, do a good job in market research, and finally make the organic fertilizer production equipment better meet the demand and serve the public.

So is organic fertilizer. In the past, farmers used accumulated organic fertilizer directly. Nowadays, with the improvement of living standards, high-tech equipment is also used for large-scale production of organic fertilizer. Is to make life more convenient production of production equipment.

What to do before organic fertilizer production?

Organic fertilizer production line is the production line of organic fertilizer particles and organic fertilizer powder. As we all know, if you want to granulate organic fertilizer, you must first make it into powder, and then granulation, so the powder production line is an important part of the particle production line.

Now, I will introduce the process of the organic fertilizer production line in detail together with the granular organic fertilizer production line. According to the process layout, the process flow of granular organic fertilizer production line is: Fermentation – crushing – mixing – granulation – drying – Screening – Coating – packaging. The technological process of powdered organic fertilizer includes the above four processes (fermentation, crushing, screening and packaging).

Organic Fertilizer Production Process
Organic Fertilizer Production Process

The preparations for the construction of the organic fertilizer processing plant are as follows:

1) The construction of organic fertilizer production line should meet the requirements of environmental protection policy. Environmental protection is not only the desire of the people, but also the policy requirement of the development of agriculture and animal husbandry for environmental protection.

2) The source of raw materials and its surrounding radius determine the location of the factory, site investment, transportation investment, etc.

3) The type of raw materials determines the detailed equipment used in each process stage and affects the investment price of the equipment.

4) The production scale of an organic fertilizer production line is from 3000 tons to 250000 tons per year, which determines the capacity demand of the equipment and affects the price.

5) The recovery of resources mainly depends on the recovery of agricultural non-point source wastes, such as fuel and electricity raw materials and biogas residue as organic fertilizer raw materials.

6) The organic fertilizer production line can be used as feed for other purposes.

7) Construction site: the production site scale and investment scale must be determined according to the planned production scale.

Technology Employed in Organic Compost Pellet Production

China has a vast territory and rich raw material resources for organic compost equipment. It is understood that the final urine excreted by a pig in a year can be combined with bedding material to produce 2000-2500kg of high-quality organic compost, which is enough for one mu of land to use chemical compost throughout the year. The content of components is more than 6%, and the content of organic matter is more than 35%, which is higher than the national standard.

Wheel Type compost turner machine for cow manure powder fertilizer production
Wheel Type compost turner machine for cow manure powder fertilizer production

In the organic compost production line, we can use the drum granulator, or we can equip the drum granulator in the organic compost production line to complete the production process of NPK compost granulator. The granulation method completes the production process. This is different from rolling compost granulator, which usually uses dry granulation method to produce compost granulator.

In the bio organic compost production line, different types and series of compost equipment should be equipped to complete the production process. These machines play different roles in the compost manufacturing process.

Bio Fertilizer Compost Plant
Bio Fertilizer Compost Plant

Equipped with fermentation composting machine for a certain period of fermentation of raw materials, and then equipped with compost mixer, the relative type of compost crusher processing raw materials.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

In the production of compost granulator, the compost granulator should be designed and equipped on the production line to manufacture bio organic compost granulator. In the biological compost production line, we can use the flat mold granulator to manufacture the biological organic compost granulator, and we can also use the drum granulator. Complete the granulation process on the production line.

7 ways to make organic fertilizer

Organic fertilizer granulation production line is to use chicken, sheep, pig manure as the main raw materials, add a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, with rice bran, yeast fermentation, soybean meal and sugar in a certain period of time as a kind of biological bacteria, in the role of sulfuric acid, mixed fermentation equipment to make biological fertilizer.

20t per hour drum granulation plant layout
20t per hour drum granulation plant layout

Process flow of complete set of equipment for biological fertilizer production:

1. Fermentation: collect poultry feces and urine, mix with hay and rotten silage to make compost, and then ferment. In the fermentation process, the cow dung is completely fermented by the stacker, which can only be achieved by stacking in time and evenly.

2. Raw material comminution and mixing: use the raw material bin to mix composting materials, N, P, K and other inorganic fertilizers, other additives and other raw materials, and pass through the pulverizer and horizontal mixer in proportion. Mix.

3. Pelletizing: use a new type of organic fertilizer drum pelletizer to pelletize materials.

4. Screening and material return system: the granular materials output from the granulation system have different particle sizes and need to be screened and classified.

5. Drying: use the organic fertilizer dryer to further remove the moisture in the sieved particles, so as to meet the standard requirements of the moisture content of organic fertilizer.

6. Cooling: cooler is used to cool granular materials, which is helpful for the storage and quality of particles.
7. Packaging: the granular materials cooled by the organic fertilizer equipment are transported to the finished product warehouse by bucket elevator. Granular materials can be weighed quantitatively and packed by automatic packing scale

A complete set of organic fertilizer granulation production line process: raw material selection, drying and sterilization, fermentation, crushing, stirring, granulation, drying, cooling, coating, screening, metering and sealing, product storage.

The complete set of fertilizer production equipment is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system and finished product packaging system. The fermentation system includes: feed conveying, which is composed of machine, biological deodorant, mixer, special car polishing machine, oxygen supply system and automatic control system.

Leading Technology in Organic Fertilizer Production

At present, the growth of agricultural production generally depends on chemical fertilizer. On the one hand, it will cause environmental pollution. In fact, the non-point source pollution in rural areas is very serious, which has become a problem. On the other hand, it will affect the quality of agricultural products.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

Therefore, people gradually realize that when using chemical fertilizer, we must increase the proportion of organic fertilizer, especially for vegetables, fruits, tobacco and other economic crops. The use of biological fertilizer can not only increase yield, but also improve quality and protect crops. Ecological environment, extensive use of municipal waste, sludge, livestock manure, orange and other waste. How to turn these organic materials into fertilizers, go to https://organicfertilizermachines.com/

The new technology of biological fertilizer production technology is used to produce biological fertilizer, which makes “grain fertilizer grain” form a virtuous circle chain. Therefore, biological fertilizer has become a new fertilizer and new fertilizer industry for the development of ecological home industry.

Organic fertilizer has the following characteristics:

1, rich in nutrients, high content, containing all kinds of nutrients needed for crop growth.
2. The effect of chemical fertilizer lasts for a long time, with both pre effect and post effect, which can fully meet the needs of various nutrients for crops in the whole growth period, but not in the late growth period. Interested in organic chemical fertilizer production? Go here.
3. It is simple and convenient to use. It can be used as base fertilizer at one time. The method is simple, labor-saving and time-saving.
4. The cost is low, and the price of similar goods is the lowest.
5. High efficiency, input ratio is more than 1:10-30.
6. It is widely used in all kinds of soil and crops, including all kinds of greenhouse vegetables, fruit trees, cash crops, food crops, medicinal materials, flowers, lawns, seeds, etc.

Conditions for plant construction:

Reliability of raw material supply. The main raw material of this product is animal manure. Auxiliary materials include: peat, sawdust, straw, soybean cake, corn flour and other wastes. No more than 70 tons of raw material should be used per day.

Process of organic fertilizer production line:

The main ingredients include rice straw, pig manure, charcoal, etc.
The production process of organic fertilizer mainly includes: inoculation and fermentation of organic matter, main fermentation, crushing, ingredient mixing, drying, grading, cooling, screening, metering and packaging, etc.

In the granulation process, we need to pay attention to the design of different types of fertilizer models for different raw materials and fertilizer production lines. For example, in the organic fertilizer production line, we can use the disc granulator to produce the organic fertilizer granules, or we can choose the drum granulator, which is usually used in the NPK fertilizer manufacturing process to produce the compound fertilizer granulator to produce the organic fertilizer granulator Fertilizer granulator.

Detailed Process to Make Organic Fertilizer Products

Organic fertilizer production line is a kind of special equipment for treating poultry manure to form organic fertilizer. This kind of production line has a certain working standard in processing, only according to the working standard can it play a role in production. So, what is the working standard of organic fertilizer production line in the process of processing?

Bio Fertilizer Production Line
Bio Fertilizer Production Line

The water content of sludge in organic fertilizer production line is high, about 75% ≤ 80%, and the content of harmful bacteria is not high after anaerobic fermentation. When transported back to the fermentation plant, the raw materials with low water content should be put into the fermentation tank, and then the mixed waste should be put on the top of the fermentation tank to make full use of the liquid. Organic fertilizer and improve the content of various nutrients in raw materials.

In the fermentation process, the moisture content of raw material is 50% ≤ 55%.

When the temperature reaches 65-70 ℃, the composter can dump materials. When the temperature is too high, the beneficial bacteria in the raw material will be killed. When the content of beneficial bacteria in the finished product is unqualified, the fermentation time can reach 5 to 7 days in summer and longer in winter.

At this time, the moisture content of the decomposition product is 35% ≤ 40%, which can be crushed. It can be carried out by special organic fertilizer crusher. Broken material bins.

Three to four warehouses of ingredients and two other warehouses with trace elements will be weighed automatically and sent to the main conveyor to the double shaft organic fertilizer production line for mixing.
Keep stirring the material. After mixing, the material directly enters the bucket elevator and rises to the ground, and enters at a height of 2m. The chain mill is crushed. Because the agglomeration is small in the mixing process, the granulation effect is not good, so the comminuted materials are sent to the disc feeder, which can feed several granulators evenly at the same time, and then use NPK fertilizer granulator for granulation treatment.

Finally, the fertilizer granules are processed, measured and packaged by NPK fertilizer manufacturing process, and then sold as commercial fertilizer.

How to dry organic fertilizer for easy storage?

SX organic fertilizer dryer greatly improves the energy-saving concept on the premise of ensuring the drying quality, and its use effect has a great breakthrough in practical application. Good organic fertilizer dryer should achieve the following three points:

Rotary Drum Pellet Compost Production Equipment
Rotary Drum Pellet Compost Production Equipment

Firstly, the drying operation should ensure the product quality; secondly, the drying operation should not cause environmental pollution. Finally, environmental protection and energy conservation should be carried out.
SX organic fertilizer dryer with high efficiency and energy saving

Drum dryer as a professional organic fertilizer manufacturing machine, using fresh chicken manure and cow manure as raw materials, does not contain any chemical components. Due to the poor digestion ability of chicken and cattle, only 25% of the nutrition can be consumed, while the remaining 75% of the nutrition in the feed is excreted with feces. Therefore, the dried products contain nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.

What kind of heat source can the dryer use and what are the requirements for drying temperature? How much is a small dryer? What is the price of the whole set of organic fertilizer equipment? As an enterprise of NPK fertilizer granulation equipment, we can answer for you. The dryer of organic fertilizer equipment not only creates economic benefits for enterprises, but also makes great contributions to human environmental protection projects.

As the supporting equipment of organic compound fertilizer production line, our company’s organic fertilizer dryer meets the drying demand of drum granulator. The finished product has fine particles and is composed of heating equipment, main engine, environmental protection equipment and new control system. According to the gravity drop of the material, the adjustable damping coefficient can not only control the dust and avoid the wind tunnel, but also save a lot of power of the rotating and environmental protection system.

SX organic fertilizer dryer has high efficiency and energy saving. According to the material drying detection system, the material is controlled by CVT unloading system to achieve quality control and output coordination. The drying requirements can be changed at any time to control the drying quality.

Benefits of Organic Fertilizer Production

The advantage of organic fertilizer manufacturing process is very obvious, it can make some organic fertilizers evenly distributed, and make nutrients evenly mixed together, so that organic fertilizers play a greater role in the land.

Fertilizer Production Line for Organic Fertilizer Manufacturing
Fertilizer Production Line for Organic Fertilizer Manufacturing

Production technology of organic fertilizer

The nutrition of organic fertilizer produced by disc granulator sx is relatively concentrated. When the fertilizer enters the soil, if it is not absorbed well, it will lead to uneven distribution of nutrients. In this way, most of the role of organic fertilizer will be lost, resulting in a piece of land over nutrition, half of the land allocation is too little, so the effect is very poor. The function of disc granulator is to granulate organic fertilizer.

There are many advantages in pelletizing organic fertilizer through the manufacturing process of organic fertilizer

1. Fertilizer particles can make the soil absorb nutrients more easily, so organic fertilizer can be integrated with the land quickly.

2. Make the nutrient distribution of organic fertilizer uniform.

3. It is convenient to transport the fertilizer particles, which can be transported directly into the bag

4. It is convenient to store, and the fertilizer is stored in the warehouse after drying, so there is no need to worry about the deterioration or decay of organic fertilizer.

Quality Organic Fertilizer Production Tips

Organic fertilizer production equipment can deal with environmental pollution and use renewable resources to turn waste into wealth. The technology of organic fertilizer production line has been gradually popularized, with decomposition clinker and chemical fertilizer as the main raw materials, mainly decomposition clinker, supplemented by chemical fertilizer, and then gradually reduce the amount of chemical fertilizer, add decomposition clinker, improve the utilization rate of chemical fertilizer.

Organic Fertilizer Production Process
Organic Fertilizer Production Process

How to produce high quality and high efficiency organic fertilizer through organic fertilizer production equipment?

1. If there are not enough effective bacteria in the organic fertilizer production line, we can’t talk about biological bacteria fertilizer. Our molding and drying systems ensure the number of live bacteria. Therefore, the materials used in the production of organic fertilizer must be completely fermented and decomposed.

2. In the process of organic fertilizer production, the key factor is to master the water content. Too dry will make it difficult for organic fertilizer to play a role in actual production and prolong the action time. Too wet is not good for preservation and use. At the same time, water index and dryness will affect the survival period of bacteria. Our molding and drying systems ensure an appropriate moisture index.

3. Raw material formula. Good formula can ensure the number of effective bacteria and provide more nutrition for crop growth. NPK fertilizer granulator mixes different materials into solid particles to ensure comprehensive fertilizer efficiency. Of course, our molding and drying system is to ensure that the formula of these raw materials will not be destroyed or changed due to production and processing.

It has become an urgent need and the only way to develop modern agriculture by using modern high-tech technology, to treat organic wastes such as crop straw, human and animal manure by using microorganisms, to treat them by using drum granulator and to produce commercial organic fertilizer.

How to make organic fertilizer from common seen organic materials?

Roles in agricultural fertilizer production

Organic fertilizer equipment occupies a certain position in agricultural production, and the production process of organic fertilizer really completes the agricultural cycle. Through the bio organic fertilizer equipment for harmless treatment of agricultural organic waste, the new organic fertilizer production line technology is more conducive to the recycling of waste.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

How to get organic materials fermented?

After the organic fertilizer compost is mature and fermented, the use of organic fertilizer equipment to process organic fertilizer does not necessarily need livestock manure, chicken manure, pig manure, but also can use wheat straw, corn straw mixed with chicken manure, pig manure.

Machines for organic fertilizer production

The organic fertilizer equipment not only realizes the sustainable development, but also achieves the purpose of treating livestock manure and protecting the environment.

Compost Made from Organic Waste
Compost Made from Organic Waste

Steps to make organic fertilizer

Processing capacities

1. Determine the output of organic fertilizer equipment: for example, how many tons per year or how many tons per hour, how many granular fertilizers per hour are processed by fertilizer granulator. Only when we know the output of the organic fertilizer production line can we determine the price of the equipment.

Machine configurations

2. Determine the allocation level of organic fertilizer equipment: different allocation level, different price of organic fertilizer equipment, different amount of labor, different stability and high yield of organic fertilizer equipment.

Bio Fertilizer Production Line
Bio Fertilizer Production Line

How to make organic fertilizer granules?

3. Determine the shape of fertilizer particles, that is, which kind of organic fertilizer equipment to choose. Commonly used granulation equipment are: disc granulator, drum granulator, double roll granulator, flat mold granulator, new organic fertilizer granulator, etc. In granulators selection go to https://fertilizergranulatorfactory.com/

Bio fertilizer production

4. Determine the type of fertilizer produced. The plant produces and processes fertilizers and plans to use compound or organic fertilizer equipment. Bio organic fertilizer equipment usually needs to consider the moisture content and whether the bacteria can withstand high temperature.
By using organic fertilizer manufacturing process and adding microbial organic fertilizer opener, it is a good way to deal with agricultural waste innocuously. Organic fertilizer production equipment has truly realized circular agriculture, green agriculture and sustainable agriculture. More details go to https://organicfertilizerproductionline.com/

Organic Fertilizer Production in Estonia

Organic Fertilizer Production Line Machine Configurations for Estonian Customer

The composter adopts hydraulic operation system, tie rod steering wheel operation and crawler driving. The working width can reach 3 meters and the height can reach 1.3 meters. The creeping composter has strong working capacity and large output, which is suitable for large organic fertilizer plants.

This Estonian composter is durable, powerful and technologically advanced, so it is recognized as a solid composter among composters. The composter will not be used in the NPK fertilizer manufacturing process. It is only used in the production process of organic fertilizer or biological organic fertilizer.

Estonian customer requirements

Estonian‘s customer used to buy  compound fertilizer production line equipment from our company, but this time he bought a capping machine because the customer wanted to change from compound fertilizer production to organic fertilizer production.

What can be changed is the core of fertilizer in the production process. This fertilizer granulator is made by drum. Previously, customers purchased fertilizer granulator from our company. It is the latest product of our company. It can not only granulation of organic fertilizer, but also granulation of compound fertilizer. It is a star product of chemical fertilizer industry.
Want to know more fertilizer manufacturing equipment, welcome to consult. Go here for more types of project solutions.

Carbon based organic fertilizer production process

Why people are keen on carbon based fertilizer production?

Organic carbon fertilizer based on high-quality lactic acid and semi acid can promote the formation of soil aggregate structure, reduce soil bulk density, increase exchange capacity, adjust soil pH value, and contribute to improving soil moisture, fertilizer, heat preservation and ventilation capacity. Carbon based fertilizer can fundamentally improve the problems of soil hardening and soil fertilizer reduction.

In addition, humic acid is a kind of high molecular compound with multi-functional groups, which can provide sufficient carbon source and energy for soil microorganisms, promote the metabolism and reproduction of microorganisms, increase the retention of soil microorganisms, enhance the activity of soil microorganisms, and improve the soil environment.

Whether it is bamboo biochar, straw charcoal, or tobacco stem charcoal, the premise must be biomass charcoal. Fertilizers that are not in harmony with biomass charcoal can not be called true carbon based fertilizers. Carbon based fertilizer produced by sx organic fertilizer manufacturing technology is a kind of high quality fertilizer.

Fertilizer Drying Machine for Chicken Manure
Fertilizer Drying Machine for Chicken Manure

The emphasis of carbon based fertilizer is biochar, so the main function must be attributed to biochar. According to the porosity and strong adsorption capacity of biochar, the following points can be summarized:

1. Maintain soil moisture;

2. Increase microbial activity;

3. Lock nutrients in the soil;

4. Promote plant growth;

5. Establish lasting fertilizer efficiency.

Manufacturing technology of carbon based fertilizer

At present, carbon based fertilizer is also slowly circulating in the market, and its effect has been verified by many agricultural producers. The effect of carbon based fertilizer on improving soil and crop quality is significant. Carbon based fertilizer products also began to diversify gradually. Biochar can be processed into different types of carbon based fertilizer granules through the granulation process of disc granulator, flat mold granulator and roller granulator.

However, no matter what type of carbon based fertilizer, the ultimate goal is the same. Because of its porous characteristics and strong adsorption capacity, biochar is skillfully combined with various organic matter nutrients, inorganic nutrients and beneficial microorganisms to improve soil aggregate structure, enhance soil moisture and fertilizer retention capacity, enhance microbial activity and improve fertilizer utilization rate.